UL 61496-1-2002 UL Standard for Safety Electro-Sensitive Protective Equipment Part 1 General Requirements and Tests (First Edition Reprint with revisions through and including Sept_1.pdf

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1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULUL 61496-1Electro-Sensitive ProtectiveEquipment, Part 1: GeneralRequirements and TestsUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULUL C

2、OPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULUL Standard for Safety for Electro-Sensitive Protective Equipment, Part 1: General Requirements andTests, UL 61496-1First Edition, Dated January 29, 2002Summary of TopicsThis revision to UL 61496-1 i

3、s being issued to reaffirm the ANSI approval. No technical changeshave been made to the document.The revised requirements are substantially in accordance with Proposal(s) on this subject dated April 15,2011.Text that has been changed in any manner or impacted by ULs electronic publishing system is m

4、arkedwith a vertical line in the margin.All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, ortransmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwisewithout prior permission of UL.UL provides this Standard as is

5、 without warranty of any kind, either expressed or implied, including butnot limited to, the implied warranties of merchantability or fitness for any purpose.In no event will UL be liable for any special, incidental, consequential, indirect or similar damages,including loss of profits, lost savings,

6、 loss of data, or any other damages arising out of the use of or theinability to use this Standard, even if UL or an authorized UL representative has been advised of thepossibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid forthis Standard, regardless

7、of the form of the claim.Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold ULharmless from and against any loss, expense, liability, damage, claim, or judgment (including reasonableattorneys fees) resulting from any error or deviation introduced while

8、purchaser is storing an electronicStandard on the purchasers computer system.The requirements in this Standard are now in effect, except for those paragraphs, sections, tables, figures,and/or other elements of the Standard having future effective dates as indicated in the preface. The priortext for

9、requirements that have been revised and that have a future effective date are located after theStandard, and are preceded by a SUPERSEDED REQUIREMENTS notice.SEPTEMBER 20, 2011 UL 61496-1 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULSEPT

10、EMBER 20, 2011 UL 61496-1tr2No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULJANUARY 29, 2002(Title Page Reprinted: September 20, 2011)1UL 61496-1Standard for Electro-Sensitive Protective Equipment, Part 1: GeneralRequiremen

11、ts and TestsFirst EditionJanuary 29, 2002This ANSI/UL Standard for Safety consists of the First edition including revisionsthrough September 20, 2011.The most recent designation of ANSI/UL 61496-1 as a Reaffirmed AmericanNational Standard (ANS) occurred on September 20, 2011. ANSI approval for astan

12、dard does not include the Cover Page, Transmittal Pages, Title Page,Preface, or effective date information. The National Difference Page and IECForeword are also excluded from the ANSI approval of IEC-based standards. Anyother portions of this ANSI/UL standard that were not processed in accordancewi

13、th ANSI/UL requirements are noted at the beginning of the impacted sections.Comments or proposals for revisions on any part of the Standard may besubmitted to UL at any time. Proposals should be submitted via a ProposalRequest in ULs On-Line Collaborative Standards Development System (CSDS)at http:/

14、.ULs Standards for Safety are copyrighted by UL. Neither a printed nor electroniccopy of a Standard should be altered in any way. All of ULs Standards and allcopyrights, ownerships, and rights regarding those Standards shall remain thesole and exclusive property of UL.COPYRIGHT 2011 UNDERWRITERS LAB

15、ORATORIES INC.ANSI/UL 61496-1-2001(R2011)UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULSEPTEMBER 20, 2011UL 61496-12No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM UL

16、CONTENTSPreface (UL) 6NATIONAL DIFFERENCES .9FOREWORD .10INTRODUCTION (IEC) 12PART 1 General Requirements And Tests1 Scope 132 Normative references .133 Definitions 164 Functional, design and environmental requirements 204.1 Functional requirements 204.2 Design requirements .214.3 Environmental requ

17、irements 295 Testing .335.1 General 335.2 Functional tests .355.3 Performance testing under fault conditions .375.4 Environmental tests 385.5 Validation of programmable or complex integrated circuits 436 Marking for identification and for safe use .456.1 General 456.2 ESPE supplied from a dedicated

18、power supply 466.3 ESPE supplied from an internal electrical power source 466.4 Adjustment .466.5 Enclosures .476.6 Control devices .476.7 Terminal markings .486.8 Marking durability 487 Accompanying documents 48Annex AA.1 General .53A.2 External device monitoring (EDM) 53A.2.1 Functional requiremen

19、ts 53A.2.2 Fault condition requirements .2A.2.3 Verification .2A.2.4 Information for use 2A.3 Stopping performance monitor (SPM) 2A.3.1 Functional requirements .2A.3.2 Fault condition requirements .3A.3.3 Verification .3A.3.4 Marking .4A.4 Secondary switching device (SSD) 4SEPTEMBER 20, 2011 UL 6149

20、6-1 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULA.4.1 Functional requirements .4A.4.2 Fault condition requirements .4A.4.3 Verification .4A.5 Start interlock .4A.5.1 Functional requirements .4A.5.2 Fault condition requirements .5A.5.3 Ver

21、ification .5A.5.4 Indication 5A.6 Restart interlock 5A.6.1 Functional requirements .5A.6.2 Fault condition requirements .6A.6.3 Verification .6A.6.4 Indication 6A.7 Muting .6A.7.1 Functional requirements .6A.7.2 Fault condition requirements .7A.7.3 Verification .7A.7.4 Indication 7A.8 ESPE used for

22、reinitiation of machine operation 7A.8.1 General .7A.8.2 Functional requirements .8A.8.3 Fault condition requirements .8A.8.4 Verification .9Annex BB.1 Conductors and connectors .13B.1.1 Conductors/cables .13B.1.2 Printed circuits and printed circuit assemblies .13B.1.3 Terminal blocks 2B.1.4 Multi-

23、pin connectors (e.g. plug and socket for cable, relay, IC) .2B.2 Switches .2B.2.1 Electro-mechanical position switches, manually operated switches and push-buttons(e.g. reset actuator, dip switch) .2B.2.2 Electro-mechanical devices (e.g. relay, contactor) 3B.3 Discrete electrical components 3B.3.1 T

24、ransformers .3B.3.2 Chokes 4B.3.3 Resistors 4B.3.4 Resistor networks .4B.3.5 Potentiometers .4B.3.6 Capacitors, fixed or adjustable .5B.4 Solid-state electrical components .5B.4.1 Discrete semi-conductors (e.g. diode, transistor, triac, voltage regulator, phototransistorand light-emitting diode (LED

25、) .5B.4.2 Optocouplers .5B.4.3 Integrated circuits, simple 6B.4.4 Integrated circuits, complex or programmable 6B.5 Motors .6FEBRUARY 27, 2007UL 61496-14UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULAnnex CAnnex DVA TerminologyIndexJANUARY 2

26、9, 2002 UL 61496-1 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULPreface (UL)This UL standard is based on IEC Publication 61496-1: First Edition Safety of Machinery Electro-Sensitive Protective Equipment Part 1: General Requirements and Tes

27、ts. IEC Publication61496-1 is copyrighted by the IEC.This is the UL Standard for Safety for Electro-Sensitive Protective Equipment, Part 1: GeneralRequirements and Tests. This UL Part 1 is to be used in conjunction with the appropriate UL Part 2, whichcontains clauses to supplement or modify the cor

28、responding clauses in Part 1, to provide relevantrequirements for each type of product.The text, figures and tables of IEC Publication Safety of Machinery Electro-Sensitive ProtectiveEquipment Part 1: General Requirements and Tests, IEC 61496-1 copyright 1997 are used in thisStandard with the consen

29、t of the IEC and the American National Standards Institute (ANSI). The IECcopyrighted material has been reproduced with permission from ANSI. ANSI should be contactedregarding the reproduction of any portion of the IEC material. The IEC Foreword and Introduction are nota part of the requirements of

30、this Standard, but are included for information purposes only. Copies of IECPublication 61496-1 may be purchased from ANSI, 11 West 42nd Street, New York, New York, 10036,(212) 642-4900.Note Although the intended primary application of this Standard is stated in its Scope, it is important to notetha

31、t it remains the responsibility of the users of the Standard to judge its suitability for their particular purpose.UL Effective DateThe effective date for UL 61496-1, First Edition is September 20, 2011.A UL effective date is one established by Underwriters Laboratories Inc. and is not part of the A

32、NSIapproved standard.SEPTEMBER 20, 2011UL 61496-16UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULJANUARY 29, 2002 UL 61496-1 7No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSIO

33、N FROM ULThis page intentionally left blank.FEBRUARY 27, 2007UL 61496-18UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORDISTRIBUTION WITHOUT PERMISSION FROM ULNATIONAL DIFFERENCESThere are five types of National Differences as noted below. The difference type is noted on the first

34、lineof the National Difference in the standard. The standard may not include all types of these NationalDifferences.DR These are National Differences based on the national regulatory requirements.D1 These are National Differences which are based on basic safety principles and requirements,eliminatio

35、n of which would compromise safety for consumers and users of products.D2 These are national differences from IEC requirements based on existing safety practices. Theserequirements reflect national safety practices, where empirical substantiation (for the IEC or nationalrequirement) is not available

36、 or the text has not been included in the IEC standard.DC These are National Differences based on the component standards and will not be deleted untila particular component standard is harmonized with the IEC component standard.DE These are National Differences based on editorial comments or correc

37、tions.Each national difference contains a description of what the national difference entails. Typically one of thefollowing words is used to explain how the text of the national difference is to be applied to the base IECtext:Addition / Add - An addition entails adding a complete new numbered claus

38、e, subclause,table, figure, or annex. Addition is not meant to include adding select words to the base IECtext.Modification / Modify - A modification is an altering of the existing base IEC text such as theaddition, replacement or deletion of certain words or the replacement of an entire clause,subc

39、lause, table, figure, or annex of the base IEC text.Deletion / Delete - A deletion entails complete deletion of an entire numbered clause,subclause, table, figure, or annex without any replacement text.SEPTEMBER 20, 2011 UL 61496-1 9UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION ORD

40、ISTRIBUTION WITHOUT PERMISSION FROM ULINTERNATIONAL ELECTROTECHNICAL COMMISSIONSAFETY OF MACHINERY ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT Part 1: GeneralRequirements and TestsFOREWORD1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising all

41、 nationalelectrotechnical committees (IEC National Committees). The object of the IEC is to promote international co-operation on allquestions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, the IECpublishes International Standards

42、. Their preparation is entrusted to technical committees; any IEC National Committee interested inthe subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizationsliaising with the IEC also participate in this preparation. The IEC collabo

43、rates closely with the International Organization forStandardization (ISO) in accordance with conditions determined by agreement between the two organizations.2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an international consensusof opinion on

44、 the relevant subjects since each technical committee has representation from all interested National Committees.3) The documents produced have the form of recommendations for international use and are published in the form of standards,technical reports or guides and they are accepted by the Nation

45、al Committees in that sense.4) In order to promote international unification, IEC National Committees undertake to apply IEC International Standardstransparently to the maximum extent possible in their national and regional standards. Any divergence between the IEC Standardand the corresponding nati

46、onal or regional standard shall be clearly indicated in the latter.5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declaredto be in conformity with one of its standards.6) Attention is drawn to the possibility that some of the el

47、ements of this International Standard may be the subject of patent rights.The IEC shall not be held responsible for identifying any or all such patent rights.International Standard IEC 61496-1 has been prepared by IEC technical committee 44: Safety ofmachinery Electrotechnical aspects, in collaborat

48、ion with CENELEC technical committee 44X: Safety ofmachinery Electrotechnical aspects.This standard has the status of a product family standard and may be used as a normative reference ina dedicated product standard for the safety of machinery.This standard has been prepared as a specification of ge

49、neral requirements for electro-sensitiveprotective equipment (ESPE) specifically related to machinery safety and has been developed to meet theneeds of manufacturers, industrial users and safety enforcement authorities.The text of this standard is based on the following documents:FDIS Report on voting44/2O6/FDIS 44/209/RVDFull information on the voting for the approval of this standard can be found in the report of votingindicated in the above table.JANUARY 29, 2002UL 61496-110UL COPYRIGHTED MATERIAL NOT AUTHORIZED FO