UL 2594-2016 UL Standard for Safety Electric Vehicle Supply Equipment (Second Edition).pdf

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1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 2594 Electric Vehicle Supply Equipment STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NO

2、T AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Electric Vehicle Supply Equipment, UL 2594 Second Edition, Dated December 21, 2016 Summary of Topics This Second Edition of the Standard for Electric Vehicle Supply Equipment, UL 2594, is bein

3、g issued to incorporate the following: 1. Addition of Denition for Output Cable to the Electric Vehicle 2. Revision to the Denition for EVSE 3. Revision to the Mold Stress-Relief Distortion Test 4. EVSE with Smart Grid Capability 5. Addition of 50 Hz Ratings in the Scope 6. Revision of Scope to Excl

4、ude Wireless Charging 7. Revisions to Clarify that the Denitions Apply to All Vehicle Technologies 8. Editorial Changes to the Denitions 9. Editorial Clarications to the Description of Products 10. Reversal of Cord Length Requirements 11. Addition of Reference Pointers to Section 28, Overcurrent Pro

5、tective Devices 12. Changes to Product Designations 13. Clarication of Requirements for Products Intended for Use in Commercial Garages 14. Editorial Corrections 15. Deletion of Section 70 16. Revision to the Denition of Electric Vehicle to Include Motorcycles 17. Revision of Requirements for Overcu

6、rrent Protective Devices 18. Additional Reference to CSA C22.2 No. 0 19. Revision to Requirements for the Fastening in Place of Cord-Connected Products Rated Higher than 125 V ac 20. Deletion of Required Extra Hard Usage Flexible Cord for EV Cord Sets Designated for Use in Classied Areas 21. Revisio

7、n to Require Nonlocking Plug Types to be Used for Cord- and Plug-Connected Products DECEMBER 21, 2016 UL 2594 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL The new requirements are substantially in accordance with Proposal(s) on this su

8、bject dated August 28, 2015 and July 15, 2016. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwise without prior permission of UL. UL provides this Stan

9、dard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no event will UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost

10、 savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of the possibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard,

11、 regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, expense, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation in

12、troduced while purchaser is storing an electronic Standard on the purchasers computer system. DECEMBER 21, 2016 UL 2594 tr2UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Association of Standardization and Certication NMX-J-677-ANCE-2016 Sec

13、ond Edition CSA Group CSA C22.2 No. 280-16 Second Edition Underwriters Laboratories Inc. UL 2594 Second Edition Standard for Electric Vehicle Supply Equipment December 21, 2016 ANSI/UL 2594-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL

14、 Commitment for Amendments This standard is issued jointly by the Association of Standardization and Certication (ANCE), the Canadian Standards Association (operating as “CSA Group”), and Underwriters Laboratories Inc. (UL). Comments or proposals for revisions on any part of the standard may be subm

15、itted to ANCE, CSA Group, or UL at any time. Revisions to this standard will be made only after processing according to the standards development procedures of ANCE, CSA Group, and UL. CSA Group and UL will issue revisions to this standard by means of a new edition or revised or additional pages bea

16、ring their date of issue. ANCE will incorporate the same revisions into a new edition of the standard bearing the same date of issue as the CSA Group and UL pages. Copyright 2016 ANCE Rights reserved in favor of ANCE. ISBN 978-1-55491-813-3 2016 CSA Group All rights reserved. No part of this publica

17、tion may be reproduced in any form whatsoever without the prior permission of the publisher. This Standard is subject to review ve years from the date of publication, and suggestions for its improvement will be referred to the appropriate committee. To submit a proposal for change, please send the f

18、ollowing information to inquirescsagroup.org and include Proposal for change in the subject line: Standard designation (number); relevant clause, table, and/or gure number; wording of the proposed change; and rationale for the change. To purchase CSA Group Standards and related publications, visit C

19、SA Groups Online Store at shop.csa.ca or call toll-free 1-800-463-6727 or 416-747-4044. Copyright 2016 Underwriters Laboratories Inc. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrig

20、hts, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. This ANSI/UL Standard for Safety consists of the Second Edition. The most recent designation of ANSI/UL 2594 as an American National Standard (ANSI) occurred on December 21, 2016. ANSI approval

21、for a standard does not include the Cover Page, Transmittal Pages, Title Page (front and back), or the Preface. Comments or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standa

22、rds Development System (CSDS) at https:/. To purchase UL Standards, visit Comm 2000 at http:/m- or call toll-free 1-888-853-3503.UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS Preface .7 INTRODUCTION 1 Scope .9 2 Units of Measureme

23、nt .9 3 Components 10 4 Normative References .10 5 Denitions 10 CONSTRUCTION 6 General.15 6.1 EV cord sets 15 6.2 EV charging stations .15 6.3 EV power outlets 16 6.4 All products .17 7 Frame and Enclosure 17 7.1 General 17 7.2 Access covers 18 7.3 Metallic enclosures 18 7.4 Nonmetallic enclosures.2

24、1 7.5 Openings in enclosures 22 7.6 Mechanical strength of enclosures.32 7.7 Environmental considerations .32 8 Protection of Users Accessibility and User Servicing .32 8.1 General 32 8.2 Accessibility 32 8.3 User servicing.35 9 Protection Against Electric Shock 35 9.1 General 35 9.2 Personnel prote

25、ction systems .36 9.3 Stored energy on capacitors 36 10 Corrosion Protection Against Electric Shock36 11 Mechanical Assembly .36 12 Supply Connections .37 12.1 Permanently connected devices37 12.2 Cord connected devices 45 12.3 Direct plug-in devices .48 13 Output Connections and Wiring.52 13.1 Gene

26、ral .52 13.2 Strain relief 54 13.3 Bushings 54 14 Equipment Grounding .54 15 Bonding .59 16 EV Bonding 62 17 Internal Wiring62 17.1 Wires .62 17.2 Protection of wires62 18 Flammability .63 DECEMBER 21, 2016 NMX-J-677-ANCE-2016 CSA C22.2 NO. 280-16 UL 2594 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR

27、FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 19 Current Carrying Parts 64 20 Electrical Connections .64 21 Gaskets .65 22 Spacings 65 22.1 General .65 22.2 Insulation barriers 67 23 Alternate Spacings Clearances and Creepage Distances 68 24 Separation of Circuits .68 24.1 Factory

28、wiring68 24.2 Separation barriers .69 24.3 Field wiring 69 25 Control Circuits .69 25.1 Secondary control circuits .69 25.2 Primary control circuits 71 26 Switches and controls .72 27 Capacitors, Resistors, and Suppressors .73 27.1 Capacitors.73 27.2 Resistors 74 27.3 Suppressors .74 28 Overcurrent

29、Protective Devices .74 28.1 General .74 28.2 Supplementary protectors .75 28.3 Thermal links 75 28.4 Fuses .75 28.5 Circuit breakers 76 29 Transformers .76 29.1 General .76 29.2 Coil insulation77 30 Printed Wiring Boards .79 31 Insulating Materials .79 32 Protection of Service Personnel 79 33 Electr

30、onic Protection Circuits .80 34 Cord Reels.81 35 Luminaires .81 PROTECTION OF USERS AGAINST INJURY 36 General82 37 Sharp Edges .82 38 Enclosures and Guards83 39 Strength of Enclosures 83 40 Surface Temperatures.83 41 Stability84 42 Mounting Means 85 43 Strength of Handles .85 44 Height of Coupling M

31、eans.85 PERFORMANCE 45 General85 46 Leakage Current Test .86 47 Leakage Current Test Following Humidity Conditioning 90 48 Input Test90 DECEMBER 21, 2016 NMX-J-677-ANCE-2016 CSA C22.2 NO. 280-16 UL 2594 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSI

32、ON FROM UL 49 Temperature Test.90 50 Capacitor Discharge Test 93 51 Dielectric Voltage Withstand Test .94 51.1 General .94 51.2 Maximum voltage measurements.95 51.3 AC and DC power circuits (primary) 95 51.4 Secondary circuits 96 51.5 Induced potential .96 52 Abnormal Tests.97 52.1 General .97 52.2

33、Transformer burnout test 98 52.3 Transformer overload test 100 52.4 Short circuit test.101 52.5 Capacitor fault test 102 52.6 Forced ventilation test .102 52.7 Component fault tests .102 52.8 Electrolytic capacitor fault test 102 52.9 Vibration test .103 53 Flanged Bobbin Transformer Abnormal Test 1

34、03 54 Strain Relief Tests .105 54.1 General 105 54.2 Pull strain relief test .105 54.3 Push back strain relief test .106 55 EV Cable Secureness Test .106 56 Grounding Tests.107 56.1 Ground impedance test 107 56.2 Ground continuity test .108 57 Impact Test .108 58 Vehicle Drive Over Test 110 59 Drop

35、Test.110 60 Strength of Terminal Insulating Base and Support .110 61 Impact on Glass Covers 110 62 Bonding Conductor Tests .111 62.1 General 111 62.2 Current test 111 62.3 Limited short circuit test 111 63 Evaluation of Reduced Spacings on Printed Wiring Boards .112 64 Mounting Means Test 112 65 Str

36、ength of Handles112 66 Mold Stress-Relief Distortion Test .113 67 Additional Environmental Tests 113 67.1 General 113 67.2 Water exposure test 113 67.3 UV exposure .114 67.4 Chemical exposure .114 68 Tests for Permanence of Cord Tags .114 69 Tests on Transformer Insulating Materials 115 70 Metallic

37、Coating Thickness Test .115 71 Overcurrent Protection Calibration Test 117 MARKINGS 72 General 117 DECEMBER 21, 2016 NMX-J-677-ANCE-2016 CSA C22.2 NO. 280-16 UL 2594 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 73 Environmental Enclosure

38、 Markings 120 74 Cautionary Markings 120 INSTRUCTIONS 75 General 123 76 Instructions Pertaining to Risk of Fire, Electric Shock, or Injury to Persons .124 77 Installation Instructions 129 78 Operating Instructions .129 79 User Maintenance Instructions130 80 Moving, Transporting, and Storage Instruct

39、ions .130 Annex A Referenced Standards (Normative) Annex B Test Sequences and Sample Requirements (Informative) B1 Test Summary 138 B2 Sample Requirements .140 B2.1 Type tests .140 B2.2 Environmental tests .141 Annex C French and Spanish Translations (Informative) C1 French and Spanish Translations1

40、43 DECEMBER 21, 2016 NMX-J-677-ANCE-2016 CSA C22.2 NO. 280-16 UL 2594 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Preface This is the harmonized ANCE, CSA Group, and UL Standard for Electric Vehicle Supply Equipment. It is the Second ed

41、ition of NMX-J-677-ANCE, the Second edition of CSA C22.2 No. 280, and the Second edition of UL 2594. This edition of NMX-J-677-ANCE supersedes the previous edition published on February 22, 2013. This edition of CSA-C22.2 No. 280 supersedes the previous edition published on February 22, 2013. This e

42、dition of UL 2594 supersedes the previous edition published on February 22, 2013. This harmonized standard was prepared by the Association of Standardization and Certication (ANCE), CSA Group, and Underwriters Laboratories Inc. (UL). The efforts and support of the Technical Harmonization Working Gro

43、up for Electric Vehicle Supply Equipment are gratefully acknowledged. This standard is considered suitable for use for conformity assessment within the stated scope of the Standard. The present Mexican Standard was reviewed and approved by the Comit de Normalizacin de la Asociacin de Normalizacin y

44、Certicacin, A.C., CONANCE. This standard was reviewed by the CSA Subcommittee on Electric Vehicle Supply Equipment, under the jurisdiction of the CSA Technical Committee on Industrial Products and the CSA Strategic Steering Committee on Requirements for Electrical Safety, and has been formally appro

45、ved by the CSA Technical Committee. This standard has been approved by the American National Standards Institute (ANSI) as an American National Standard. Application of Standard Where reference is made to a specic number of specimens to be tested, the specied number is to be considered a minimum qua

46、ntity. Note: Although the intended primary application of this standard is stated in its scope, it is important to note that it remains the responsibility of the users of the standard to judge its suitability for their particular purpose. Level of harmonization This standard uses the IEC format but

47、is not based on, nor is considered equivalent to, an IEC standard. This standard is published as an equivalent standard for ANCE, CSA Group, and UL. An equivalent standard is a standard that is substantially the same in technical content, except as follows: Technical national differences are allowed

48、 for codes and governmental regulations as well as those recognized as being in accordance with NAFTA Article 905, for example, because of fundamental climatic, geographical, technological, or infrastructural factors, scientic justication, or the level of protection that the country considers approp

49、riate. Presentation is word for word except for editorial changes. DECEMBER 21, 2016 NMX-J-677-ANCE-2016 CSA C22.2 NO. 280-16 UL 2594 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Reasons for differences from IEC This standard provides general requirements for electric vehicle supply equipment for use in accordance with the electrical installation codes of Canada, Mexico, and the United