SSPC SP 2-2018 Hand Tool Cleaning.pdf

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1、SSPC-SP 2January 3, 20181SSPC: The Society for Protective CoatingsSURFACE PREPARATION STANDARD NO. 2Hand Tool Cleaning1. Scope 1.1 This standard contains the requirements for hand tool cleaning to remove loose detrimental foreign matter from steel substrates.1.2 This standard differs from SSPC-SP 3,

2、 Power Tool Cleaning, in that SSPC-SP 3 requires use of powered hand-held tools. This standard requires use of hand-held tools without supplemental power. 1.3 Units of Measure: This standard makes use of both the IEEE/AST SI 10(1), International Standards (SI) units and U.S. Customary units. The mea

3、surements are not exact equivalents; therefore, each system must be used independently of the other without combining in any way. This standard uses SI units with the U.S. Customary conversions shown in parentheses. 2. Definitions2.1 Hand tool cleaning is a method of preparing steel substrates with

4、hand-held tools without supplemental power.2.2 A hand tool cleaned surface, when viewed without magnification, shall be free of visible deposits of oil and grease, and all loose mill scale, loose rust, loose paint, and other loose foreign matter. It is not intended that adherent material be removed

5、by this process. Material is considered adherent if it cannot be removed by lifting with a dull flexible putty knife as described in Section 6.3 (see also Notes 8.1 and 8.2).2.3 DULL PUTTY KNIFE (for use as an inspection tool): A commercially manufactured, straight, flexible metal blade capable of r

6、eturning to its original shape without permanent distortion after being bent by hand around a 28- to 33-cm (11 to 13-in) diameter mandrel (or pipe or other curved surface). The blade shall also have the following characteristics: length of approximately 75 to 125 mm (3 to 5 in); thickness of approxi

7、mately 760 to 1270 m (30 to (1) ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standards volume information, refer to the st

8、andards Document Summary page on the ASTM website.50 mils); and a straight working edge approximately 40 to 75 mm (1.5 to 3 in) in width. The putty knife is acceptable for use if the thickness at the working edge of the blade is not less than 635 m (25 mils) or 75% of its original thickness, whichev

9、er is greater.(2)NOTE: Some commercially manufactured, straight, flexible metal blades are between 500 and 760 m (20 and 30 mils) in thickness. New blade thicknesses between 500 and 760 m (20 and 30 mils) are permitted, provided the coating being tested is 20 mils or less in thickness, and the thick

10、ness of the blade is not worn to less than 20 mils.2.4 Reference photographs of cleaned surfaces found in SSPC-VIS 3 are often used to supplement the written definition. In any dispute, the written definition set forth in this standard shall take precedence over reference photographs (see Note 8.3).

11、 3. Referenced Documents3.1 The latest issue, revision, or amendment of the referenced documents in effect on the date of publication of this standard shall govern unless otherwise specified. Documents marked with an asterisk (*) are not requirements of this standard.3.2 If there is a conflict betwe

12、en the requirements of any of the cited standards and this standard, the requirements of this standard shall prevail.3.3 ASTM INTERNATIONAL STANDARDSASTM D4285 Standard Test Method for Indicating Oil or Water in Compressed Air3.4 SSPC STANDARDS AND JOINT STANDARDSSSPC-SP 1 Solvent Cleaning* SSPC-SP

13、3 Power Tool Cleaning* SSPC-SP 11 Power Tool Cleaning to Bare Metal* SSPC-SP 7/ NACE No. 4Brush-Off Blast Cleaning(2) Exact dimensions of equipment manufactured using S.I. units may vary slightly from the S.I. values provided. SSPC-SP 2January 3, 20182* SSPC-SP 15 Commercial Grade Power Tool Cleanin

14、g* SSPC-SP COM Surface Preparation Commentary* SSPC-VIS 3 Guide and Reference Photographs for Steel Surfaces Prepared by Power- and Hand Tool Cleaning4. Tools and Methods for Hand Tool Cleaning4.1 TOOLS: Any hand-held tool that will remove loose material. Examples include, but are not limited to: ha

15、mmers, wire brushes, scrapers, knives, and abrasive paper, pads, and stones. Hand tool cleaning does not alter or create a surface profile.4.2 The use of multiple tools is sometimes necessary to achieve a surface meeting the requirements of Section 2.2. 5. Procedures Prior to Hand Tool Cleaning If t

16、he surface is to be coated, visible deposits of oil, grease, or other materials that interfere with coating adhesion shall be removed in accordance with SSPC-SP 1 or other specified methods prior to hand tool cleaning.6. Procedures Following Hand Tool Cleaning and Immediately Prior to Coating6.1 Vis

17、ible deposits of oil, grease or other materials that interfere with coating adhesion shall be removed in accordance with SSPC-SP 1 or as specified. 6.2 Dust and loose residues shall be removed from hand tool cleaned surfaces by brushing; blowing off with clean, dry air verified in accordance with th

18、e procedure described in ASTM D4285; vacuum cleaning; or other methods established in the procurement documents (project specification). 6.3 When using a dull putty knife to test paint, mill scale, or rust remaining on the surface after cleaning, the straight working edge of the blade shall be held

19、flat against the surface at a maximum of 45 degrees to the surface and pushed with light to moderate pressure so that the end of the blade remains in flat contact with the surface. The corners of the blade shall not be used to dig at the residues. A putty knife shall not be used as an inspection too

20、l if the working edge of the blade is nicked or gouged, or if dry paint or other material is present along the working edge that would prevent the blade from making intimate contact with the surface.6.4 Immediately prior to coating application, the entire surface to be coated shall comply with the r

21、equirements of Section 2.2 (see Notes 8.4, 8.5 and 8.6).7. Disclaimer7.1 This is a consensus standard developed by SSPC: The Society for Protective Coatings. While every precaution is taken to ensure that all information furnished in SSPC standards and specifications is as accurate, complete, and as

22、 useful as possible, SSPC cannot assume responsibility nor incur any obligation resulting from the use of any materials, coatings, or methods specified herein, or of the specification or standard itself.7.2 This standard does not attempt to address problems concerning safety and health associated wi

23、th its use. The user of this standard, as well as the user of all products or practices described herein, is responsible for instituting appropriate health and safety practices and for ensuring compliance with all applicable governmental regulations.8. NotesNotes are not requirements of this standar

24、d.8.1 FUNCTION: The type of hand tool surface preparation described in this standard removes loosely adherent material. This standard is suitable where removal of loosely adherent foreign matter is required, but where the effort to remove all tightly adherent rust, mill scale, old coatings, and othe

25、r tightly adherent foreign matter is not necessary. The surfaces prepared according to this standard should not be compared to surfaces cleaned by abrasive blast cleaning or power tool cleaning. Although this method produces surfaces that resemble SSPC-SP 7 (brush-off blast cleaned) or SSPC-SP 3, (p

26、ower tool cleaned surfaces), they are not necessarily equivalent to those surfaces produced by abrasive blast cleaning or power tool cleaning. The contracting parties should agree on the appropriateness of the finished surface to accept the specified coating system. Selection of hand tools and clean

27、ing media should be based on (1) the condition of the surface prior to surface preparation; and (2) the extent of cleaning that is required.The SSPC Surface Preparation Commentary (SSPC-SP COM) provides additional information on subjects related to hand tool cleaning. The recommendations contained i

28、n SSPC-SP COM are believed to represent good practice, but are not to be considered requirements of this standard.8.2 STRATIFIED RUST, PACK RUST AND RUST SCALE: As noted in Section 4.3.1 of SSPC-COM, Surface Preparation Commentary for Steel and Concrete Substrates, stratified rust, pack rust or rest

29、 scale can adhere so tightly to the base metal that a wire brush will not remove it. Even though it is considered “tightly adherent” because it cannot be lifted with a dull flexible putty knife, it provides a very poor surface to paint over. Specifiers should consider providing SSPC-SP 2January 3, 2

30、0183additional instructions in the project specification regarding the acceptable methods for, and the acceptable level of, removal of these types of rust.8.3 VISUAL GUIDES AND COMPARATORS: Note that the use of visual guides or comparators in conjunction with this standard is required only when they

31、 are specified in the procurement documents (project specification) covering the work. It is recommended, however, that the use of visual guides or comparators be made mandatory in the procurement documents. SSPC-VIS 3 provides a suitable comparative visual guide for SSPC-SP 2, SSPC-SP 3, SSPC-SP 11

32、, and SSPC-SP 15. However, visual comparators for blast-cleaned steel (e.g. VIS 1) are not suitable for assessing hand tool cleaned surfaces. Because hand tool cleaning is time- and labor-intensive, it is advisable to prepare a test area of 1 x 1 m (3 x 3 ft) for large areas or 30 x 30 cm (12 x 12 i

33、n) for spot cleaning to an acceptable level agreed upon by the contracting parties, then cover it with a clear lacquer to save it as a standard during the power tool cleaning operation. A 30 x 30 cm (12 x 12 in) steel test plate can also be hand tool cleaned to an acceptable level and photographed o

34、r retained to serve as a project standard.8.4 MAINTENANCE AND REPAIR PAINTING: When this standard is used in maintenance painting, specific instructions should be given on the extent of surface to be hand tool cleaned, including any additional requirements for retaining old paint, removing unsound p

35、aint, feathering and spot cleaning. If the procurement documents require hand tool cleaning to prepare surfaces for subsequent coating, the edges of remaining intact coatings should be feathered to improve the appearance of the repaired coating8.5 SURFACE IMPERFECTIONS: Surface imperfections can cau

36、se premature failure when the environment is severe. Generally, coatings tend to pull away from sharp edges and projections, leaving little or no coating to protect the underlying steel. Other features that are difficult for a coating to properly cover and protect include crevices, weld porosity, la

37、minations, etc. Poorly adherent contaminants, such as weld slag residues, loose weld spatter, and some minor surface laminations, be removed during hand tool cleaning. Other surface defects may not be evident until the surface preparation has been completed. Therefore, proper planning for such repai

38、r work is essential, since the timing of the repairs may occur before, during, or after hand tool cleaning operations.8.6 DEW POINT: Moisture condenses on any surface that is colder than the dew point of the surrounding air. It is recommended that the temperature of the steel surface be at least 3 C

39、 (5 F) above the dew point during hand tool cleaning. It is advisable to visually inspect for moisture and periodically check the surface temperature and dew point during cleaning. It is equally important to continue to monitor the surface temperature/dew-point relationship until the coating is appl

40、ied to avoid painting over a damp surface, unless the selected coating is specifically intended for application on damp substrates.Copyright 2017SSPC standards, guides, and technical reports are copyrighted world-wide by SSPC: The Society for Protective Coatings. Any photocopying, re-selling, or red

41、istribution of these standards, guides, and technical reports by printed, electronic, or any other means is strictly prohibited without the express written consent of SSPC: The Society of Protective Coatings and a formal licensing agreement.This revision replaces the version dated November 1,1982 (Editorial Revisions November 2004). Content has been reorganized to parallel construction of SSPC-SP 11 and SSPC-SP 15, and definition of a dull putty knife has been added. A redline version is available from SSPC upon request.