SAE J 2981-2016 Starter Battery Identification and Classification.pdf

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1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J2981_201605 SURFACE VEHICLE RECOMMENDED PRACTICE J2981 MAY2016 Issued 2016-05 S

5、tarter Battery Identification and Classification RATIONALE The identification standard was removed from SAE J537 and the Starter Battery Committee has determined that this is a necessary component to the starter battery standard. 1. SCOPE To provide the industry with the means to apply a set of rule

6、s for identifying and providing a common numbering system for lead acid starting batteries. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply

7、. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J537 Storage Batteries 2.2 Other Publications BCIS-04 BCI Battery Technical Manual - BCI Recommen

8、ded Storage Battery Specifications Starting, Lighting and Ignition Types The Battery Council Internationals Method and The Data Book Committees Informal Guidelines for the Assignment of Group and Assembly Numbers http:/www.batterycouncil.org/ EN 50342-1 Lead-Acid Starter Batteries, Part 1: General R

9、equirements and Methods of Test EN 50342-2 Lead-Acid Starter Batteries, Part 2: Dimensions of Batteries and Dimensions and Marking of Terminals http:/ - EN (European Standard) SAE INTERNATIONAL J2981 MAY2016 Page 2 of 26 IEC 60095-1 Lead-Acid Starter Batteries, Part 1: General Requirements and Metho

10、ds of Test IEC 60095-2 Lead-Acid Starter Batteries, Part 2: Dimensions of Batteries and Dimensions and Marking of Terminals http:/www.iec.ch/ - IEC (International Electrotechnical Commission) JIS D5301 Lead-Acid Starter Batteries http:/www.webstore.ansi.org/ - JIS (Japanese Industrial Standards - Ja

11、panese Standards Association) 3. DEFINITIONS 3.1 CCA Cold Cranking Ampere at -18 C as defined in SAE J537 and Battery Council International (BCI) (BCIS-04). 3.2 RC Reserve capacity in minutes at 25 C as defined in SAE 537 and Battery Council International (BCI) (BCIS-04). 3.3 PROCEDURE Assignment of

12、 Group Numbers and Inclusion of Batteries in this Standard. NOTE: The term “Group Number” implies the particular assembly number that is assigned to a particular battery with attributes listed in Table 4. 3.4 GROUP NUMBERS - PURPOSE Group Numbers are assigned to assist the industry in the orderly pr

13、esentation of battery attributes for classification. A battery group number may not be changed, once it becomes official unless it is determined that there is an error in the definition or assignment of the battery number. 3.5 SIZE OF NEW GROUP NUMBERS A new Group Number will contain not more than t

14、hree numerical digits, without prefix. The only suffix permitted is the letter “R” to be used in situations where the positive terminal is located on the right front corner of the battery. In absence of a SAE/BCI Group Size Number, the BCI Data Book or SAE Battery Standards Committee may choose to r

15、ecognize another industry. EXEMPTION: A suffix will be added to Group 31 to designate terminals as “T” for “Threaded Stud” and “A” for “SAE Automotive Post”. If the positive terminal is located on the left front, a group number will be assigned consisting of numbers only (no letters). If the positiv

16、e terminal is located on the right front, a group number will be assigned consisting of numbers and may include the letter suffix “R” or “F”. The letter suffix “R” and “F” is used to designate right hand positive and also reverse polarity as generally accepted in the industry. Group sizes exempt fro

17、m this rule are group 47, 48, 49, 90, 91, 92 and 93 which are established numbers and as such exempt from the R and F designation rule. The lowest vacant number is normally used, however, a new Group Number may be selected from a block of numbers reserved for batteries of similar characteristics and

18、 intended for similar applications. SAE INTERNATIONAL J2981 MAY2016 Page 3 of 26 3.6 SIGNIFICANCE OF A GROUP NUMBER A Group Number will represent: a. Maximum Overall Dimensions b. Assembly Number 3.7 DIMENSIONING 3.7.1 Dimensions will be expressed in millimeters and inches. When any Maximum Overall

19、Dimension varies by 6 mm/0.25 inch from the listed dimensions for an existing Group, a new Group Number is required. Group Numbers are not intended to indicate the electrical performance characteristics or the applications of the batteries listed. Dimensions for new batteries will be based on millim

20、eters, and then converted to the next higher 2 mm / 0.0625 inch, when required. 3.7.2 Definition of Maximum Overall Dimensions Maximum Overall Dimensions shall include hold-downs, lifting ledges, posts, studs, vent caps or any other protrusion that may affect battery fit and aftermarket interchangea

21、bility. 3.8 PRESENCE OF SPECIAL FEATURES The presence of such special features that do not affect battery fit and interchangeability may be indicated by a letter suffix to the Assembly Number, and/or by a footnote. 3.9 BATTERIES WITH SPECIAL FEATURES Battery types with special features (protruding l

22、edges, hold downs, etc.) that do not affect aftermarket fit and interchangeability, will take the Group Number for a similar battery without a feature. Such features may be indicated by a letter suffix to the Assembly Number and/or footnote. 3.10 SIGNIFICANCE OF AN ASSEMBLY NUMBER Assembly Numbers w

23、ill indicate: a. Cell Layout b. Terminal design and general location c. Special features that may affect battery fit and interchangeability. 3.11 SIGNIFICANCE OF ASSEMBLY NUMBERS When special features not identified in an Assembly Number affect aftermarket fit or interchangeability, a new group numb

24、er and associated new Assembly Number with or without suffix is required. 3.12 SIZE OF NEW ASSEMBLY NUMBERS Assembly Numbers will have not more than two numerical digits without prefix continuing with the next consecutive number. 3.13 ASSEMBLY NUMBERS MAY HAVE SUFFIXES TO ASSEMBLY NUMBERS Assembly N

25、umbers may have suffixes to indicate special features. SAE INTERNATIONAL J2981 MAY2016 Page 4 of 26 3.14 SUFFIXES Suffixes to Assembly Numbers may be used to indicate such special features as flange hold-downs, recesses, lifting ledges, special terminals, etc. See Table 3 “Assembly Numbers, Cell Lay

26、outs and Terminals” page for suffixes in current use. 3.15 ASSEMBLY NUMBER MAY DEFINE SEVERAL GROUP NUMBERS An Assembly Number may be assigned to more than one Group Number; but no Group Number may have more than one Assembly Number. An existing Assembly Number may be assigned to any Group Number ha

27、ving the configuration indicated by a particular layout. When considering assignment of an existing Assembly Number for a new Group Number, suffixes can be ignored, unless they apply to the new Group Number. 3.16 THE RULE OF REASON In order to minimize the quantity of Group Numbers, the “Rule of Rea

28、son” shall be applied to all borderline situations. EXAMPLE: When various terminal designs all accomplish the same purpose, they will be assigned the same Assembly Number. 3.17 WHEN NEW GROUP NUMBER IS “OFFICIAL” The Assignment of a Group Number for a new battery size and/or configuration will becom

29、e official only upon recommendation by the SAE/BCI Committee. 3.18 APPLICATIONS FOR NEW GROUP NUMBERS Any manufacturer or individual seeking the assignment of a new Group Number must petition the SAE or BCI Committee, giving all details of the physical characteristics of the battery, and the applica

30、tions for which it is intended. Based on the information supplied, the SAE Committee will determine whether a battery should be classified in an established Group, assigned a new Group Number, or not listed at all. 3.19 DIRECTION OF COMMUNICATIONS Communications should be in writing, directed to the

31、 appropriate SAE committee. 3.20 RECOGNITION OF JIS, EN, IEC BATTERY GROUP NUMBERS When a new battery size originates through either Japanese or European battery specifications and vehicle registrations in North America are in significant quantities, then SAE J2981 may recognize and list the origina

32、l battery identification number (either JIS, EN, IEC specification). SAE/BCI numbering protocol should be used whenever possible. 3.21 NON-SAE/BCI GROUP SIZE RECOGNITION Use of Japanese and European Community generated battery group numbers is permitted. This is in recognition of the increasing numb

33、er of vehicles that contain batteries that are described by Japanese and European specifications. When approved by committee action, the appropriate JIS, EN and IEC battery number will be listed in the SAE J2981 standard. SAE INTERNATIONAL J2981 MAY2016 Page 5 of 26 4. EXCEPTIONS 4.1 GUIDELINE A 4.1

34、.1 Delisting of Group Numbers Group Numbers are delisted from the SAE Table 3 and 4 as necessary to avoid complexity. 4.2 GUIDELINE B 4.2.1 Reassignment of Group Numbers A Group Number that has been delisted from the SAE Identification table as deemed necessary by the committee. 4.3 GUIDELINE C 4.3.

35、1 Approximate Performance Ranges The “Approximate Performance Ranges” in the table will reflect the lowest and highest ratings for the OE batteries in a Group. Table 1 Performance Standards References*: SAE J537 IEC IEC 50342-1EN EN 50342-1:2006 JIS D 5301:2006* The latest issue of the publications

36、shall apply. Table 2 - Termination Terminal Index SAE Automotive Post Figure 1 IEC Standard Per IEC60095-2 Figure 2 EN Standard Per EN60095-2 Figure 2 JIS D5301 T1 (Thin) Figure 3 JIS D5301 T2 (Thick) Figure 3 SAE Side Terminal Figure 4SAE Side Terminal Thread Detail Figure 4 SAE Stud Heavy Duty Fig

37、ure 5 SAE INTERNATIONAL J2981 MAY2016 Page 6 of 26Table 2 (cont.) Figure 1 - SAE terminal - type A Figure 2 - IEC/EN terminal - type A1 SAE INTERNATIONAL J2981 MAY2016 Page 7 of 26Table 2 (cont.) Figure 3 - JIS terminal - type A2, A3 Terminal Type D, mm D, mm Positive Terminal Negative Terminal A2 1

38、4.7 0 /-0.3 13.0 0 /-0.3 A3 19.5 0 /-0.3 17.9 0 /-0.3 SAE INTERNATIONAL J2981 MAY2016 Page 8 of 26Table 2 (cont.) Figure 4 - SAE side terminal - type S SAE INTERNATIONAL J2981 MAY2016 Page 9 of 26 Table 2 (cont.) CAUTION STUD LENGTH, CABLE EYELET THICKNESS AND TERMINAL NUT MUST BE COMPATIBLE TO INSU

39、RE RELIABLE CONNECTIONS. CONSULT BATTERY SUPPLIER FOR SPECIFIC STUD LENGTH. Figure 5 - SAE HD threaded (stud) terminal - type T SAE INTERNATIONAL J2981 MAY2016 Page 10 of 26Table 2 (cont.) Type Stud A terminal BHC LPT (UTL) 5/16 X18 SAE HTP 5/16 X18* SAEL SAE 5/16 UT SAE 5/16LT SAE 5/16 L 5/16A SAE

40、*3/8X16 Opt Positive *May vary by manufacturer Type LPT or UTL Type HPT or UT Figure 6A - Golf car terminalType A Embedded SAE SAE INTERNATIONAL J2981 MAY2016 Page 11 of 26 Other Terminals: Figure 6B - Marine and Other Terminals SAE INTERNATIONAL J2981 MAY2016 Page 12 of 26Table 3 - Assembly numbers

41、 SAE INTERNATIONAL J2981 MAY2016 Page 13 of 26Table 3 - Assembly numbers (cont.) SAE INTERNATIONAL J2981 MAY2016 Page 14 of 26Table 3 - Assembly numbers (cont.) SAE INTERNATIONAL J2981 MAY2016 Page 15 of 26Table 3 - Assembly numbers (cont.) Table 4 - Battery classifications, ratings, holddowns, term

42、inals and dimensions Electrical Test Values Maximum Overall Dimensions SAE or EN No. Assembly Figure No. Holddown Desig-nation Cold Cranking - SAE Cold Cranking - EN at -18 C Reserve Capacity, min C20 , Ah Length Width Height Post/ Terminal A at -18 C A at -29 C Rate, A V at 10 s V at 40 s t to 6V s

43、 mm in mm in mm inPASSENGER VEHICLE AND LIGHT COMMERCIAL BATTERIES 12-VOLT (6 CELLS) 21 10 2, 2A,B,C 305-420 50-70 208 8 3/16 173 6 13/16 222 8 3/4 A,A2 21R 11 2, 2A,B,C 310-490 50-70 208 8 3/16 173 6 13/16 222 8 3/4 A,A2 22F 11F 2, 2A,B,C 230-500 45-90 241 9 1/2 175 6 15/16 211 8 5/16 A 22HF 11F 2,

44、 2A,B,C 290 69 241 9 1/2 175 6 15/16 229 9 A 22NF 11F 3, 2, 2A,B,C 165-500 50-60 240 9 7/16 140 5 1/2 227 8 15/16 A,A2 24 10 2, 2A,B,C 200-900 50-95 260 10 1/4 173 6 13/16 225 8 7/8 A,A2 24F 11F 2, 2A,B,C 250-710 50-95 273 10 3/4 173 6 13/16 229 9 A,A2 24H 10 2, 2A,B,C 325-410 70-95 260 10 1/4 173 6

45、 13/16 238 9 3/8 A 24R 11 2, 2A,B,C 550 70-95 260 10 1/4 173 6 13/16 229 9 A 24T 10 2, 2A,B,C 380-550 110 260 10 1/4 173 6 13/16 248 9 3/4 A 25 10 2, 2A,B,C 260-550 50-90 230 9 1/16 175 6 15/16 225 8 7/8 A,A2 26 10 2, 2A,B,C 245-525 50-80 208 8 3/16 173 6 13/16 197 7 3/4 A,A2 26R 11 2, 2A,B,C 235-54

46、0 60-80 208 8 3/16 173 6 13/16 197 7 3/4 A 27 10 2, 2A,B,C 340-810 102-140 306 12 1/16 173 6 13/16 225 8 7/8 A,A2 27F 11F 3, 2, 2A,B,C 315-710 95-140 318 12 1/2 173 6 13/16 227 8 15/16 A,A2 27R 11 2, 2A,B,C 270-700 102-140 306 12 1/16 173 6 13/16 225 8 7/8 A,A2 27H 10 2, 2A,B,C 420-440 125 298 11 3/

47、4 173 6 13/16 235 9 1/4 A 29NF 11F 3, 2, 2A,B,C 300-430 95 330 13 140 5 1/2 227 8 15/16 A 33 11F 1,050 165 338 13 5/16 173 6 13/16 238 9 3/8 A 34 10 2, 2A,B,C 375-800 100-115 260 10 1/4 173 6 13/16 200 7 7/8 A 34R 11 2, 2A,B,C 450-700 110 260 10 1/4 173 6 13/16 200 7 7/8 A 35 11 2, 2A,B,C 310-640 80

48、-110 230 9 1/16 175 6 15/16 225 8 7/8 A,A2 36R 19 5 540-650 130 263 10 3/8 183 7 3/16 206 8 1/8 A 40R 15 B1 590-650 110-120 278 11 175 6 15/16 175 6 15/16 A,A1 41 15 B4 300-720 65-95 293 11 9/16 175 6 15/16 175 6 15/16 A,A1 42 15 B1 210-650 65-95 242 9 9/16 175 6 15/16 175 6 15/16 A,A1 43 15 B1 375-

49、495 115 334 13 1/8 175 6 15/16 205 8 1/16 A,A1 45 10F 3, 2, 2A,B,C 400-500 60-80 240 9 7/16 140 5 1/2 227 8 15/16 A,A2 46 10F 3, 2, 2A,B,C 315-450 75-95 273 10 3/4 173 6 13/16 229 9 A,A1 47 24 B1 290-650 75-85 242 9 9/16 175 6 15/16 190 7 1/2 A,A1, F 48 24 B1 315-770 85-95 278 11 175 6 15/16 190 7 1/2 A,A1,A2 49 24 B1 470-950 140-150 353 14 175 6 15/16 190 7 1/2 A,A1,A2 50 10 2, 2A,B,C 50