SAE J 2603-2007 Recommended Practice for Powered Gas Brake Control Systems《动力气控制动系统的推荐实施规程》.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2007 SAE International All rights reserved. No part of this publication m

3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)

4、 Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org J2603 REV. OCT2007 SURFACE VEHICLE RECOMMENDED PRACTICE Issued 2004-10 Revised 2007-10 Superseding J2603 OCT2004 (R) Recommended Practice for Powered Gas Brake Control Systems RATIONALE As the National Highway Traffi

5、c Safety Administration (NHTSA) has become more involved with vehicle modifications, the need to assure registration of manufacturers of assistive devices, including powered gas/brake control systems, has become more essential. 1. SCOPE This SAE Recommended Practice establishes a uniform procedure f

6、or assuring the manufactured quality, installed utility and performance of automotive powered gas/brake controls other than those provided by the vehicle manufacturer (OEM). These products are intended to provide driving capability to persons with physical disabilities. These products function as ad

7、aptive modifications to compensate for lost or reduced function in the extremities of the driver. Powered gas/brake control systems are not only designed to transfer foot functions to the hands or from one side of the body to the other, but to supplement by power, other than by the drivers own muscu

8、lar efforts, the force output of the driver. 1.1 Inclusions This document is applicable to mechanical and electrical products intended by the manufacturer to meet the following criteria. 1.1.1 Operated by a vehicle driver with a physical disability. 1.1.2 Substitutes for the use of OEM vehicle accel

9、erator and brake pedals, yet retains the OEM pedals for use by non-disabled drivers. 1.1.3 Output of the powered gas/brake device is applied to the OEM brake and gas assembly in order to change the force or range of motion required of the disabled driver. 1.1.4 All sections of this document are appl

10、icable to Group A primary controls. 1.2 Exclusions This document is not applicable to any automotive adaptive product which: 1.2.1 Is applied to vehicles without powered brakes unless it is specifically designed for that application and clearly states that in its product literature. 1.2.2 Modifies t

11、he force and range of motion needed for operating a control by simple changes of leverage (such as manual driver controls). Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J2603 Revised OCT2007 -

12、 2 - 1.2.3 Is considered to be Group B primary controls or secondary controls. 1.2.4 Is intended as a special control for driver evaluation, training, or research. 1.3 Purpose The purpose of this document is to provide criteria to evaluate powered gas/brake control system design, manufacture, instal

13、lation, operation, maintenance and performance. Methods to measure those criteria are included in the accompanying Recommended Test Procedure (SAE J2604). 2. REFERENCES 2.1 Applicable Publications Standards, specifications, and recommended practices (current revision) promulgated by the following ag

14、encies and cited herein are recommended in the design, manufacture, and use of automotive adaptive products. Unless otherwise indicated, the latest version of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323

15、 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. All SAE standards referenced in this document can be found in the latest SAE Handbook or ordered as individual documents. SAE J58 Flanged 12-Point Screws SAE J78 Steel Self-Drilling Tapping Screws SAE J81 Thread Rolling Screws SAE

16、J82 Mechanical and Quality Requirements for Machine Screws SAE J122 Surface Discontinuities on Nuts SAE J123 Surface Discontinuities on Bolts, Screws, and Studs in Fatigue Applications SAE J174 Torque-Tension Test Procedure for Steel Threaded FastenersInch Series SAE J238 Nut and Conical Spring Wash

17、er Assemblies SAE J429 Mechanical and Material Requirements for Externally Threaded Fasteners SAE J474 Electroplating and Related Finishes SAE J482 Hexagon High Nuts SAE J483 High and Low Crown (Blind, Acorn) Hex Nuts SAE J485 Holes in Bolt and Screw Shanks and Slots in Nuts for Cotter Pins SAE J512

18、 Automotive Tube Fittings SAE J514 Hydraulic Tube Fittings SAE J516 Hydraulic Hose Fittings SAE J532 Automotive Straight Thread Filler and Drain Plugs Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-

19、SAE J2603 Revised OCT2007 - 3 - SAE J534 Lubrication Fittings SAE J553 Circuit Breakers SAE J561 Electrical TerminalsEyelet and Space Type SAE J773 Conical Spring Washers SAE J858 Electrical Terminals Blade Type SAE J891 Spring Nuts SAE J892 Push-On Spring Nuts Inch SeriesGeneral Specifications SAE

20、J924 Thrust WashersDesign and Application SAE J928 Electrical TerminalsPin and Receptacle Type SAE J933 Mechanical and Quality Requirements for Tapping Screws SAE J995 Mechanical and Material Requirements for Steel Nuts SAE J1053 Steel Stamped Nuts of One Pitch Thread DesignInch Series SAE J1153 Hyd

21、raulic Master Cylinders for Motor Vehicle BrakesTest Procedures SAE J1199 Mechanical and Material Requirements for Metric Externally Threaded Steel Fasteners SAE J1231 Formed Tube Ends for Hose Connections and Hose Fittings SAE J1237 Metric Thread Rolling Screws SAE J1291 Automotive Hydraulic Brake

22、SystemMetric Banjo Bolt Connections SAE J1292 Automobile, Truck, Truck-Tractor, Trailer, and Motor Coach Wiring SAE J1403 Vacuum Brake Hose SAE J1508 Hose Clamp Specifications SAE J1615 Thread Sealants SAE J1638 Compression Set of Hoses or Solid Discs SAE J1670 Type F Clamps for Plumbing Application

23、s SAE J1808 Vacuum Power Assist Brake Booster Test Procedure SAE J1926-1 Connections for General Use and Fluid PowerPorts and Stud Ends with ASME B1.1 Threads and O-Ring SealingPart 1: Threaded Port with O-Ring Seal in Truncated Housing SAE J1926-2 Connections for General Use and Fluid PowerPorts an

24、d Stud Ends with ASME B1.1 Threads and O-Ring SealingPart 2: Heavy-Duty (S Series) Stud Ends SAE J1926-3 Connections for General Use and Fluid PowerPorts and Stud Ends with ASME B1.1 Threads and O-Ring SealingPart 3: Light-Duty (L Series) Stud Ends Copyright SAE International Provided by IHS under l

25、icense with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J2603 Revised OCT2007 - 4 - SAE J2241 Automotive Starter Drive Remanufacturing Procedures SAE J2604 Recommended Test Procedure for Powered Gas Brake Control Systems SAE HS 24 Motor Vehicle Braking S

26、ystems and Components TSB002 Preparation of SAE Technical Reports 2.1.2 ANSI Publications Available from ANSI, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org. ANSI/B 18.2.1 Hex Bolts ANSI/ASME/B 18.2.2 Square and Hex Nuts (Supersedes SAE J104) ANSI/B 18.6.1 Slotted and

27、 Recessed Head Screws (Supersedes SAE J478a) ANSI/B 18.6.2 Slotted and Recessed Head Screws (Supersedes SAE J478a) ANSI/B 18.6.3 Slotted and Recessed Head Screws (Supersedes SAE J478a) ANSI/B 18.6.4 Slotted and Recessed Head Screws (Supersedes SAE J478a) ANSI/B 18.22.1 Plain Washers (Supersedes SAEJ

28、488) 2.1.3 ASME Publications Available from ASME, 22 Law Drive, PO Box 2900, Fairfield, NJ 07007-2900, Tel: 973-882-1170, www.asme.org. ASME B1.1 Threads and O-Ring SealingPart 1Threaded Port with O-Ring Seal in Truncated Housing ASME B1.1 Threads and O-Ring SealingPart 2Heavy Duty (S Series) Stud N

29、uts ASME B1.1 Threads and O-Ring SealingPart 3Light Duty (L Series) Stud Nuts 2.2 Related Publications The following publications are provided for information purposes and are not a required part of this document. 2.2.1 SAE Publications Available from SAE, 400 Commonwealth Drive, Warrendale, PA 1509

30、6-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. All SAE standards referenced in this document can be found in the latest SAE Handbook or ordered as individual documents. SAE J1113-1 Electromagnetic Compatibility Measurement Procedures and Limits for Comp

31、onents of Vehicles, Boats (up to 15 m), and Machines (Except Aircraft) (16.6 Hz to 18 GHz) SAE J1213-2 Glossary of Reliability Terminology Associated with Automotive Electronics SAE J1725 Structural Modification for Personally Licensed Vehicles to Meet the Transportation Needs of Persons with Disabi

32、lities SAE J1903 Automotive Adaptive Driver Controls, Manual SAE J2094 Vehicle and Control Modifications for Drivers with Physical Disabilities Terminology Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS

33、-,-,-SAE J2603 Revised OCT2007 - 5 - SAE 2388 Secondary Control Modifications SAE J2588 Remote Steering Control Systems SAE J2671 Reduced Effort Brakes and Reduced Effort Vacuum Powered Brake Backup Systems SAE J2672 Reduced Effort Power Steering and Power Steering Backup Systems 2.2.2 American Soci

34、ety for Testing and Materials Publications Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM B 117-1973 Method of Salt Spray (Fog) Testing 2.2.3 American Welding Society Publications Available from AWS, 550 N.W. LeJeune Road, Miami, F

35、lorida 33126, Tel: 305-443-9353, www.aws.org. AWS D1.1-72 Structural Welding Code AWS D10.7-60 Recommended Practice for Gas-Shielded Arc Welding of Aluminum and Aluminum Alloy Pipe 2.2.4 National Highway Traffic Safety Administration Publications Available from NHTSA, U.S. Department of Transportati

36、on, 400 7th Street, S.W., Washington, DC 20590: Federal Motor Vehicle Safety Standards (FMVSS), Part 49, CFR 571. FMVSS No. 101 Controls and Displays FMVSS No. 105 Hydraulic Brake Systems FMVSS No. 107 Reflecting Surfaces FMVSS No. 124 Accelerator Control Systems FMVSS No. 135 Service Brake System P

37、erformance FMVSS No. 201 Occupant Protection in Interior Impact FMVSS No. 203 Impact Protection for the Driver from the Steering Control System FMVSS No. 204 Steering Control Rearward Displacement FMVSS No. 208 Occupant Crash Protection FMVSS No. 302 Flammability of Interior Materials 2.2.5 Military

38、 Standards Available from DODSSP, Subscription Services Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. MIL-STD-1472 Human Factors (Current Revision) 3. DEFINITIONS For the purposes of this document, the following definitions apply. Copyright SAE International Provided by IHS und

39、er license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J2603 Revised OCT2007 - 6 - 3.1 Common Hand Tool Hand-held device, available for purchase in consumer stores, that is used to perform common mechanical and electrical repairs. 3.2 Control Box Th

40、e control box is the component of the powered gas/brake control system which is mounted in the drivers space and on which the control handle is located. The function of the control box is to translate the motion of the control handle into some type of control information to be sent to the remainder

41、of the system. 3.3 Control Handle The point of contact on the adaptive product where input motions of the operator are applied. 3.4 Drivers Space The volume inside the vehicle occupied by the vehicle operator and containing all primary and secondary controls. 3.5 Electromagnetic Interference (EMI) A

42、 condition in which sources of electromagnetic activity interfere with the function of equipment, subsystems, and systems. Also the condition in which such equipment, subsystems, and systems interfere with or produce unwanted electromagnetic activity, or in which different sources of electromagnetic

43、 activity interact with one another with consequent degradation of performance. 3.6 Emergency Backup A device which can be used as a substitute for a primary system in the event of a failure of the primary system. While serving the same purpose, its design and performance may be different from that

44、of the primary system. 3.7 Feedback The recycling of a portion of the output to the input of the system. Systems employing feedback are called closed-loop systems. 3.8 Primary or Secondary Controls Controls are grouped based on the potential consequences of product failure. The groups are listed bel

45、ow in order of importance. 3.8.1 Primary Controls 3.8.1.1 Group A Those controls, operated by the driver which directly affect the direction and rate of the moving vehicle, including the steering, brake and gas controls. 3.8.1.2 Group B Those controls operated by the driver which are essential to th

46、e coordinated and safe operation of the vehicle in traffic situations. This includes ignition/starter switch, gear selector, parking brake, turn indicator lever, hazard flasher, horn, wiper/washer, defroster control, mirror, and headlight dimmer. No sections of this document apply to Group B primary

47、 controls. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J2603 Revised OCT2007 - 7 - 3.8.2 Secondary Controls Those controls not related to vehicle movement, operable by the driver or passenger

48、, that regulate the environment of the vehicle, including heater/air conditioner, window regulator, vent, sun visor, seat positioner, radio, door lock, cigarette lighter, courtesy light and any controls associated with wheelchair lifts, door openers, wheelchair restraints, etc. 3.9 Manufacturer The word manufacturer as used in this document, when not specifically being used otherwise, refers to the manufacturer of the Powered Gas Brake Control System. 3.10 Non-Disabled Driver The driver for whom the vehicle was originally designed by its OEM.