SAE J 2358-2016 Low Speed Vehicles.pdf

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1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2016 SAE InternationalAll rights reserved. No part of this publi

3、cation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (out

4、side USA)Fax: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on thisTechnical Report, please visithttp:/standards.sae.org/J2358_201611SURFACE VEHICLESTANDARDJ2358 NOV2016Issued 2002-03Revised 2016-11Superseding J2358 SEP2010Low S

5、peed VehiclesRATIONALEPurpose - added reference to FMVSS 49cfr571.500.References - added SAE J386 and SAE J2292, removed J114, J140, J141, J339, J384 and J800.Definitions - added Curb Weight, Gross Vehicle Weight Rating and clarified Rated Capacity and Test Vehicle.Occupant Protective Systems - adde

6、d requirements of SAE J386 and SAE J2292 to include Type II restraints.Stability - added C.G. location of operator/passenger Test Weight, included Acceptance criteria for Lateral Stability, and revised Figure 2 and Figure 3 to improve clarity while formatting both in metric/English.Service Brake - a

7、dded Optional Service Brake Fade Test.Rear Vision - added Rear Vision requirements of 49cfr571.111 - S6.2. Battery Installation - move section 6.7 and Figure 4 to Electric Powered Vehicles for clarity and convenience.Containment - added sections on Impact Containment and Roll-over Containment to Spa

8、rk and Compression Ignition Engine Powered Vehicles.FOREWORDThis SAE Standard was developed to establish safety and performance requirements for the design and operation of powered Low Speed Vehicles, operated on public streets or roads where permitted by law. This document considers speed, accelera

9、tion, stability, braking systems, operational controls, lighting, electrical systems, fuel systems, and general configurations. Safety codes and standards are intended to enhance public health and safety. Standards result from consideration of factors such as technological advances, new data, and ch

10、anging environmental needs.One purpose of the document is to serve as a guide to governmental authorities having jurisdiction over subjects within the scope of the document. It is expected, however, that the document will find a major application in industry, serving as a guide to manufacturers of t

11、he vehicles.If adopted for governmental use, references to other national standards may be changed to refer to the corresponding governmental regulations.SAE INTERNATIONAL J2358 NOV2016 Page 2 of 27The use of Low Speed Vehicles is subject to certain hazards that cannot be eliminated or guarded again

12、st by mechanical means. Only the exercise of care and good judgment will minimize these hazards. It is therefore essential to have competent and careful Operators, who are not physically or mentally impaired, thoroughly trained in the safe operation of Low Speed Vehicles. It is recommended that the

13、Operator be capable of obtaining a valid motor vehicle Operators license.TABLE OF CONTENTS1. SCOPE 31.1 Purpose. 32. REFERENCES 32.1 Applicable Documents 32.2 Related Publication . 43. DEFINITIONS - GLOSSARY OF COMMONLY USED WORDS AND PHRASES. 44. PART I - SAFETY STANDARD FOR LOW SPEED VEHICLES 84.1

14、 Interpretation . 85. PART II - FOR THE CONTROLLING PARTY 85.1 Maintenance and Operation 86. PART III - FOR THE MANUFACTURER - DESIGN AND CONSTRUCTION STANDARDS. 106.1 General Requirements 106.2 Safety Signs 106.3 Instruction Manuals . 116.4 Operational Controls . 116.5 General Configuration. 126.6

15、Mechanical Performance 146.7 Lighting and Marking. 206.8 Horn. 226.9 Rear Vision 227. ELECTRIC POWERED VEHICLES 227.1 Wiring Systems . 227.2 Heat Generating Components 237.3 Battery Installation. 238. SPARK AND COMPRESSION IGNITION ENGINE POWERED VEHICLES. 258.1 Wiring Systems . 258.2 Heat Generatin

16、g Components 258.3 Fuel Systems 269. HYBRID VEHICLES 2710. NOTES 2710.1 Revision Indicator 27FIGURE 1 14FIGURE 2 VEHICLE PLACEMENT ON LONGITUDINAL TILTING PLATFORM 16FIGURE 3 VEHICLE PLACEMENT ON LATERAL TILTING PLATFORM. 17FIGURE 4 24TABLE 1 LSV HEAD LAMP PHOTOMETRIC SPECIFICATION UPPER BEAM(1) . 2

17、1TABLE 2 LSV HEAD LAMP PHOTOMETRIC SPECIFICATION LOWER BEAM(1). 21SAE INTERNATIONAL J2358 NOV2016 Page 3 of 271. SCOPEThis SAE Standard defines the safety and performance requirements for Low Speed Vehicles (“LSV”). The safety specifications in this document apply to any powered vehicle with a minim

18、um of 4-wheels, a maximum level ground speed of more than 32 km/h (20 mph) but not more than 40 km/h (25 mph),), and a maximum gross vehicle weight of 1361 kg (3000 pounds), that is intended for operating on designated roadways where permitted by law.1.1 PurposeThe purpose of this document is to pro

19、mote safety in the design, manufacture, maintenance and operation of LSVs. Regulatory Authorities desiring to formulate safety rules and regulations may use this Standard as a guide. This document is also intended for voluntary use by others associated with manufacturing or utilizing LSVs. This SAE

20、document is intended to provide guidance in the manufacture of LSVs meeting the requirements of Part 571.500 of Title 49 of the Code of Federal Regulations as established by the National Highway Traffic Safety Administration.2. REFERENCES 2.1 Applicable DocumentsThe following publications and standa

21、rds contain provisions, which through reference in this text constitute provisions of this SAE Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreement based on this SAE Standard are encouraged to investigate the possibi

22、lity of applying the most recent editions of the standards indicated below. The latest issue of SAE Publications shall apply.2.1.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outsid

23、e USA), www.sae.org.SAE/ANSI Z26.1-Feb96 Glazing MaterialsSAE J268 Rear View Mirrors - MotorcyclesSAE J272 Vehicle Identification Number SystemsSAE J377 Vehicular Traffic Sound Signaling Devices (Horns)SAE J386 Operator Restraint System for Off-Road Work MachinesSAE J585 Tail Lamps (Rear Position La

24、mps) for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE J586 Stop Lamps for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE J588 Turn Signal Lamps for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE J592 Sidemarker Lamps for Use on Road Vehicles Less than 2032 mm

25、 in Overall WidthSAE J594 Reflex ReflectorsSAE J1718 Measurement of Hydrogen Gas Emission from Battery-Powered Passenger Cars and Light Trucks During Battery ChargingSAE J1957 Center High Mounted Stop Lamp Standard for Vehicles Less than 2032 mm Overall WidthSAE J2292 Combination Pelvic/Upper Torso

26、(Type 2) Operator Restraint Systems for Off-Road Work MachinesSAE INTERNATIONAL J2358 NOV2016 Page 4 of 272.1.2 ANSI PublicationsCopies of these documents are available online at http:/webstore.ansi.org/ANSI/NFPA 30-1990 Fuel handling and storageANSI/NFPA 58-1992 LPG fuel handling and storageANSI Z5

27、35.1 -2006 Safety ColorsANSI Z535.4 - 2007 Product Safety Signs and Labels 2.1.3 NASA PublicationAvailable from National Technical Information Service, U.S. Department of Commerce, Alexandria, VA 22312, Tel: 703-605-6000, www.ntis.gov.NASA-STD-3000, Revision B, July 2003, Man-Systems Integration Sta

28、ndards, Volume I, Section 3, ANTHROPOMETRY AND BIOMECHANICS, 2.1.4 ISO PublicationCopies of these documents are available online at http:/webstore.ansi.org/ISO 3864 Graphical Symbols, Safety colours and safety signs2.1.5 EC Directive 97/24/EC2.2 Related PublicationThe following publication is provid

29、ed for information purposes only and is not a required part of this SAE Technical Report.2.2.1 SAE PublicationAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org.TSB 003 Rules for

30、 SAE Use of SI (Metric) Units3. DEFINITIONS - GLOSSARY OF COMMONLY USED WORDS AND PHRASES3.1 ACCELERATORA foot operated pedal used by the Operator to control the speed of the vehicle.3.2 ACCESSORYA LSV manufacturer approved device installed on the vehicle to enhance its usability or functionality.3.

31、3 BODY RESTRAINTA hand hold or combination hand hold/hip restraint anchored securely to the body or seat platform of the LSV creating a barrier to help prevent an occupant from sliding outside of the vehicle.SAE INTERNATIONAL J2358 NOV2016 Page 5 of 273.4 BRAKE PEDALThe foot operated pedal used by t

32、he Operator to operate the braking system of the vehicle.3.5 BRAKING SYSTEMThe system used to slow or stop the movement of the vehicle.3.6 CENTER OF GRAVITY OF THE TEST LOADThe point, at which the load mass is concentrated, located horizontally in the center of the load-bearing surface and verticall

33、y by its distance above the surface.3.7 CHARGED BATTERYFull charge is to be established using manufacturers recommended charging procedure and appropriate equipment.3.8 CLOSED COMMUNITYA private residential area, resort or other private facility. The facilitys ingress and egress being controlled by

34、its owners or an association representing the owners or its members.3.9 CONTROLLING PARTYThe owner, person(s) or organization(s) responsible for the conduct of the Operator and maintenance of the LSV.3.10 CURB WEIGHTWeight of vehicle with full fuel load, operating fluids, and batteries, without mate

35、rial load or personnel load.3.11 OPERATOR SEATThe seat located directly behind the steering wheel.3.12 OPERATOR SIDEThe side of the LSV that contains the Operator seat and steering wheel.3.13 ENGINE EXHAUST SYSTEMThe exhaust system includes all parts and their supports used to conduct exhaust gases

36、from the engine.3.14 FIRE HAZARDAny condition which presents the possibility of creating a fire by ignition of a combustible material.3.15 FIRE PROTECTION EQUIPMENTEquipment used to prevent, control or extinguish a fire in accordance with state and local fire protection codes.3.16 FUEL SYSTEM (if so

37、 powered/equipped)The fuel system includes all tanks, lines, hoses, pumps, filters, canisters, connections, caps and fittings necessary to fill and carry fuel or vapor from the fuel tank to the engine.SAE INTERNATIONAL J2358 NOV2016 Page 6 of 273.17 GROSS VEHICLE WEIGHT RATING (GVWR)The maximum allo

38、wable total vehicle weight recommended by the manufacturer, including the vehicles curb weight plus the combined weights of all vehicle occupants, any cargo loads, the trailer tongue weight, and the weights of any installed options, attachments and/or accessories. Installation of options, attachment

39、s and/or accessories may reduce the allowable cargo capacity below the stated limit.3.18 HAND HOLDA readily accessible device mounted securely to the vehicle that can be encircled by the fingers of one hand for the purpose of holding on.3.19 HEAD LAMPA lighting device mounted on the front of the veh

40、icle to provide illumination ahead of the vehicle.3.20 HILL BRAKESee parking brake.3.21 HORNAn audible warning device used to signal the presence of the vehicle.3.22 INSULATED TOOLSTools which are covered with a non-conducting material to prevent an inadvertent electrical short circuit and to protec

41、t the user from the dangers of electrical shock.3.23 KEYA physical device or an electronic code which, when inserted into the starting system (by physical or electronic means), enables the vehicle Operator to activate the engine or motor.3.24 LOW SPEED VEHICLEAny powered vehicle with a minimum of 4-

42、wheels, a maximum level ground speed of more than 32 km/h (20 mph) but not more than 40 km/h (25 mph),), and a maximum gross vehicle weight of 1361 kg (3000 lb), that is intended for operating on designated roadways where permitted by law. 3.25 OCCUPANT PROTECTIVE STRUCTUREA frame or other structura

43、l enclosure for the protection of occupants of LSVs to minimize the possibility of serious occupantinjury resulting from accidental upsets.3.26 OPERATOR OR DRIVERA person authorized by the Regulatory Authority or Controlling Party to operate the LSV from the drivers seat only. This person (male or f

44、emale) shall fall into the 5 to 95% male range of the appropriate measurements contained in NASA Man-Systems Integration Standards, Volume I, Section 3, ANTHROPOMETRY AND BIOMECHANICS.3.27 PARKING BRAKEThe portion of the brake system used to hold one or more brakes continually in an applied position

45、 for the purpose of holding the vehicle stationary while parked.SAE INTERNATIONAL J2358 NOV2016 Page 7 of 273.28 RATED CAPACITYThe total weight of material load and personnel load for a vehicle. The total personnel load for personnel vehicles. Rated Capacity = G.V.W. Rating less Curb Weight3.29 REAR

46、 VIEW MIRRORA device having a reflecting surface used to provide a view to the rear of a vehicle.3.30 REFLEX REFLECTORA device used on a vehicle to indicate its presence by reflecting light.3.31 REGULATORY AUTHORITYA Closed Community or local, state, or federal governing authority, as applicable.3.3

47、2 REVERSE WARNING INDICATORA device installed to alert the Operator that the vehicle is in the reverse mode and is ready to proceed in a reverse or rearward direction.3.33 ROLL-OVERA rotation of the vehicle 180 degrees or more in any direction from its normal upright position.3.34 SERVICE BRAKEThe p

48、rimary braking system of the LSV used to reduce the speed or stop the vehicle.3.35 SIDE MARKER LAMPA lamp used to indicate the presence and orientation of a vehicle by marking its overall length. 3.36 STOP LAMPA red lamp that provides steady light to the rear of the vehicle, activated when the brake

49、 is applied, to indicate the action of the Operator of the vehicle to diminish speed or stop.3.37 STOPPING DISTANCEThe distance traveled between the point of brake application and where the vehicle comes to rest.3.38 TAIL LAMPAn energized red lamp which provides rear marking of the vehicle.3.39 TEST VEHICLEUnless otherwise stated, the test vehicle shall conform to the manufacturers performance specifications. All Original Equipme