SAE J 1754-1-2017 Hose Assemblies Rubber Hydraulic Steel Wire Reinforced - Part 1 Procurement Document.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/J1754/1_201707 SURFACE VEHICLE STANDARD J1754 -1 JUL2017 Issued 1996-06 Reaffirmed 2013-01 Revi

5、sed 2017-07 Superseding J1754-1 JAN2013 Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced - Part 1: Procurement Document RATIONALE Standard has been revised to include sizes -04 (metric 6.3) and -10 (metric 16) in Table 10 for 42 MPa pressure rating. 1. SCOPE This SAE Standard covers steel w

6、ire reinforced rubber hose assemblies using connectors specified in SAE J516 for use in hydraulic systems using petroleum based hydraulic fluids with maximum working pressures of 1.7 to 42 MPa. See Part 2, Table 7 for hose operating temperature ranges and identification codes. NOTE: Working pressure

7、 is defined as maximum system pressure. 2. REFERENCES 2.1 Applicable Publications The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE Inter

8、national, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J343 Test and Test Procedures for SAE 100R Series Hydraulic Hose and Hose Assemblies SAE J516 Hydraulic Hose Fittings SAE J517 Hydraulic Hose SAE

9、J1176 External Leakage Classifications for Hydraulic Systems SAE J1273 Recommended Practices for Hydraulic Hose Assemblies SAE J1405 Optional Test Procedures for Hydraulic Hose Assemblies SAE INTERNATIONAL J1754-1 JUL2017 Page 2 of 14 SAE J1754-2 Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinfo

10、rced - Part 2: Ordering Information SAE J1754-3 Hose Assemblies, Hydraulic, J517 100R Series Hose - Part 3: Procurement and Ordering Information 2.1.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.a

11、stm.org. ASTM B117 Standard Test Method of Salt Spray (Fog) Testing ASTM D380 Methods of Testing Rubber Hose ASTM D471 Test Method for Rubber PropertyEffect of Liquids 2.1.3 ISO Publications Available at http:/webstore.ansi.org/. ISO 4397 Fluid power systems and componentsConnectors and associated c

12、omponentsNominal outside diameters of tubes and nominal inside diameters of hoses ISO 4406 Hydraulic fluid powerFluidsMethod of coding level of contamination by solid particles 2.2 Related Publications The following publications are provided for information purposes only and are not a required part

13、of this SAE Technical Report. 2.2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J846 Coding Systems for Identification of Fluid Conductors and Connec

14、tors 2.2.2 ISO Publications Available at http:/webstore.ansi.org/. ISO 3448 Industrial liquid lubricantsISO viscosity classification ISO 12151-1 Connections for hydraulic fluid power and general useHose fittingsPart 1: Hose fittings with ISO 8434-3 O-ring face seal ends ISO 12151-2 Connections for h

15、ydraulic fluid power and general useHose fittingsPart 2: Hose fittings with ISO 8434-1 24 cone ends ISO 12151-3 Connections for hydraulic fluid power and general useHose fittingsPart 3: Hose fittings with ISO 6162 flange ends ISO 12151-4 Connections for hydraulic fluid power and general useHose fitt

16、ingsPart 4: Hose fittings with ISO 6149 metric stud ends SAE INTERNATIONAL J1754-1 JUL2017 Page 3 of 14 ISO 12151-5 Connections for hydraulic fluid power and general useHose fittingsPart 5: Hose fittings with ISO 8434-2 37 flare ends ISO 12151-6 Connections for hydraulic fluid power and general useH

17、ose fittingsPart 6: Hose fittings with ISO 8434-6 60 cone ends 3. REQUIREMENTS 3.1 Hose Assembly Construction Hose used in assemblies shall have an elastomeric, oil resistant tube; wire reinforcement; and an elastomeric oil and weather resistant black cover, unless otherwise specified by the purchas

18、er. Connectors shall be permanent and shall be capable of meeting the performance requirements of this document. For connector material, see SAE J1754-2. 3.2 Dimensions Hose shall conform to all the dimensions in Tables 1 to 10. Hose concentricity shall be in accordance with Table 11. Connector dime

19、nsions shall be per SAE J516. Hose assemblies shall conform to the applicable part standard or engineering drawing. Double bent tube (double elbow) assemblies are not recommended and are considered non-standard due to the detrimental effects of twist on the hose. Table 1 - 1.7 MPa pressure rating Me

20、tric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 38 -24 54 6.8 3.4 1.7 500 51 -32 69 6.8 3.4 1.7 630 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equa

21、l to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings

22、 and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 2 - 2.8 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 31.5 -20 4

23、8 11.2 5.6 2.8 420 38 -24 54 11.2 5.6 2.8 500 51 -32 69 11.2 5.6 2.8 630 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD sh

24、all be specified. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. SAE INTERNATIONAL J1754-1 JUL2017 Page 4 of 14 Table 3 - 7 MPa pressure rating

25、Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 16 -10 27 28 14 7 205 19 -12 31 28 14 7 240 25 -16 40 28 14 7 300 31.5 -20 53 28 14 7 420 38 -24 59 28 14 7 500 51 -32 72

26、 28 14 7 630 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required,

27、the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 4 - 14 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof P

28、ressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 10 -06 21 56 28 14 130 12.5 -08 24 56 28 14 180 16 -10 29 56 28 14 205 19 -12 33 56 28 14 240 25 -16 41 56 28 14 340 31.5 -20 53 56 28 14 460 38 -24 59 56 28 14 560 51 -32 72 56 28 14 700 (1) Metric hose size in mm per ISO 4397

29、. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A f

30、or rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. SAE INTERNATIONAL J1754-1 JUL2017 Page 5 of 14 Table 5 - 17.5 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pres

31、sure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 6.3 -04 17 70 35 17.5 100 10 -06 21 70 35 17.5 130 12.5 -08 26 70 35 17.5 180 16 -10 29 70 35 17.5 205 19 -12 33 70 35 17.5 240 25 -16 41 70 35 17.5 340 31.5 -20 53 70 35 17.5 460 38 -24 59 70 35 17.5 560 51 -32 73 70 35 17.5 700

32、(1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required, the bend radi

33、us shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 6 - 21 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa)

34、 Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 5 -03 14 84 42 21 90 6.3 -04 17 84 42 21 100 10 -06 23 84 42 21 130 12.5 -08 26 84 42 21 180 16 -10 29 84 42 21 205 19 -12 33 84 42 21 240 25 -16 41 84 42 21 340 31.5 -20 53 84 42 21 460 38 -24 59 84 42 21 560 51 -32 73 84 42 21 700 (1) Met

35、ric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required, the bend radius shal

36、l be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. SAE INTERNATIONAL J1754-1 JUL2017 Page 6 of 14 Table 7 - 24.5 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum

37、 Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 5 -03 14 98 49 24.5 90 6.3 -04 19 98 49 24.5 100 10 -06 23 98 49 24.5 130 12.5 -08 26 98 49 24.5 180 16 -10 29 98 49 24.5 205 19 -12 32 98 49 24.5 240 25 -16 41 98 49 24.5 340 31.5 -20 52 98 49 24.5

38、 460 38 -24 59 98 49 24.5 560 51 -32 73 98 49 24.5 700 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specified.

39、(4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 8 - 28 MPa pressure rating Metric Size(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3)

40、 (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 5 -03 17 112 56 28 90 6.3 -04 19 112 56 28 100 10 -06 23 112 56 28 130 12.5 -08 25 112 56 28 180 16 -10 29 112 56 28 250 19 -12 34 112 56 28 300 25 -16 41 112 56 28 340 31.5 -20 52 112

41、56 28 460 38 -24 59 112 56 28 560 51 -32 73 112 56 28 640 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be specifie

42、d. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. SAE INTERNATIONAL J1754-1 JUL2017 Page 7 of 14 Table 9 - 35 MPa pressure rating Metric Size(1)

43、 SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 5 -03 17 140 70 35 90 6.3 -04 19 140 70 35 150 10 -06 24 140 70 35 180 12.5 -08 27 140 70 35 230 16 -10 29 140 70 35 250 19 -12 37 140

44、70 35 300 25 -16 43 140 70 35 340 31.5 -20 52 140 70 35 445 38 -24 60 140 70 35 530 51 -32 73 140 70 35 640 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is

45、critical (hose clamping), the OD shall be specified. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 10 - 42 MPa pressure rating Metric Siz

46、e(1) SAE Dash Size(2) Maximum Hose Outside Diameter(3) (mm) Minimum Burst Pressure (MPa) Proof Pressure (MPa) Maximum Working Pressure (MPa) Minimum Bend Radius(4) (mm) 6.3 -04 16 168 84 42 100 10 -06 24 168 84 42 180 12.5 -08 27 168 84 42 230 16 -10 30 168 84 42 250 19 -12 37 168 84 42 280 25 -16 4

47、3 168 84 42 330 31.5 -20 52 168 84 42 445 38 -24 60 168 84 42 530 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. (3) Hose OD listed is largest OD of the approved hose materials. If the OD is critical (hose clamping), the OD shall be

48、specified. (4) If a smaller bend radius is required, the bend radius shall be specified. See Appendix A for rationalized pressure ratings and SAE J1754-2, Table 1 for maximum working pressure identification codes. Table 11 - Hose concentricity Metric Size(1) SAE Dash Size(2) ID to Reinforcement Conc

49、entricity, FIR (mm) ID to OD Concentricity, FIR (mm) Up to 6.3 included Up to -04 included 0.5 0.8 Over 6.3 through 19 included Over -04 through -12 included 0.7 1.0 Over 19 Over -12 0.9 1.3 (1) Metric hose size in mm per ISO 4397. (2) SAE hose dash size is equal to hose ID expressed in 1/16 of an inch. SAE INTERNATIONAL J1754-1 JUL2017 Page 8 of 14 3.3 Hose Classifications Three classifications of hose are es