SAE AS 85049 150-2017 CONNECTOR ACCESSORIES ELECTRICAL BACKSHELL REPOSITIONABLE TO STRAIGHT 45 ND 90 ENVIRONMENTAL CABLE SEALING SHIELD TERMINATION CATEGORY 1A (FOR MIL-DTL-83723 S.pdf

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1、 AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) AS85049/150Copyright

2、 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER:

3、 Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2017-10THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 FEDERAL SUPPLY CLASS 5935 AS85049/150 SHEET 1 OF 7 PROCUREMENT SPECIFICATION: AS

4、85049 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,

5、is thesole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit htt

6、p:/standards.sae.org/AS85049/150 RATIONALE NEW SPECIFICATION REQUIREMENT FOR A FIELD REPOSITIONABLE SEALED SHIELD TERMINATION BACKSHELL. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. FIGURE 1 - CONFIGURATIO

7、N AND DIMENSIONS AEROSPACE STANDARD AS85049/150 SHEET 2 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND

8、 AS95234 CONNECTORS) FIGURE 1 - CONFIGURATION AND DIMENSIONS (CONTINUED) AEROSPACE STANDARD AS85049/150 SHEET 3 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL-83723 SERIES III, AS50

9、151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) TABLE 1 - DIMENSIONS DASH NUMBER CONNECTOR SHELL SIZE CLAMP SIZE (REF) CABLE RANGE STYLE 1 OR 2 B DIA MAX C DIA MAX AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS95234 MIL-DTL-83723 SERIES III AS50151 CRIMP MIN MAX 1 N/A 10 10S

10、, 10SL 10 4 .125 (3.18) .312 (7.92) 1 1.058 (26.87) 1.429 (36.30) 2 6 .250 (6.35) .375 (9.53) 1 1.058 (26.87) 1.429 (36.30) 3 6 .250 (6.35) .437 (11.10) 2 1.058 (26.87) 1.564 (39.73) 4 7 12 12, 12S 12 4 .125 (3.18) .312 (7.92) 1 1.180 (29.97) 1.564 (39.73) 5 6 .250 (6.35) .437 (11.10) 1 1.180 (29.97

11、) 1.564 (39.73) 6 8 .312 (7.92) .500 (12.70) 1 1.180 (29.97) 1.564 (39.73) 7 10 .375 (9.53) .625 (15.88) 2 1.180 (29.97) 1.709 (43.41) 8 12 14 14, 14S 14 4 .125 (3.18) .312 (7.92) 1 1.308 (33.22) 1.709 (43.41) 9 6 .250 (6.35) .437 (11.10) 1 1.308 (33.22) 1.709 (43.41) 10 10 .375 (9.53) .575 (14.61)

12、1 1.308 (33.22) 1.709 (43.41) 11 12 .500 (12.70) .750 (19.05) 2 1.308 (33.22) 1.938 (49.23) 12 19 16 16, 16S 16 4 .125 (3.18) .312 (7.92) 1 1.430 (36.32) 1.806 (45.87) 13 6 .250 (6.35) .437 (11.10) 1 1.430 (36.32) 1.806 (45.87) 14 10 .375 (9.53) .625 (15.88) 1 1.430 (36.32) 1.806 (45.87) 15 12 .500

13、(12.70) .700 (17.78) 1 1.430 (36.32) 1.806 (45.87) 16 16 .625 (15.88) .937 (23.80) 2 1.430 (36.32) 2.135 (54.23) 17 27 18 18 18 4 .125 (3.18) .312 (7.92) 1 1.560 (39.62) 1.938 (49.23) 18 6 .250 (6.35) .437 (11.10) 1 1.560 (39.62) 1.938 (49.23) 19 10 .375 (9.53) .625 (15.88) 1 1.560 (39.62) 1.938 (49

14、.23) 20 12 .500 (12.70) .750 (19.05) 1 1.560 (39.62) 1.938 (49.23) 21 16 .625 (15.88) .779 (19.79) 1 1.560 (39.62) 1.938 (49.23) 22 16 .625 (15.88) .937 (23.80) 2 1.560 (39.62) 2.135 (54.23) 23 37 20 20 20 6 .250 (6.35) .437 (11.10) 1 1.650 (41.91) 2.036 (51.71) 24 10 .375 (9.53) .625 (15.88) 1 1.65

15、0 (41.91) 2.036 (51.71) 25 12 .500 (12.70) .750 (19.05) 1 1.650 (41.91) 2.036 (51.71) 26 16 .625 (15.88) .904 (22.96) 1 1.650 (41.91) 2.036 (51.71) 27 N/A 22 22 22 4 .125 (3.18) .312 (7.92) 1 1.745 (44.32) 2.135 (54.23) 28 6 .250 (6.35) .437 (11.10) 1 1.745 (44.32) 2.135 (54.23) 29 10 .375 (9.53) .6

16、25 (15.88) 1 1.745 (44.32) 2.135 (54.23) 30 12 .500 (12.70) .750 (19.05) 1 1.745 (44.32) 2.135 (54.23) 31 16 .625 (15.88) .937 (23.80) 1 1.745 (44.32) 2.135 (54.23) 32 20 .875 (22.23) 1.029 (26.14) 1 1.745 (44.32) 2.135 (54.23) 33 20 .875 (22.23) 1.250 (31.75) 2 1.745 (44.32) 2.504 (63.60) AEROSPACE

17、 STANDARD AS85049/150 SHEET 4 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) TABLE

18、 1 - DIMENSIONS (CONTINUED) DASH NUMBER D MAX E MAX F REF G REF L MAX 1 1.330 (33.78) 3.040 (77.22) 1.281 (32.54) .937 (23.80) 4.370 (111.00) 2 1.330 (33.78) 3.040 (77.22) 1.281 (32.54) 1.125 (28.58) 4.370 (111.00) 3 1.188 (30.18) 3.228 (81.99) 1.281 (32.54) 1.125 (28.58) 4.416 (112.17) 4 1.518 (38.

19、56) 3.228 (81.99) 1.281 (32.54) .937 (23.80) 4.746 (120.55) 5 1.518 (38.56) 3.228 (81.99) 1.281 (32.54) 1.125 (28.58) 4.746 (120.55) 6 1.518 (38.56) 3.228 (81.99) 1.281 (32.54) 1.312 (33.32) 4.746 (120.55) 7 1.375 (34.93) 3.415 (86.74) 1.281 (32.54) 1.312 (33.32) 4.790 (121.67) 8 1.705 (43.31) 3.415

20、 (86.74) 1.281 (32.54) .937 (23.80) 5.120 (130.05) 9 1.705 (43.31) 3.415 (86.74) 1.281 (32.54) 1.125 (28.58) 5.120 (130.05) 10 1.705 (43.31) 3.415 (86.74) 1.281 (32.54) 1.312 (33.32) 5.120 (130.05) 11 1.750 (44.45) 3.853 (97.87) 1.312 (33.32) 1.531 (38.89) 5.603 (142.32) 12 1.893 (48.08) 3.503 (88.9

21、8) 1.281 (32.54) .937 (23.80) 5.396 (137.06) 13 1.893 (48.08) 3.503 (88.98) 1.281 (32.54) 1.125 (28.58) 5.396 (137.06) 14 1.893 (48.08) 3.503 (88.98) 1.281 (32.54) 1.312 (33.32) 5.396 (137.06) 15 1.893 (48.08) 3.503 (88.98) 1.312 (33.32) 1.531 (38.89) 5.396 (137.06) 16 2.063 (52.40) 4.228 (107.39) 1

22、.406 (35.71) 1.750 (44.45) 6.291 (159.79) 17 2.080 (52.83) 3.853 (97.87) 1.281 (32.54) .937 (23.80) 5.933 (150.70) 18 2.080 (52.83) 3.853 (97.87) 1.281 (32.54) 1.125 (28.58) 5.933 (150.70) 19 2.080 (52.83) 3.853 (97.87) 1.281 (32.54) 1.312 (33.32) 5.933 (150.70) 20 2.080 (52.83) 3.853 (97.87) 1.312

23、(33.32) 1.531 (38.89) 5.933 (150.70) 21 2.080 (52.83) 3.853 (97.87) 1.406 (35.71) 1.750 (44.45) 5.933 (150.70) 22 2.063 (52.40) 4.228 (107.39) 1.406 (35.71) 1.750 (44.45) 6.291 (159.79) 23 2.268 (57.61) 4.040 (102.62) 1.281 (32.54) 1.125 (28.58) 6.308 (160.22) 24 2.268 (57.61) 4.040 (102.62) 1.281 (

24、32.54) 1.312 (33.32) 6.308 (160.22) 25 2.268 (57.61) 4.040 (102.62) 1.312 (33.32) 1.531 (38.89) 6.308 (160.22) 26 2.268 (57.61) 4.040 (102.62) 1.406 (35.71) 1.750 (44.45) 6.308 (160.22) 27 2.393 (60.78) 4.228 (107.39) 1.281 (32.54) .937 (23.80) 6.621 (168.17) 28 2.393 (60.78) 4.228 (107.39) 1.281 (3

25、2.54) 1.125 (28.58) 6.621 (168.17) 29 2.393 (60.78) 4.228 (107.39) 1.281 (32.54) 1.312 (33.32) 6.621 (168.17) 30 2.393 (60.78) 4.228 (107.39) 1.312 (33.32) 1.531 (38.89) 6.621 (168.17) 31 2.393 (60.78) 4.228 (107.39) 1.406 (35.71) 1.750 (44.45) 6.621 (168.17) 32 2.393 (60.78) 4.228 (107.39) 1.593 (4

26、0.46) 2.093 (53.16) 6.621 (168.17) 33 2.688 (68.28) 4.978 (126.44) 1.593 (40.46) 2.093 (53.16) 7.666 (194.72) AEROSPACE STANDARD AS85049/150 SHEET 5 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A

27、, (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) TABLE 1 - DIMENSIONS (CONTINUED) DASH NUMBER CONNECTOR SHELL SIZE CLAMP SIZE (REF) CABLE RANGE STYLE 1 OR 2 B DIA MAX C DIA MAX AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS95234 MIL-DTL-83

28、723 SERIES III AS50151 CRIMP MIN MAX 34 N/A 24 24 24 10 .375 (9.53) .625 (15.88) 1 1.880 (47.75) 2.267 (57.58) 35 12 .500 (12.70) .750 (19.05) 1 1.880 (47.75) 2.267 (57.58) 36 16 .625 (15.88) .937 (23.80) 1 1.880 (47.75) 2.267 (57.58) 37 20 .875 (22.23) 1.144 (29.06) 1 1.880 (47.75) 2.267 (57.58) 38

29、 20 .875 (22.23) 1.250 (31.75) 2 1.880 (47.75) 2.504 (63.60) 39 N/A 28 N/A 12 .500 (12.70) .750 (19.05) 1 2.225 (56.51) 2.504 (63.60) 40 16 .625 (15.88) .937 (23.80) 1 2.225 (56.51) 2.504 (63.60) 41 20 .875 (22.23) 1.250 (31.75) 1 2.225 (56.51) 2.504 (63.60) 42 24 1.000 (25.40) 1.375 (34.93) 1 2.225

30、 (56.51) 2.504 (63.60) 43 32 16 .625 (15.88) .937 (23.80) 1 2.391 (60.73) 2.702 (68.63) 44 20 .875 (22.23) 1.250 (31.75) 1 2.391 (60.73) 2.702 (68.63) 45 24 1.000 (25.40) 1.375 (34.93) 1 2.391 (60.73) 2.702 (68.63) 46 28 1.250 (31.75) 1.625 (41.28) 1 2.391 (60.73) 2.702 (68.63) DASH NUMBER D MAX E M

31、AX G REF H REF L MAX 34 2.580 (65.53) 4.478 (113.74) 1.281 (32.54) 1.312 (33.32) 7.058 (179.27) 35 2.580 (65.53) 4.478 (113.74) 1.312 (33.32) 1.531 (38.89) 7.058 (179.27) 36 2.580 (65.53) 4.478 (113.74) 1.406 (35.71) 1.750 (44.45) 7.058 (179.27) 37 2.580 (65.53) 4.478 (113.74) 1.593 (40.46) 2.093 (5

32、3.16) 7.058 (179.27) 38 2.688 (68.28) 4.978 (126.44) 1.593 (40.46) 2.093 (53.16) 7.666 (194.72) 39 3.018 (76.66) 4.978 (126.44) 1.312 (33.32) 1.531 (38.89) 7.996 (203.10) 40 3.018 (76.66) 4.978 (126.44) 1.406 (35.71) 1.750 (44.45) 7.996 (203.10) 41 3.018 (76.66) 4.978 (126.44) 1.593 (40.46) 2.093 (5

33、3.16) 7.996 (203.10) 42 3.018 (76.66) 4.978 (126.44) 1.625 (41.28) 2.343 (59.51) 7.996 (203.10) 43 3.360 (85.34) 5.415 (137.54) 1.406 (35.71) 1.750 (44.45) 8.775 (222.89) 44 3.360 (85.34) 5.415 (137.54) 1.593 (40.46) 2.093 (53.16) 8.775 (222.89) 45 3.360 (85.34) 5.415 (137.54) 1.625 (41.28) 2.343 (5

34、9.51) 8.775 (222.89) 46 3.360 (85.34) 5.415 (137.54) 1.900 (48.26) 2.750 (69.85) 8.775 (222.89) AEROSPACE STANDARD AS85049/150 SHEET 6 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL

35、-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. DESIGN AND CONSTRUCTION 1. CONNECTOR ACCESSORIES SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE

36、1. DIMENSIONS ARE IN INCHES AND APPLY AFTER PLATING. METRIC EQUIVALENTS IN PARENTHESES ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED ON 25.4 MM = 1 INCH. 2. INTERFACE DIMENSIONS SHALL CONFORM TO AS85049 FIGURE 4. 3. ACCESSORIES CONSIST OF A COUPLING NUT AND REPOSITIONABLE BODY. THE COUPLING N

37、UT SHALL BE CAPTIVATED TO, AND ROTATABLE ON THE REPOSITIONABLE BODY. 4. SELF-LOCKING COUPLING NUT PROVIDES A POSITIVE AUDIBLE DETENTED COUPLING. 5. DESIGN OF SEALED REPOSITIONABLE BODY SECTION SHALL FACILITATE REPOSITIONING FROM STRAIGHT TO 45 AND 90 ORIENTATIONS AND PROVIDE A POSITIVE LOCKING FEATU

38、RE WITHOUT REQUIRING DECOUPLING FROM CONNECTOR OR DISASSEMBLY OF SHIELD TERMINATION, SEALING GROMMET, OR STRAIN RELIEF SADDLE CLAMPS. 6. MATERIAL AND FINISH: SEE TABLE 2. 7. MATERIALS FOR REPOSITIONABLE BODY DETAILS WHICH ARE NOT DEFINED IN FIGURE 1 SHALL BE SUITABLE FOR THE PURPOSE INTENDED, AND IN

39、 ACCORDANCE WITH AS85049. MATERIALS SHALL BE FINISHED IN ACCORDANCE WITH TABLE 2 AND AS85049. 8. GROMMET AND O-RINGS: FLUOROSILICONE IN ACCORDANCE WITH AS85049. 9. BODY REPOSITIONING LOCK AND CLAMP ASSEMBLY SCREWS: 300 SERIES CORROSION-RESISTANT STEEL, PASSIVATED. 10. SELF-LOCKING DEVICE: CORROSION

40、RESISTANT MATERIAL TABLE 2 - MATERIAL AND FINISH FIGURE MATERIAL FINISH 1 ALUMINUM ALLOY IN ACCORDANCE WITH AS85049 N 1/, W 2/, X, Z 2/ 1/ N FINISH NOT RECOMMENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO SALT WATER CORROSION. 2/ W AND Z FINISHES NOT RECOMMENDED FOR USE IN APPLICATIONS THA

41、T MAY BE SUSCEPTIBLE TO OUT GASSING. (ALSO SEE SPECIFICATION NOTES.) 11. PART NUMBER: SEE EXAMPLE BELOW: EXAMPLE: M85049/ 150 - 25 W BASIC PART NUMBER SPECIFICATION SHEET DASH NUMBER (SEE TABLE 1) FINISH (SEE TABLE 2) AEROSPACE STANDARD AS85049/150 SHEET 7 OF 7 CONNECTOR ACCESSORIES, ELECTRICAL, BAC

42、KSHELL, REPOSITIONABLE TO STRAIGHT, 45 AND 90, ENVIRONMENTAL, CABLE SEALING, SHIELD TERMINATION, CATEGORY 1A, (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS81703 SERIES 3, MIL-DTL-26482 SERIES 2, AND AS95234 CONNECTORS) QUALIFICATION 1. SEE AS85049, CATEGORY 1A. APPLICATION NOTES 1. THESE ACCESSOR

43、IES ARE INTENDED FOR SHIPBOARD APPLICATIONS AND ARE NOT RECOMMENDED FOR AIRFRAME OR SPACE APPLICATIONS. 2. THESE ACCESSORIES ARE FOR SHIELD TERMINATION AND ENVIRONMENTAL APPLICATIONS AND ARE INTENDED TO BE POSITIONED AT STRAIGHT, 45 OR 90 ORIENTATIONS BY FIELD INSTALLATION PERSONNEL. 3. STYLE 2 APPL

44、IES WHEN THE CABLE DIAMETER EXCEEDS THE “E” DIAMETER OF THE INTERFACE DIMENSIONS DEFINED IN AS85049 FIGURE 4. SPECIFICATION NOTES NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE ANY QUESTIONS CONCERNING CADMIUMS USE. 1. REVISIO

45、N INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.