SAE AS 81824 1A-1998 SPLICE ELECTRIC PERMANENT CRIMP STYLE COPPER INSULATED ENVIRONMENT RESISTANT CLASS 1.pdf

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1、AEROSPACE STANDARD (R) SPLICE, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 C), 1 X 1 SEALANT OPENING AS81824/1Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form

2、or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/

3、www.sae.org ISSUED 1998-07REAFFIRMED 2012-01 REVISED 2013-11THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.AFEDERAL SUPPLY CLASS 5970 AS81824/1SHEET 1 OF 3REV. APROCUREMENT SPECIFICATION: AS81824SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of

4、 technicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time i

5、tmay berevised, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81824/1ARATIONALE TOTAL REVISION INCLUDES NEW DRAWINGS, TOOLS, REFERENCES, AND

6、 MINOR TECHNICAL CHANGES. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81824. FIGURE 1 - SPLICE SEALING SLEEVE AND METAL CRIMP SPLICE TABLE 1 - CONSTRUCTION DETAILS PART NUMBER WIRE RANGE I.D. 1/ A (MIN) B (MAX)

7、A B C D EMAX COLOR CODE WEIGHT LB (KG) PER 1000 PCS - MAX REF M81824/1-1 SEE TABLE 4 .085 (2.18) .025 (0.64) .053 (1.35) .045 (1.14) .080 (2.03) .075 (1.91) .510 (12.95) .490 (12.45) .245 (6.22) .225 (5.72) .015 (0.38) RED 1.10 (0.5) M81824/1-2 SEE TABLE 4 .110 (2.79) .025 (0.64) .070 (1.78) .063 (1

8、.60) .107 (2.72) .100 (2.54) .585 (14.86) .565 (14.35) .280 (7.11) .260 (6.60) .020 (0.51) BLUE 1.75 (0.8) M81824/1-3 SEE TABLE 4 .170 (4.32) .025 (0.64) .103 (2.62) .095 (2.41) .155 (3.94) .146 (3.71) .585 (14.86) .565 (14.35) .280 (7.11) .260 (6.60) .050 (1.27) YELLOW 3.15 (1.4) 1/ I.D. A IS AS RE

9、CEIVED AND B IS AFTER UNRESTRICTED RECOVERY THROUGH MELTABLE MATERIAL. AEROSPACE STANDARD AS81824/1SHEET 2 OF 3REV. A(R) SPLICE, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 C), 1 X 1 SEALANT OPENING REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFICATION AN

10、D THE LATEST ISSUE OF AS81824. CONFIGURATION: 1. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS (TO THE NEAREST .01 MM) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4 MM. 2. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE .005 (0.13 MM) FOR THREE PLACE DECIMALS AND .01 (0.25 MM) FO

11、R TWO PLACE DECIMALS. 3. WIRE STOP IS REQUIRED TO LOCATE THE CRIMP ZONE ON THE CONDUCTOR. CONTOUR MAY VARY FROM THAT SHOWN IN FIGURE 1. 4. THE “B” DIAMETER SHALL NOT INCLUDE COLOR STRIPE. MATERIALS:1. METAL CRIMP SPLICE SHALL BE COPPER PER ASTM B280, ASTM B75/B75M, ASTM B187/B187M, ASTM B1, ASTM B30

12、1/B301M, OR ASTM B152. 2. INSULATION SLEEVE SHALL BE HEAT SHRINKABLE, TRANSPARENT POLYVINYLIDENE FLUORIDE PER THE PERFORMANCE REQUIREMENTS OF AS23053/8. 3. SEALING MATERIAL SHALL BE MODIFIED THERMOPLASTIC IN ACCORDANCE AS81824. 4. FINISH SHALL BE TIN PLATED IN ACCORDANCE WITH AS81824. CRIMP TOOLS: 1

13、. CRIMP TOOLS SHALL BE AS SPECIFIED IN TABLE 2 (SEE QUALIFICATION REQUIREMENTS AND APPLICATION NOTES). TABLE 2 - CRIMP TOOLS SPLICE PART NO. BASIC CRIMP TOOL NO. DIE NO. M81824/1-1 M81824/1-2 M22520/5-01 M22520/10-01 M22520/37-01 M22520/5-103 M22520/10-104 N/A M81824/1-3 M22520/5-01 M22520/10-01 M22

14、520/37-01 M22520/5-102 M22520/10-103 N/A PART IDENTIFICATION NUMBER (PIN): 1. THE SPLICE IS IDENTIFIED AS SHOWN BELOW. THE SPLICE SUPPLIER SHALL BE IDENTIFIED BY A MANUFACTURER SYMBOL ON THE CRIMP BARREL IN ACCORDANCE WITH AIR1353 (LOCATION OPTIONAL). AS81824 /1 -1 I I I_ DASH NUMBER FOR WIRE SIZES

15、26 - 20 (SEE TABLE 3) I I_ DETAIL SPECIFICATION NUMBER FOR TIN PLATED SPLICE I_ BASIC SPECIFICATION NUMBER PERFORMANCE:1. THE SPLICE SHALL PROVIDE AN AS81824 ENVIRONMENTALLY PROTECTED PERMANENT JOINTS CONNECTING A MAXIMUM OF TWO TO TWO WIRES (NO MORE THAN TWO WIRES INSERTED IN EACH END OF THE SPLICE

16、). WHEN USING TWO WIRES REFER TO TABLES 4 AND 5 FOR CMA RANGES. QUALIFICATION: 1. FOR QUALIFICATION TESTING, ONLY SPLICE ASSEMBLIES MADE WITH INSULATED TIN PLATED COPPER CONDUCTOR WIRE IN ACCORDANCE WITH AS22759/180 (SEE TABLE 3) SHALL BE USED. AEROSPACE STANDARD AS81824/1SHEET 3 OF 3REV. A(R) SPLIC

17、E, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 C), 1 X 1 SEALANT OPENING APPLICATION NOTES: 1. NO ETCHING OR SOLVENT TREATING OF THE ASSOCIATED WIRE INSULATION IS RECOMMENDED WHEN APPLYING THE SPLICE.2. SPLICING CONDUCTORS MAY ADVERSELY AFFECT THE WIRE PERFORMANCE IN

18、CERTAIN APPLICATIONS SUCH AS HIGH SPEED DATA TRANSMISSION CABLES (FIBER CHANNEL), ETC. USERS MUST EVALUATE THE SUITABILITY OF THIS SPLICING DEVICE IN THEIR SPECIFIC APPLICATIONS PRIOR TO USE. 3. THE SPLICE IS NOT RECOMMENDED FOR APPLICATION OF CONTINUOUS OPERATING TEMPERATURE ABOVE 150 C. FOR HIGHER

19、 TEMPERATURE APPLICATION, SEE AS81824/6. 4. TABLE 3 LISTS TYPICAL WIRE RANGES FOR EACH SPLICE SIZES. FOR MULTIPLE WIRE SPLICING, DETERMINE THE PROPER CRIMP BARREL SIZE BASED ON TOTAL CONDUCTOR MIL AREA (CMA) OR CONDUCTOR AREA IN MM2OF THE COMBINE WIRES FOR EACH ENTRY SIDE (ENDS) OF THE SPLICE USING

20、TABLE 4. TABLE 3 - TYPICAL WIRE RANGES BASED ON STANDARD CONDUCTOR DIAMETERS (SEE MIL-DTL-29606) PART NUMBER SINGLE WIRE (SIZE) MULTIPLE WIRE - SIZE (QTY) ON BOTH ENDS MIN MAX MIN SAMPLE COMBINATION MAX SAMPLE COMBINATION M81824/1-1 26 20 26(2) 26(1) + 24(1) M81824/1-2 20 16 26(1) + 22(1) 22(1) + 20

21、(1) M81824/1-3 16 12 24(1) + 18(1) 22(1) + 12(1) TABLE 4 - STANDARD CONDUCTOR CMA (SEE MIL-DTL-29606) CONDUCTOR CONFIGURATION SIZE26 24 22 20 18 16 14 12 STRANDS 19 19 19 19 19 19 19 37 CMA 304 475 754 1216 1900 2426 3831 5874 (MM2) (0.15) (0.24) (0.38) (0.61) (0.95) (1.21) (1.92) (2.94) 5. TABLE 5

22、PROVIDES THE RECOMMENDED WIRE SIZE RANGES BASED ON CONDUCTOR CIRCULAR MIL AREA (CMA). TABLE 5 - RECOMMENDED WIRE SIZE RANGES BASED ON CONDUCTOR CMA PART NUMBER SINGLE WIRE 1/ MULTIPLE WIRE RANGE CMA (MM2)MULTIPLE WIRE TOTAL OD(OD1+OD2) MAX M81824/1-1 26-24-22-20 304 - 1510 (0.15 - 0.75) 0.085 (2.16)

23、 M81824/1-2 20-18-16 1058 - 2680 (0.53 - 1.34) 0.110 (2.79) M81824/1-3 16-14-12 2375 - 6755 (1.19 - 3.37) 0.170 (4.32) 1/ FOR WIRE SIZE 20 LISTED FOR BOTH -1 AND -2, THE USE OF AS81824/1-1 SPLICE IS RECOMMENDED. FOR WIRE SIZE 16 LISTED FOR BOTH -2 AND -3, THE USE OF AS81824/1-2 SPLICE IS RECOMMENDED

24、. .SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.