SAE AS 6121D-2016 FITTING ASSEMBLY TEE AXIALLY SWAGED HYDRAULIC UP TO 1500 PSI.pdf

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1、AEROSPACE STANDARDFITTING ASSEMBLY, TEE,AXIALLY SWAGED,HYDRAULIC, UP TO 1500 PSIAS6121Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, re

2、cording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2011-07REVISED2016-08THIRD ANGLE PROJECTIO

3、NCUSTODIAN: G-3/G-3BREV.DFEDERAL SUPPLY CLASS4730AS6121SHEET 1 OF 5REV.DPROCUREMENT SPECIFICATION: AS6116, SEE NOTE /4/SAE Technical StandardsBoardRulesprovidethat:“ThisreportispublishedbySAE toadvancethestateoftechnicalandengineering sciences. The use of thisreport isentirelyvoluntary, andits appli

4、cability andsuitability for any particularuse, includingany patent infringement arising therefrom,is the soleresponsibility of theuser.”SAE reviewseachtechnical reportatleasteveryfiveyearsatwhichtimeitmayberevised,reaffirmed,stabilized,orcancelled.SAEinvites yourwritten comments andsuggestions.SAE v

5、alues your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6121DRATIONALEADDED REDUCER CONFIGURATIONS 161206 AND 201610. FIGURE 1 - FITTING ASSEMBLY, TEEAEROSPACE STANDARDAS6121SHEET 2 OF 5REV.DFITTING ASSEMBLY, TEE,AXIALLY SWAGED,HYDRAULIC, U

6、P TO 1500 PSITABLE 1A - DIMENSIONS A THROUGH C1BASIC NO.AS6121 /15/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZEEND 2NOMINALTUBE SIZEEND 3AMAXA1MAXBMAXB1MAXCMAXC1MAX040404 .250 .250 .250 1.078 .925 1.078 .925 1.078 .925050505 .3125 .3125 .3125 1.333 1.185 1.333 1.185 1.333 1.185060404 .375 .250 .25

7、0 1.427 1.200 1.143 .985 1.143 .985060606 .375 .375 .375 1.427 1.200 1.427 1.200 1.427 1.200080606 .500 .375 .375 1.725 1.465 1.517 1.290 1.517 1.290080808 .500 .500 .500 1.725 1.465 1.725 1.465 1.725 1.465100808 .625 .500 .500 1.805 1.565 1.790 1.530 1.790 1.530101008 .625 .625 .500 1.805 1.565 1.8

8、05 1.565 1.790 1.530101010 .625 .625 .625 1.805 1.565 1.805 1.565 1.805 1.565121008 .750 .625 .500 2.050 1.770 1.915 1.675 1.900 1.640121010 .750 .625 .625 2.050 1.770 1.915 1.675 1.915 1.675121210 .750 .750 .625 2.050 1.770 2.050 1.770 1.915 1.675121212 .750 .750 .750 2.050 1.770 2.050 1.770 2.050

9、1.770121216 .750 .750 1.000 2.212 1.932 2.212 1.932 2.615 2.235161008 1.000 .625 .500 2.615 2.235 2.077 1.837 2.062 1.802161206 1.000 .750 .375 2.615 2.235 2.212 1.932 1.854 1.627161208 1.000 .750 .500 2.615 2.235 2.212 1.932 2.062 1.802161210 1.000 .750 .625 2.615 2.235 2.212 1.932 2.077 1.82716121

10、2 1.000 .750 .750 2.615 2.235 2.212 1.932 2.212 1.932161216 1.000 .750 1.000 2.615 2.235 2.212 1.932 2.615 2.235161612 1.000 1.000 .750 2.615 2.235 2.615 2.235 2.212 1.932161616 1.000 1.000 1.000 2.615 2.235 2.615 2.235 2.615 2.235201610 1.250 1.000 .625 3.060 2.645 2.749 2.369 2.224 1.984201616 1.2

11、50 1.000 1.000 3.060 2.645 2.749 2.369 2.749 2.369202008 1.250 1.250 .500 3.060 2.645 3.060 2.645 2.209 1.949202010 1.250 1.250 .625 3.060 2.645 3.060 2.645 2.224 1.984202012 1.250 1.250 .750 3.060 2.645 3.060 2.645 2.359 2.079202016 1.250 1.250 1.000 3.060 2.645 3.060 2.645 2.749 2.369202020 1.250

12、1.250 1.250 3.060 2.645 3.060 2.645 3.060 2.645242010 1.500 1.250 .625 3.600 3.105 3.188 2.773 2.375 2.125242024 1.500 1.250 1.500 3.600 3.105 3.188 2.773 3.600 3.105242424 1.500 1.500 1.500 3.600 3.105 3.600 3.105 3.600 3.105TABLE 1B - DIMENSIONS E THROUGH GBASIC NO.AS6121 /15/SIZE CODENOMINALTUBE

13、SIZEEND 1NOMINALTUBE SIZEEND 2NOMINALTUBE SIZEEND 3EMAXEAMAXEBMAXFMINFAMINFBMING.015040404 .250 .250 .250 .435 .435 .435 .253 .253 .253 .438050505 .3125 .3125 .3125 .503 .503 .503 .3155 .3155 .3155 .465060404 .375 .250 .250 .580 .435 .435 .378 .253 .253 .563060606 .375 .375 .375 .580 .580 .580 .378

14、.378 .378 .563080606 .500 .375 .375 .755 .580 .580 .503 .378 .378 .750080808 .500 .500 .500 .755 .755 .755 .503 .503 .503 .750100808 .625 .500 .500 .929 .755 .755 .629 .503 .503 .875101008 .625 .625 .500 .929 .929 .755 .629 .629 .503 .875101010 .625 .625 .625 .929 .929 .929 .629 .629 .629 .875121008

15、 .750 .625 .500 1.150 .929 .755 .754 .629 .503 1.063121010 .750 .625 .625 1.150 .929 .929 .754 .629 .629 1.063121210 .750 .750 .625 1.150 1.150 .929 .754 .754 .629 1.063121212 .750 .750 .750 1.150 1.150 1.150 .754 .754 .754 1.063121216 .750 .750 1.000 1.150 1.150 1.474 .754 .754 1.004 1.304161008 1.

16、000 .625 .500 1.474 .929 .755 1.004 .629 .503 1.304161206 1.000 .750 .375 1.474 1.150 .580 1.004 .754 .378 1.304161208 1.000 .750 .500 1.474 1.150 .755 1.004 .754 .503 1.304161210 1.000 .750 .625 1.474 1.150 .929 1.004 .754 .629 1.304161212 1.000 .750 .750 1.474 1.150 1.150 1.004 .754 .754 1.3041612

17、16 1.000 .750 1.000 1.474 1.150 1.474 1.004 .754 1.004 1.304161612 1.000 1.000 .750 1.474 1.474 1.150 1.004 1.004 .754 1.304161616 1.000 1.000 1.000 1.474 1.474 1.474 1.004 1.004 1.004 1.304201610 1.250 1.000 .625 1.768 1.474 .929 1.255 1.004 .629 1.618201616 1.250 1.000 1.000 1.768 1.474 1.474 1.25

18、5 1.004 1.004 1.618202008 1.250 1.250 .500 1.768 1.768 .755 1.255 1.255 .503 1.618202010 1.250 1.250 .625 1.768 1.768 .929 1.255 1.255 .629 1.618202012 1.250 1.250 .750 1.768 1.768 1.150 1.255 1.255 .754 1.618202016 1.250 1.250 1.000 1.768 1.768 1.474 1.255 1.255 1.004 1.618202020 1.250 1.250 1.250

19、1.768 1.768 1.768 1.255 1.255 1.255 1.618242010 1.500 1.250 .625 2.070 1.768 .929 1.505 1.255 .629 1.806242024 1.500 1.250 1.500 2.070 1.768 2.070 1.505 1.255 1.505 1.806242424 1.500 1.500 1.500 2.070 2.070 2.070 1.505 1.505 1.505 1.806AEROSPACE STANDARDAS6121SHEET 3 OF 5REV.DFITTING ASSEMBLY, TEE,A

20、XIALLY SWAGED,HYDRAULIC, UP TO 1500 PSITABLE 1C - DIMENSIONS J THROUGH JBBASIC NO.AS6121 /15/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZEEND 2NOMINALTUBE SIZEEND 3J /12/TUBEDEDUCTIONJA /12/TUBEDEDUCTIONJB /12/TUBEDEDUCTION040404 .250 .250 .250 .385 +.150/-.180 .385 +.150/-.180 .385 +.150/-.1800505

21、05 .3125 .3125 .3125 .510 +.150/-.180 .510 +.150/-.180 .510 +.150/-.180060404 .375 .250 .250 .455 +.150/-.195 .450 +.150/-.180 .450 +.150/-.180060606 .375 .375 .375 .455 +.150/-.195 .455 +.150/-.195 .455 +.150/-.195080606 .500 .375 .375 .550 +.150/-.210 .545 +.150/-.195 .545 +.150/-.195080808 .500 .

22、500 .500 .550 +.150/-.210 .550 +.150/-.210 .550 +.150/-.210100808 .625 .500 .500 .625 +.150/-.200 .615 +.150/-.210 .615 +.150/-.210101008 .625 .625 .500 .625 +.150/-.200 .625 +.150/-.200 .615 +.150/-.210101010 .625 .625 .625 .625 +.150/-.200 .625 +.150/-.200 .625 +.150/-.200121008 .750 .625 .500 .73

23、0 +.150/-.245 .735 +.150/-.200 .725 +.150/-.210121010 .750 .625 .625 .730 +.150/-.245 .735 +.150/-.200 .735 +.150/-.200121210 .750 .750 .625 .730 +.150/-.245 .730 +.150/-.245 .735 +.150/-.200121212 .750 .750 .750 .730 +.150/-.245 .730 +.150/-.245 .730 +.150/-.245121216 .750 .750 1.000 .892 +.150/-.2

24、45 .892 +.150/-.245 .925 +.150/-.330161008 1.000 .625 .500 .925 +.150/-.330 .897 +.150/-.200 .887 +.150/-.210161206 1.000 .750 .375 .925 +.150/-.330 .892 +.150/-.245 .882 +.150/-.195161208 1.000 .750 .500 .925 +.150/-.330 .892 +.150/-.245 .887 +.150/-.210161210 1.000 .750 .625 .925 +.150/-.330 .892

25、+.150/-.245 .897 +.150/-.200161212 1.000 .750 .750 .925 +.150/-.330 .892 +.150/-.245 .892 +.150/-.245161216 1.000 .750 1.000 .925 +.150/-.330 .892 +.150/-.245 .925 +.150/-.330161612 1.000 1.000 .750 .925 +.150/-.330 .925 +.150/-.330 .892 +.150/-.245161616 1.000 1.000 1.000 .925 +.150/-.330 .925 +.15

26、0/-.330 .925 +.150/-.330201610 1.250 1.000 .625 1.095 +.150/-.375 1.059 +.150/-.330 1.044 +.150/-.200201616 1.250 1.000 1.000 1.095 +.150/-.375 1.059 +.150/-.330 1.059 +.150/-.330202008 1.250 1.250 .500 1.095 +.150/-.375 1.095 +.150/-.375 1.034 +.150/-.210202010 1.250 1.250 .625 1.095 +.150/-.375 1.

27、095 +.150/-.375 1.044 +.150/-.200202012 1.250 1.250 .750 1.095 +.150/-.375 1.095 +.150/-.375 1.039 +.150/-.245202016 1.250 1.250 1.000 1.095 +.150/-.375 1.095 +.150/-.375 1.059 +.150/-.330202020 1.250 1.250 1.250 1.095 +.150/-.375 1.095 +.150/-.375 1.095 +.150/-.375242010 1.500 1.250 .625 1.275 +.15

28、0/-.425 1.223 +.150/-.375 1.195 +.150/-.200242024 1.500 1.250 1.500 1.275 +.150/-.425 1.223 +.150/-.375 1.275 +.150/-.425242424 1.500 1.500 1.500 1.275 +.150/-.425 1.275 +.150/-.425 1.275 +.150/-.425TABLE 1D - DIMENSIONS W THROUGH W2BBASIC NO.AS6121 /15/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZE

29、END 2NOMINALTUBE SIZEEND 3WMINWAMINWBMINW1MAXW1AMAXW1BMAXW2.002W2A.002W2B.002040404 .250 .250 .250 .185 .185 .185 .604 .604 .604 .320 .320 .320050505 .3125 .3125 .3125 .180 .180 .180 .724 .724 .724 .371 .371 .371060404 .375 .250 .250 .195 .185 .185 .883 .604 .604 .463 .320 .320060606 .375 .375 .375

30、.195 .195 .195 .883 .883 .883 .463 .463 .463080606 .500 .375 .375 .210 .195 .195 1.076 .883 .883 .595 .463 .463080808 .500 .500 .500 .210 .210 .210 1.076 1.076 1.076 .595 .595 .595100808 .625 .500 .500 .225 .210 .210 1.076 1.076 1.076 .758 .595 .595101008 .625 .625 .500 .225 .225 .210 1.076 1.076 1.

31、076 .758 .758 .595101010 .625 .625 .625 .225 .225 .225 1.076 1.076 1.076 .758 .758 .758121008 .750 .625 .500 .235 .225 .210 1.201 1.076 1.076 .903 .758 .595121010 .750 .625 .625 .235 .225 .225 1.201 1.076 1.076 .903 .758 .758121210 .750 .750 .625 .235 .235 .225 1.201 1.201 1.076 .903 .903 .758121212

32、 .750 .750 .750 .235 .235 .235 1.201 1.201 1.201 .903 .903 .903121216 .750 .750 1.000 .235 .235 .260 1.201 1.201 1.566 .903 .903 1.196161008 1.000 .625 .500 .260 .225 .210 1.566 1.076 1.076 1.196 .758 .595161206 1.000 .750 .375 .260 .235 .195 1.566 1.201 .883 1.196 .903 .463161208 1.000 .750 .500 .2

33、60 .235 .210 1.566 1.201 1.076 1.196 .903 .595161210 1.000 .750 .625 .260 .235 .225 1.566 1.201 1.076 1.196 .903 .758161212 1.000 .750 .750 .260 .235 .235 1.566 1.201 1.201 1.196 .903 .903161216 1.000 .750 1.000 .260 .235 .260 1.566 1.201 1.566 1.196 .903 1.196161612 1.000 1.000 .750 .260 .260 .235

34、1.566 1.566 1.201 1.196 1.196 .903161616 1.000 1.000 1.000 .260 .260 .260 1.566 1.566 1.566 1.196 1.196 1.196201610 1.250 1.000 .625 .285 .260 .225 1.829 1.566 1.076 1.460 1.196 .758201616 1.250 1.000 1.000 .285 .260 .260 1.829 1.566 1.566 1.460 1.196 1.196202008 1.250 1.250 .500 .285 .285 .210 1.82

35、9 1.829 1.076 1.460 1.460 .595202010 1.250 1.250 .625 .285 .285 .225 1.829 1.829 1.076 1.460 1.460 .758202012 1.250 1.250 .750 .285 .285 .235 1.829 1.829 1.201 1.460 1.460 .903202016 1.250 1.250 1.000 .285 .285 .260 1.829 1.829 1.566 1.460 1.460 1.196202020 1.250 1.250 1.250 .285 .285 .285 1.829 1.8

36、29 1.829 1.460 1.460 1.460242010 1.500 1.250 .625 .310 .285 .225 2.178 1.829 1.076 1.704 1.460 .758242024 1.500 1.250 1.500 .310 .285 .310 2.178 1.829 2.178 1.704 1.460 1.704242424 1.500 1.500 1.500 .310 .310 .310 2.178 2.178 2.178 1.704 1.704 1.704AEROSPACE STANDARDAS6121SHEET 4 OF 5REV.DFITTING AS

37、SEMBLY, TEE,AXIALLY SWAGED,HYDRAULIC, UP TO 1500 PSITABLE 1E - DIMENSIONS W3 THROUGH W4B AND WEIGHTS BASIC NO.AS6121 /15/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZEEND 2NOMINALTUBE SIZEEND 3W3MAXW3AMAXW3BMAXW4MAXW4AMAXW4BMAXWEIGHTAPPROXLB/EA040404 .250 .250 .250 .020 .020 .020 .020 .020 .020 .016

38、050505 .3125 .3125 .3125 .020 .020 .020 .020 .020 .020 .030060404 .375 .250 .250 .020 .020 .020 .020 .020 .020 .037060606 .375 .375 .375 .020 .020 .020 .020 .020 .020 .040080606 .500 .375 .375 .020 .020 .020 .020 .020 .020 .063080808 .500 .500 .500 .020 .020 .020 .020 .020 .020 .072100808 .625 .500

39、.500 .020 .020 .020 .020 .020 .020 .105101008 .625 .625 .500 .020 .020 .020 .020 .020 .020 .110101010 .625 .625 .625 .020 .020 .020 .020 .020 .020 .152121008 .750 .625 .500 .025 .020 .020 .025 .020 .020 .171121010 .750 .625 .625 .025 .020 .020 .025 .020 .020 .234121210 .750 .750 .625 .025 .025 .020

40、.025 .025 .020 .256121212 .750 .750 .750 .025 .025 .025 .025 .025 .025 .277121216 .750 .750 1.000 .025 .025 .035 .025 .025 .035 .409161212 1.000 .750 .750 .035 .025 .025 .035 .025 .025 .393161008 1.000 .625 .500 .035 .020 .020 .035 .020 .020 .294161206 1.000 .750 .375 .035 .025 .020 .035 .025 .020 .

41、310161208 1.000 .750 .500 .035 .025 .020 .035 .025 .020 .314161210 1.000 .750 .625 .035 .025 .020 .035 .025 .020 .319161216 1.000 .750 1.000 .035 .025 .035 .035 .025 .035 .437161612 1.000 1.000 .750 .035 .035 .025 .035 .035 .025 .441161616 1.000 1.000 1.000 .035 .035 .035 .035 .035 .035 .487201610 1

42、.250 1.000 .625 .035 .035 .020 .035 .035 .020 .545201616 1.250 1.000 1.000 .035 .035 .035 .035 .035 .035 .598202008 1.250 1.250 .500 .035 .035 .020 .035 .035 .020 .577202010 1.250 1.250 .625 .035 .035 .020 .035 .035 .020 .588202012 1.250 1.250 .750 .035 .035 .025 .035 .035 .025 .608202016 1.250 1.25

43、0 1.000 .035 .035 .035 .035 .035 .035 .653202020 1.250 1.250 1.250 .035 .035 .035 .035 .035 .035 .636242010 1.500 1.250 .625 .035 .035 .020 .035 .035 .020 .770242024 1.500 1.250 1.500 .035 .035 .035 .035 .035 .035 .940242424 1.500 1.500 1.500 .035 .035 .035 .035 .035 .035 1.100NOTES/1/ MATERIALS:COD

44、E LETTER “D“BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8 OR AMS4117.RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9.2. FINISH:BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3.RINGS - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187,

45、14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED./3/ COATINGS/LUBRICANTS:BODYa. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END.ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE

46、SYSTEM FLUID.b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED.c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE

47、 ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND.AEROSPACE STANDARDAS6121SHEET 5 OF 5REV.DFITTING ASSEMBLY, TEE,AXIALLY SWAGED,HYDRAULIC, UP TO 1500 PSI/4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACT

48、URED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE.5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTU

49、RER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION./6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON EITHER RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING OD SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE.7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124.8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THEMAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra.9. BREAK ALL EDGES .003 TO .010 INCHES, UNLESS OT