SAE AS 5768 1D-2016 TOOL STRIPPER MANUALLY ACTUATED ELECTRICAL INSULATION ROUND WIRE SIZE 10 TO 30.pdf

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1、AEROSPACE STANDARDTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30AS5768/1Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechani

2、cal, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2008-08REVISED2016-08

3、THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C2REV. DFEDERAL SUPPLY CLASS5120AS5768/1SHEET 1 OF 8REV.DPROCUREMENT SPECIFICATION: AS5768SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely vo

4、luntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your w

5、ritten comments and suggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5768/1DRATIONALETHE LATEST REVISION HAS INCORRECT DIMENSIONAL DATA FOR THE 26 GAUGE WIRE ON THE 1-13T. DIAMETER A SHOWS 0.021 AND SHOULD BE .019. D

6、IAMETER B & C SHOWS 0.033 AND SHOULD BE 0.035. TESTING WAS DONE IN HOUSE AND WITH THE AIR FORCE (AFRL WPAFB, DAYTON) WITH THE NEW DIMENSIONS AND THEY CONCURRED. THE OTHER SUPPLIER, ASTRO TOOL, IS AWARE OF AND AGREES WITH THE CHANGENOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED H

7、EREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS5768.FIGURE 1 - STRIPPER TOOL ASSEMBLY WITH BLADES AND PADS ATTACHEDNOTE: LOCATION OF TOOL PART NUMBER AND APPLICABLE WIRE SPECIFICATIONS LISTING IS OPTIONAL (SEE TABLE 1).FIGURE 2 - BLADE ASSEMBLYAEROSPACE STANDARD AS5768/1SHEET 2 OF 8R

8、EV.DTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30FIGURE 3 - BLADE DIES (SEE TABLE 2 AND AS5768)FIGURE 4 - UPPER BLADE DIMENSIONSNOTE: BLADE PART NUMBER TO BE MARKED ABOVE THE WIRE CAVITIES (SEE TABLE 2).AEROSPACE STANDARD AS5768/1SHEET 3 OF 8REV.DTOOL, STRIPPER, M

9、ANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30FIGURE 4A - LOWER BLADE ASSEMBLY DIMENSIONS (SEE TABLE 2)NOTE: CAVITY WIRE SIZE SHALL BE MARKED UNDER EACH CAVITY (SEE TABLE 2).(UPPER BLADE MUST BE .004 +.005 -.000 INCH THINNER THAN LOWER BLADE FINAL THICKNESS).AEROSPACE STANDARD AS57

10、68/1SHEET 4 OF 8REV.DTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30TABLE 1 - TOOL ASSEMBLY WITH BLADES AND PADS ATTACHED (SEE FIGURES 2 THRU 4)TOOLPARTNUMBERAS5768/1-TBLADEPARTNUMBERAS5768/1-B WIRE TYPE 1/WIRE SIZECAVITIES1 1 AS50861/1, /2, /4-/7, AS22759/2 10-142

11、2 AS50861/1, /2, /4-/7 16-223 3 AS22759/5, /6 16-224 4 AS22759/7, /8 16-225 5AS22759/9-/12, /16, /17, /20-/23, /28-/35, /40-/54,AS81044/11-/13,AS85485/9-/12,MIL-DTL-81381/3, /4,10-146 6 AS22759/9-/12, /13-/15, /20-/23, /28-/31 16-267 7AS22759/9-/12, /13-/15, /20-/23, /28-/35, /41-/43,AS81044/7-/14,

12、/21, /22,MIL-DTL-81381/3, /4, /7-/14, /21, /22 26-308 8 AS22759/11, /12, /16, /17,MIL-DTL-81381/11-/14, /22 16-269 9 AS22759/16, /17, /32-/35, /40-/54 16-2610 10 AS22759/18, /19,MIL-DTL-81381/1, /2, /5-/10, /21 16-2611 11 AS22759/18, /19,MIL-DTL-81381/11-/14, /22 10-1412 12 AS22759/80-/82, /91, /92,

13、 /180-/182, /191, /192 10-1413 13 AS22759/80-/82, /91, /92, /180-/182, /191, /192 16-2614 14 AS22759/86-/90, /186-/190 10-1415 15 AS22759/86-/90, /189-/190 16-2616 16 AS81044/5-/7 10-1417 17 AS81044/5-/7 16-2618 18 AS81044/8-/10 10-1419 19 AS81044/8-10 16-2620 20AS81044/11-/13AS85485/9-/12MIL-DTL-81

14、381/3, /416-2621 21 MIL-DTL-81381/1, /2, /5-/10, /17-/21 10-1422 22 MIL-DTL-81381/17-/20 16-2623 23 AS85485/5-/8 10-1424 24 AS85485/5-/8 16-261/ 1/ AS22759/1-/4 10-141/ 1/ AS22759/1-/4 16-221/ CONTACT AS5768 QUALIFIED SUPPLIERS FOR AS22759/1-/4 STRIPPING METHODS.AEROSPACE STANDARD AS5768/1SHEET 5 OF

15、 8REV.DTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30TABLE 2 - BLADE DIE DIMENSIONS FOR APPLICABLE TOOL ASSEMBLY (SEE FIGURE 3)BLADE PARTNUMBERAS5768/1-BTOOL PARTNUMBERAS5768/1-TDIAA.001DIAB.002DIAC.002 WIRE TYPEWIRE SIZECAVITY1/1 1.128 .182 .182AS50861/1, /2, /4-/

16、7, AS22759/210.100 .136 .136 12.076 .118 .118 142 2.064 .098 .098AS50861/1, /2, /4-/716.055 .088 .088 18.044 .077 .077 20.036 .068 .068 223 3.063 .110 .110AS22759/5, /616.058 .100 .100 18.047 .090 .090 20.039 .080 .080 224 4.063 .102 .102AS22759/7, /816.058 .092 .092 18.047 .082 .082 20.039 .073 .07

17、3 225 5.112 .143 .143 AS22759/9-/12, /16, /17, /20-/23,/28-/35, /40-/54, AS81044/11-/13,AS85485/9-/12, MIL-DTL-81381/3, /4,10.089 .117 .117 12.073 .100 .100 146 6.061 .081 .081AS22759/9-/12, /13-/15, /20-/23, /28-/3116.052 .070 .070 18.042 .0595 .0595 20.034 .052 .052 22.028 .043 .043 24.023 .039 .0

18、39 267 7.023 .039 .039 AS22759/9-/12, /13-/15, /20-/23, /28-/31,/34, /35, /41-/43, AS81044/7-/14,/21, /22,MIL-DTL-81381/3, /4, /7-/14, /21,/2226.019 .035 .035 28.016 .032 .032308 8.057 .073 .073AS22759/11, /12, /16, /17,MIL-DTL-81381/11-/14, /2216.051 .067 .067 18.041 .057 .057 20.033 .049 .049 22.0

19、27 .043 .043 24.022 .038 .038 269 9.057 .083 .083AS22759/16, /17, /32-/35, /40-/5416.050 .074 .074 18.040 .063 .063 20.032 .055 .055 22.026 .048 .048 24.021 .043 .043 2610 10.057 .069 .069AS22759/18, /19,MIL-DTL-81381/1, /2, /5-/10, /2116.051 .063 .063 18.041 .053 .053 20.033 .045 .045 22.027 .039 .

20、039 24.022 .034 .034 2611 11.112 .128 .128 AS22759/18, /19,MIL-DTL-81381/11-/14, /2210.089 .105 .105 12.069 .085 .085 1412 12.110 .126 .126AS22759/80-/82, /91, /92, /180-/182, /191, /19210.0866 .104 .104 12.0689 .083 .08314AEROSPACE STANDARD AS5768/1SHEET 6 OF 8REV.DTOOL, STRIPPER, MANUALLY ACTUATED

21、,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30TABLE 2 - BLADE DIE DIMENSIONS FOR APPLICABLE TOOL ASSEMBLY (SEE FIGURE 3) (CONTINUED)BLADE PARTNUMBERAS5768/1-BTOOLPART NUMBERAS5768/1-TDIAA.001DIAB.002DIAC.002 WIRE TYPEWIRE SIZECAVITY1/13 13.055 .070 .070AS22759/80-/82, /91, /92, /180-/182, /191, /1

22、92 16.0492 .061 .061 18.0394 .051 .051 20.031 .043 .043 22.025 .038 .038 24.019 .035 .035 2614 14.110 .130 .130AS22759/86-/90, /186-/19010.0866 .108 .108 12.0689 .086 .086 1415 15.055 .074 .074AS22759/86-/90, /186-/19016.0492 .0669 .0669 18.0394 .057 .057 20.0312 .048 .048 22.0256 .042 .042 24.0204

23、.038 .038 2616 16.116 .154 .154AS81044/5-/710.0937 .136 .136 12.0760 .113 .113 1417 17.062 .096 .096AS81044/5-/716.0520 .086 .086 18.0420 .073 .073 20.035 .0635 .0635 22.0292 .0595 .0595 24.022 .052 .052 2618 18.119 .144 .144AS81044/8-/1010.0960 .125 .125 12.0760 .104 .104 1419 19.061 .089 .089AS810

24、44/8-/1016.052 .0785 .0785 18.042 .067 .067 20.034 .0595 .0595 22.028 .055 .055 24.023 .0465 .0465 2620 20.058 .083 .083AS81044/11-/13AS85485/9-/1216.052 .074 .074 18.042 .063 .063 20.034 .055 .055 22.028 .048 .048 24.023 .043 .043 2621 21.112 .124 .124MIL-DTL-81381/1, /2, /5-/10, /17-/2110.0890 .10

25、1 .101 12.0690 .081 .081 1422 22.0560 .067 .067MIL-DTL-81381/17-/2016.0497 .0607 .0607 18.0399 .0509 .0509 20.0316 .0426 .0426 22.0252 .0362 .0362 24.0204 .0314 .0314 2623 23.114 .156 .156AS85485/5-/810.0900 .132 .132 12.0720 .105 .105 142424.056 .090 .090AS85485/5-/816.051 .082 .082 18.040 .072 .07

26、2 20.048 .064 .064 22 (1) 2/.032 .064 .064 22 (2) 2/.026 .055 .055 241/ DEPICTS THE NUMBER OF WIRE CAVITIES FOR EACH BLADE PART NUMBER (I.E., AS5768/1-B1 STRIPS 3 WIRE SIZES 10, 12, 14) AND DEPICTS DIE DIMENSIONS PER CAVITY FOR 10, 12, 14.2/ IF ONLY THE OUTER INSULATION STRIPS OFF IN THE “STEP (1)“

27、B24 BLADE CAVITY FOR THE SIZE 22 CABLE, A SECOND STRIP USING THE B24 “STEP (2)“ BLADE CAVITY IS REQUIRED. BLADE CAVITIES SHALL BE MARKED ACCORDINGLY.AEROSPACE STANDARD AS5768/1SHEET 7 OF 8REV.DTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 30REQUIREMENTS: THE COMPLETE

28、 REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS5768.1. DESIGN THE TOOL SHALL BE DESIGNED IN ACCORDANCE WITH FIGURES 1 THROUGH 4 AND TABLES 1 AND 2.2. MATERIALS: TOOL FRAME: UNSPECIFIED (SHALL BE CAPABLE OF MEETING THE PERFORMANCE TES

29、TS OF AS5768).BLADES: C1050 STEEL HARDNESS RC 54-58 OR EQUIVALENT3. TOOL DESIGN CHARACTERISTICS EXAMINATION: EXAMINE FOR TOOL DESIGN CHARACTERISTICS IN ACCORDANCE WITH THE MANUALLY OPERATED MECHANICAL WIRE STRIPPER FOR ROUND WIRES USING SPLIT BLADES.4. TOOL ASSEMBLY INSTRUCTION EXAMINATION: REQUIRED

30、 FOR FRAME-BLADE COMBINATIONS5. VISUAL EXAMINATION: EXAMINE TOOL IN ACCORDANCE WITH VISUAL EXAMINATION AND THE MANUALLY ACTUATED WIRESTRIPPER FOR ROUND WIRE USING SPLIT BLADE REQUIREMENTS. BLADE DIMENSIONS SHALL BE MEASURE IN THE BLADE UNASSEMBLED CONDITION AS SHOWN IN FIGURE 4. BLADE DESIGN IS OPTI

31、ONAL WITHIN THE DIMENSIONAL ENVELOPE SPECIFIED IN FIGURE 4. ALL EDGES SHALL BE BROKEN. DIMENSIONS ARE IN INCHES. UNLESS OTHERWISE STATED TOLERANCESARE .XX .01, .XXX .002, .XXXX .0010, AND ANGLES 1/2 DEGREE.6. TOOL ASSEMBLY WEIGHT: 1.0 POUNDS (MAX)7. MARKING EXAMINATION: IDENTIFICATION SHALL BE LABEL

32、ED OR PERMANENTLY MARKED ON THE TOOL AND BLADES. MARKING LOCATION SHALL BE EASILY VISIBLE AND AS SPECIFIED IN THE FIGURES.8. TOOL INSULATION STRIP PERFORMANCE: REQUIRED9. TOOL OPERATIONAL CHARACTERISTICS: THE TOOL SHALL ADVANCE THE BLADES AND WIRE HOLDER WITH ONLY HAND GRIP POWER TO PERFORM THE STRI

33、P CYCLE. ONCE STRIPPING ACTION HAS BEGUN, THE TOOL SHALL OPERATE IN SUCH A MANNER, THAT IT INSURES THE PROPER PRESSURE IS CONTINUALLY APPLIED REGARDLESS OF THE POSITION OF THE HANDLES AND WITHOUT RELEASE TO THE BLADES OR WIRE HOLDER. THE STATIONARY GRIPPING PADS SHALL LIE IN A PLANE APPROXIMATELY PA

34、RALLEL TO THE CENTERS OF THE STRIPPING CAVITIES SO THAT THE WIRE TO BE STRIPPED WILL PROPERLY ALIGN WITH THE APPLICABLE GROOVE. ONCE THE STRIP IS COMPLETE, THE TOOL SHALL REMAIN IN THE OPEN POSITION WITH SLIGHT HAND PRESSURE TO PERMIT RELEASE OF THE WIRE FROM THE STRIPPER. THE TOOL SHALL THEN RETURN

35、 AUTOMATICALLY TO THE ORIGINAL CLOSED POSITION.10. INSULATION STRIP COMPRESSION FORCE: 35 POUNDS (MAX) FOR M22759/34-20 WIRE SIZE WITH APPROPRIATE BLADE11. SHOCK CHARACTERISTICS: REQUIRED12. HUMIDITY CHARACTERISTICS: REQUIRED, INSULATION COMPRESSION FORCE REQUIRED ON AS22759/34-20 WIRE SIZE13. LIFE

36、CHARACTERISTICS: REQUIRED (STRIP CYCLES SHALL BE 5000)14. CORROSION CHARACTERISTICS: PERFORM TEST WITH ALL PARTS ATTACHED. 15. WORKMANSHIP: REQUIRED16. PART NUMBER BREAKDOWNAS5768/1- T1I IBASIC SPECIFICATION NUMBER -| ITOOL-BLADE-PAD COMBINATION -IAS5768/1- B1I IBASIC SPECIFICATION NUMBER -I ITOOL B

37、LADE SET-IAEROSPACE STANDARD AS5768/1SHEET 8 OF 8REV.DTOOL, STRIPPER, MANUALLY ACTUATED,ELECTRICAL INSULATION, ROUND WIRE,SIZE 10 TO 3017. QUALIFICATION SAMPLE:ONE TOOL AND ONE BLADE SHALL BE “TOOL INSULATION PERFORMANCE” TESTED IN ACCORDANCE WITH AS5768 FOR EACH “WIRE TYPE” GROUP LISTED IN TABLE 2.

38、 THE LARGEST WIRE SIZE CAVITY AND THE SMALLEST WIRE SIZE CAVITY SHALL BE TESTED. THE “INSULATION STRIP COMPRESSION FORCE” SHALL BE TESTED ONLY ON AS22759/34 SIZE 20 WIRE. TWO TOOLS (WITH DIFFERENT BLADE IN EACH TOOL) SHALL BE EXAMINED FOR EACH OF THE REMAINING TESTS IN AS5768 TABLE 1 AND 2. TWO DIFF

39、ERENT ADDITIONAL TOOLS SHALL BE USED FOR EACH TEST. IF THE SPECIFIED WIRE INCLUDES BOTH AN EXTRUDED AND A TAPE TYPE CONSTRUCTION, ONE TOOL SHALL BE USED FOR THE EXTRUDED TYPE AND A SEPARATE TOOL SHALL BE USED FOR THE TAPE TYPE. THE LARGEST DIAMETER WIRE SIZE INDICATED ON THE BLADE SHALL BE TESTED.DU

40、E TO LIMITED OR LACK OF AVAILABILITY OF CERTAIN WIRE TYPES, THE QUALIFYING ACTIVITY MAY QUALIFY BLADES BY SIMILARITY. BLADES SIZES SHALL BE QUALIFIED BY DIMENSIONS AND USE OF COMMON METAL (SAME HARDNESS AND FINISH) USED IN A FULLY TESTED OR QUALIFIED BLADES FOR SIMILAR WIRE GAGE, INSULATION CONSTRUC

41、TION, AND MATERIALS.18. DEPLETION OF STOCK:QUALIFIED SUPPLIERS HAVE ONE YEAR FROM THE DATE OF AS5768/1C TO DELETE STOCK APPROVED TO AS5768/1B.19. APPLICATION INFORMATION: THE STRIPPING TOOLS SPECIFIED HEREIN ARE DESIGNED TO STRIP ONLY THE WIRE TYPES SPECIFIED IN TABLE 2. USING THESE TOOLS ON SIMILAR

42、 WIRE SIZES WITH DIFFERENT INSULATION TYPES MAY NOT PROVIDE THE SAME PERFORMANCE CHARACTERISTICS AS SPECIFIED IN AS5768.20. SPECIFICATION NOTE:REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL

43、 CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.