SAE AS 4503D-2015 HOSE ASSEMBLY CONVOLUTED POLYTETRAFLUOROETHYLENE METALLIC REINFORCED CONDUCTIVE FLARED 45 TO 90 .pdf

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1、 AEROSPACE STANDARD HOSE ASSEMBLY, CONVOLUTED, POLYTETRAFLUOROETHYLENE, METALLIC REINFORCEDCONDUCTIVE, FLARED, 45 TO 90 AS4503Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,

2、 electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSU

3、ED 1991-12REAFFIRMED2004-06REVISED 2015-04THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.D FEDERAL SUPPLY CLASS AS4503 SHEET 1 OF 5 REV. D PROCUREMENT SPECIFICATION: AS620 /2/SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineeri

4、ng sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed

5、, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS4503D RATIONALE CORRECTED NOTE NUMBERS AND CLARIFIED COVER CODES SHOWN IN TABLE 3. UPDATED NOTE 2 TO CUR

6、RENT STANDARD QPL WORDING. FIGURE 1 - HOSE ASSEMBLY FIGURE 2 - SPIRAL AND POLYESTER ABRASION COVER /6/, /7/ AEROSPACE STANDARD AS4503 SHEET 2 OF 5 REV. D HOSE ASSEMBLY, CONVOLUTED, POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED CONDUCTIVE, FLARED, 45 TO 90 FIGURE 3 - FITTING ANGULAR ORIENTATION /15/ T

7、ABLE 1 - ASSEMBLY DIMENSIONS HOSE ASSEMBLY AS4503 SIZE CODE HOSE ASSEMBLY SIZE REF THREAD T PER AS8879 REF A1MAXA2MAXC /8/ MIN D1MIN D1MAX D2MIN D2MAX E /9/ MAX WITHOUT SLEEVINGF HEX REF E .250 .4375-20UNJF-3B 1.62 1.36 .132 .312 .382 .607 .677 .55 .56 G .375 .5625-18UNJF-3B 1.86 1.56 .256 .436 .506

8、 .855 .925 .68 .69 H .500 .7500-16UNJF-3B 2.18 1.85 .345 .537 .607 1.072 1.142 .86 .88 J .625 .8750-14UNJF-3B 2.42 2.19 .430 .608 .678 1.246 1.316 .95 1.00 K .750 1.0625-12UNJ-3B 2.77 2.67 .635 .644 .714 1.370 1.440 1.28 1.25 M 1.000 1.3125-12UNJ-3B 3.05 2.87 .835 .755 .825 1.673 1.743 1.47 1.50 N 1

9、.250 1.6250-12UNJ-3B 3.68 3.39 1.085 .894 .964 2.015 2.085 1.70 1.81 P 1.500 1.8750-12UNJ-3B 3.95 3.65 1.310 1.016 1.086 2.335 2.405 2.00 2.12 R 2.000 2.5000-12UNJ-3B 5.38 4.96 1.780 1.300 1.370 3.040 3.110 2.56 2.75 TABLE 2 - ASSEMBLY LENGTH TOLERANCE +.250/-.125 IN FOR LENGTHS UNDER 18 IN +.500/-.

10、250 IN FOR LENGTHS FROM 18 TO 36 IN EXL. +1.000/-.500 IN FOR LENGTHS FROM 36 TO 50 IN EXL. +2%/-1% FOR LENGTHS 50 IN AND OVER +/- 3 ANGULAR ROTATIONAEROSPACE STANDARD AS4503 SHEET 3 OF 5 REV. D HOSE ASSEMBLY, CONVOLUTED, POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED CONDUCTIVE, FLARED, 45 TO 90 TABLE

11、 3 - HOSE OR COVER OUTSIDE DIAMETER HOSE SIZE COVER CODE HOSE OR TYPE OF PROTECTIVE COVER .250 .375 .500 .625 .750 1.00 1.25 1.50 2.00 UPPER TEMP. LIMIT F HOSE ONLY PER AS620 .413/.477 .523/.587 .723/.787 .818/.882 1.028/1.092 1.266/1.330 1.494/1.558 1.758/1.822 2.293/2.357 B SPIRAL ABRASION /6/ .50

12、5 .615 .825 .935 1.140 1.358 1.630 1.890 2.395 275 H INTEGRAL FIRESLEEVE /10/ .710/.760 .798/.862 .978/1.055 1.100/1.202 1.300/1.392 1.478/1.610 1.718/1.840 1.968/2.120 2.480/2.564 400 N FIRESLEEVE SIL/FG (AS1072) /10/ /11/ /12/ .900 1.030 1.150 1.380 1.590 1.800 2.060 2.320 2.740 400 K INTEGRAL ABR

13、ASION /7/ (BRAIDED) POLYESTER .468/.532 .598/.662 .808/.872 .888/.952 1.103/1.167 1.313/1.405 1.568/1.632 1.838/1.902 2.370/2.452 300 J INTEGRAL FIRESLEEVE /13/ .653/.717 .763/.827 .963/1.027 1.058/1.122 1.268/1.332 1.498/1.562 2.480/2.564 400 TABLE 4 - HOSE ASSEMBLIES PHYSICAL CHARACTERISTICS HOSE

14、SIZE REF OPERATING PRESSURE MAX PSI PROOF PRESSURE MIN PSI BURST PRESSURES ROOM TEMP MIN PSI BURST PRESSURES HIGH TEMP MIN PSI BEND RADIUS AT INSIDE OF BEND INCHES (HOSE ONLY) E 1000 2000 4000 2800 1.25 G 1000 2000 4000 2800 2.25 H 1000 2000 4000 2800 2.88 J 1000 1800 3600 2500 3.00 K 1000 1800 3600

15、 2500 3.75 M 1000 1800 3600 2500 5.00 N 1000 1800 3600 2500 6.25 P 750 1500 3000 2100 7.50 R 250 500 1000 700 10.00 TABLE 5 - WEIGHTS (NOM) HOSE SIZE REF HOSE ONLY LB/IN HOSE WITH SPIRAL ABRASION COVER CODE B LB/IN HOSE WITH INTEGRAL FIRESLEEVECOVER CODE H & J LB/IN HOSE WITH TUBULAR FIRESLEEVECOVER

16、 CODE N LB/IN HOSE WITH POLYESTERABRASION COVER CODE K LB/IN 45 END FITTING LB EACH 90 END FITTING LB EACH E .010 .011 .018 .009 .06 .06 G .010 .014 .028 .021 .012 .10 .12 H .022 .020 .032 .030 .018 .18 .19 J .020 .025 .042 .035 .022 .28 .30 K .027 .032 .050 .044 .028 .40 .42 M .040 .039 .055 .057 .

17、038 .60 .66 N .055 .060 .070 .077 .045 .96 1.00 P .060 .071 .082 .107 .058 1.33 1.41 R .090 .105 .129 .142 .100 2.40 2.46 AEROSPACE STANDARD AS4503 SHEET 4 OF 5 REV. D HOSE ASSEMBLY, CONVOLUTED, POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED CONDUCTIVE, FLARED, 45 TO 90 TABLE 6 - SLEEVE LENGTH REF HOS

18、E SIZE LENGTH (IN) E/G 2.00 .25 H/J 2.50 .25 K/M 3.00 .25 N/P 3.50 .25 R 4.00 .25 TABLE 7 - MINIMUM INSPECTION BALL SIZE FOR VERIFYING HOSE ASSEMBLY ID /8/ HOSE SIZE REF ELBOW END FITTING DIA IN E .112 G .218 H .293 J .366 K .540 M .710 N .922 P 1.114R 1.513NOTES: 1. MATERIALS: HOSE AND FITTINGS PER

19、 AS620, TYPE II, CLASS 1 OR 2, AS SPECIFIED BY PART NUMBER. CODE B, SPIRAL ABRASION COVER, BLACK NYLON COIL PER AS1294 CODE H AND J, INTEGRAL FIRESLEEVE, RED OR BROWN SILICONE CODE N, TUBULAR FIRESLEEVE, FIBERGLASS SILICONE PER AS1072 CODE K, INTEGRAL ABRASION SLEEVE, BRAIDED POLYESTER /2/ PROCUREME

20、NT SPECIFICATION: AS620 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI QPL AS62

21、0 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. 3. MARKING SHALL BE PER AS620 ON A STAINLESS STEEL BAND NOT OVER 1.0 INCH WIDE OR ON THE END FITTING COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 INCH HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELAT

22、IVE MOTION AND CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. 4. CONSTRUCTION AND PERFORMANCE PER AS620. FITTINGS SHALL BE PERMANENTLY ATTACHED TO HOSE. /5/ LENGTH “L” IS A THREE DIGIT NUMBER OF WHICH THE FIRST TWO DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AN

23、D THE THIRD DIGIT IN FRACTION OF AN INCH IN EIGHTHS. LENGTH “L” IS MEASURED FROM “END” TO “END.” SEE TABLE 2 FOR LENGTH TOLERANCES. /6/ SPIRAL ABRASION COVER WHEN ASSEMBLED IN THE STRAIGHT CONDITION ON THE HOSE SHALL HAVE AN AVERAGE GAP BETWEEN SPIRALS NOT EXCEEDING .05 INCH. DISPLACEMENT OF THE SPI

24、RAL COVER, CAUSING A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE SPIRALS CAN BE REPOSITIONED TO MEET THE GAP REQUIREMENT. ENDS OF THE SPIRAL COVER SHALL BE TERMINATED WITH A LENGTH OF AMS-DTL-23053/5 BLACK POLYOLEFIN TUBING PER TABLE 6 AND FIGURE 2. AEROSPACE STANDARD AS4503 SHEET 5 OF 5 RE

25、V. D HOSE ASSEMBLY, CONVOLUTED, POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED CONDUCTIVE, FLARED, 45 TO 90 /7/ BRAIDED POLYESTER ABRASION COVER SHALL FORM AN INTEGRAL, PERMANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMUM OF .625 INCH FROM THE END OF THE END FITTING COLLAR. ENDS OF POLYESTER ABRAS

26、ION COVER MAY BE TERMINATED WITH A LENGTH OF AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR, PER TABLE 6 AND FIGURE 2. /8/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 7 THROUGH THE HOSE ASSEMBLY. /9/ DISTANCE ACROSS CORNERS OF COUP

27、LING NUT, NIPPLE HEX OR SOCKET HEX MAY EXCEED THIS DIMENSION. /10/ ADD “AS1055 TYPE IIb CLASS B-S/P” OR “AS150 TYPE IIIbB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE-PROOF” (15 MIN), WITH AS1055 OR AS150. /11/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER,

28、 OR EQUIVALENT, PRIOR TO INSTALLATION TO PREVENT WICKING OF FLUID. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE. /12/

29、THE TABLE 3 SLEEVE DIAMETERS ARE THE AS1072 MAXIMUM FOR THE LARGEST SIZE FIRESLEEVE AS QUALIFIED BY THE VARIOUS HOSE ASSEMBLY MANUFACTURERS. THE SLEEVE MAY STRETCH OVER A FITTING, OR WRINKLE OVER THE HOSE DUE TO SLEEVE LENGTH TO ALLOW HOSE BENDING. THE SLEEVE MAY BE COMPRESSED OVER THE HOSE FOR MEAS

30、UREMENT OR CLAMPING. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /13/ ADD “AS1055 TYPE IIa CLASS A-S/P” OR “AS150 TYPE IIIaA” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 MIN), WITH AS1055 OR AS150. 14. STANDARD COUPLING NUTS SHA

31、LL BE IN ACCORDANCE WITH AN818 OR AS4370 AND MATE WITH AS4395 FLARED FITTING END. NONSTANDARD COUPLING NUTS MAY BE USED PROVIDED THEY ARE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT AND PROVIDED THEY CANNOT BE REMOVED FROM THE FITTING AND USE THE SAME MATERIALS. /15/ THE FITTING ORIENTATION DASH NUMBE

32、R IS A THREE DIGIT NUMBER DEFINING THE RELATIVE POSITION OF THE END FITTING IN 1 INCREMENTS (EXAMPLE 090 = 90). FITTING ORIENTATION SHALL BE MEASURED COUNTERCLOCKWISE FROM THE NEAREST END FITTING, WHICH SHALL BE IN THE RELATIVE 000 POSITION (SEE FIGURE 3). WHEN END FITTINGS ARE POINTED IN THE SAME D

33、IRECTION, THE DASH NUMBER SHALL BE 000. 16. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED. 17. EXAMPLE OF PART NUMBER: 18. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PR

34、EVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. FRACTIONAL LENGTH IN EIGHTHS OF AN INCH, .250 INCH /5/ LENGTH IN WHOLE INCHES, 24 INCHES /5/