SAE AS 29600B-2017 Connectors Electrical Circular Miniature Composite High Density Quick Coupling Environment Resistant Removable Crimp Contacts Associated Hardware General Specifi.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS29600B AEROSPACE STANDARD AS29600 REV. B Issued 2004-04 Reaffirmed 2009-08 Revised 2017-10 Su

5、perseding AS29600A Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts Associated Hardware, General Specification For FSC 5935 RATIONALE Revision is required to add AIR1351 to the marking requirements, to update instal

6、ling/removal tool references, to replace MIL-HDBK-454 requirement reference with the applicable information and update all other document references. 1. SCOPE 1.1 Scope This specification covers miniature, composite, high density, threaded coupling, self-locking, circular, environment resistant, ele

7、ctrical connectors utilizing removable crimp contacts, and associated hardware, which are capable of continuous operation within a temperature range of -65 to +175 C. These connectors are supplied under an AS9100 reliability assurance program. See 6.1 for intended use and applications. 1.2 Descripti

8、on The connectors employ rear release removable pin and socket contacts with crimp termination. The connectors are designed to assure proper orientation of the mating halves prior to electrical circuit closure. The connectors include EMI shielding capability. They also provide electrical continuity

9、between mated shells prior to contact engagement and have the contacts so located as to be protected from handling damage and inadvertent electrical contact. The connectors consist of a composite material with light weight characteristics and, when used with backshells and contacts specified herein,

10、 provide high levels of corrosion resistance and durability. 1.2.1 Design Considerations Connectors are designed to be used as a system with backshells and contacts specified herein. When so used, the connectors are capable of performance during or after, as applicable, under the following environme

11、ntal conditions: 1.2.1.1 Temperature -65 to +175 C. SAE INTERNATIONAL AS29600B Page 2 of 70 1.2.1.2 Vibration a. Random: 41.7 G rms at rated high and low temperatures without backshell. 49.5 G rms at ambient temperature with backshell. b. Sine: 60 G at ambient temperature with backshell. 1.2.1.3 Alt

12、itude Altitudes from sea level to 100000 feet (8 torr). Test voltage will vary with altitude (see Table 12). 1.2.1.4 Shock Shock as represented by a 3 + 1 ms base half-sine wave peaking at 300 G (see 3.23). 1.2.1.4.1 High Impact Shock Per MIL-S-901. 1.2.1.5 Humidity Humidity conditions up to 98 perc

13、ent relative humidity including condensation (see 3.25). 1.2.1.6 Corrosion 2000 hour exposure to salt-laden atmosphere (see 3.15). 1.2.1.7 Temperature Cycling See 4.6.3. 1.2.1.8 Fluid Immersion Immersion, in jet fuel, lubrication oil, liquid coolant, hydraulic fluid, gasoline, cleaning compound, def

14、rosting fluid, and solvents (see 3.29). 1.2.1.9 EMI Shielding EMI shielding effectiveness: 100 MHz to 10 GHz, minimum attenuation of 50 dB (see 3.27). 1.2.1.10 Electrolytic Erosion Exposure of uncoupled connector to a salt moisture environment (see 3.34). 1.2.1.11 Durability 1500 matings and unmatin

15、gs (see 3.4.1 and 3.10). SAE INTERNATIONAL AS29600B Page 3 of 70 1.3 Classification 1.3.1 Connectors Connectors fabricated to this specification are scoop-proof, self-locking, quick coupling and are as follows: a. Series: The series A and B connectors are not intermateable. A - Utilize MIL-DTL-38999

16、 insert arrangements. B - Utilize AS81511 insert arrangements. b. Types: (1) Plugs: Straight. (2) Receptacles: Wall mounting, both front and rear panel mounting, jam nut mounting. Contains grounding member that makes shell contact prior to contact engagement. c. Class: R - Environment resisting - co

17、nductive shell, EMI shielded. E - Environment resisting - conductive or nonconductive shell, non-EMI shielded. G - Environment resisting - conductive shell, EMI shielded, space grade. 1.3.2 Contacts a. Styles: (1) Connectors ordered with high performance contacts: H - Pin J - Socket The H or J desig

18、nators are used to indicate a full complement of applicable high performance contacts rated at 1500 cycles of durability, and shall appear in the part number marked on the connector. (2) Connectors ordered with standard contacts: P - Pin S - Socket The P or S designators are used to indicate a full

19、complement of applicable standard contacts rated at 500 cycles of durability, and shall appear in the part number marked on the connector. (3) Connectors ordered without contacts: A - Less pin contacts. Application specifies 500 cycles of durability. B - Less socket contacts. K - Less pin contacts.

20、Application specifies 1500 cycles of durability. L - Less socket contacts. The A, B, K, or L designators are used to indicate connectors ordered less contacts, and are intended to have other than all standard power contacts installed (example: shielded, coaxial and thermocouple contacts). The A, B,

21、K, or L designator shall appear in the part number marked on the connector. Connectors ordered less contacts, but intended for assembly with all high performance or all standard contacts, shall have the H or J designator, or the P or S designator, respectively in the part number marked on the connec

22、tor the same as connectors ordered with a full complement of applicable contacts. SAE INTERNATIONAL AS29600B Page 4 of 70 1.3.3 Associated Hardware a. Types: (1) Backshells. (2) Protective covers. (3) Dummy stowage receptacles. (4) Sealing plugs. 2. APPLICABLE DOCUMENTS The following publications fo

23、rm a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited here

24、in, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (in

25、side USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AIR1351 Manufacturers Identification of Aerospace Electrical and Electronic Wiring Devices and Accessories AIR1557 High and Extended Vibration Environment AS3582 Packing, Preformed - O-ring Seal, AMS 3304 AS22520 Crimping Tools, Ter

26、minal, Hand or Power Actuated Wire Termination, and Tool Kits, General Specification for AS22759 Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy AS39029 Contacts, Electrical Connector, General Specification For AS81550 Insulating Compound, Electrical, Embedding, Reversion Resistant

27、 Silicone AS85049 Connector Accessories, Electrical, General Specification For AS29600/1 Connector, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Sealing Plug, Size 8 (Series A) AS29600/10 Connectors, Electrical, Circular,

28、Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Receptacle, Flanged (Series A) AS29600/11 Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Receptacle, Jam Nut (S

29、eries A) AS29600/12 Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Plug (Series A) AS29600/20 Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable

30、 Crimp Contacts, Receptacle, Flanged (Series B) SAE INTERNATIONAL AS29600B Page 5 of 70 AS29600/21 Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Receptacle, Jam Nut (Series B) AS29600/22 Connectors, Electrical,

31、Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Plug (Series B) AS81969 Installing and Removal Tools, Connector, Electrical Contact, General Specification for 2.1.1 Specifications, Standards, and Handbooks Unless otherwise specified, the

32、 following specifications, standards and handbooks of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation form a part of this specification to the extent specified herein. SPECIFICATIONS MILITARY MIL-DTL-901 Shock T

33、ests, H.I. (High Impact); Shipboard Machinery, Equipment and Systems, Requirements for MIL-S-7742 Screw Threads, Standard, Optimum Selected Series: General Specification for MIL-PRF-8516 Sealing Compound, Synthetic Rubber, Electric Connectors and Electric Systems, Chemically Cured A-A-59877 Insulati

34、ng Compound, Electrical, Embedding MIL-PRF-23586 Sealing Compound (With Accelerator), Silicone Rubber, Electrical MIL-M-24041 Molding and Potting Compound, Chemically Cured, Polyurethane MIL-DTL-25038 Wire, Electrical, High Temperature and Fire Resistant, General Specification for MIL-A-46146 Adhesi

35、ve Sealants, Silicone, RTV, Non-Corrosive (For Use With Sensitive Metals And Equipment) MIL-DTL-55330 Connectors, Electrical and Fiber Optic, Packaging of MIL-DTL-81381 Wire, Electric, Polyimide-Insulated, Copper or Copper Alloy STANDARDS FEDERAL FED-STD-H28 Screw-Thread Standards for Federal Servic

36、es A-A-59569 Braid, Wire, (Copper, Tin Coated, Silver Coated or Nickel Coated, Tubular, or Flat) SAE INTERNATIONAL AS29600B Page 6 of 70 MILITARY MIL-STD-202 Test Methods for Electronic and Electrical Component Parts MIL-STD-889 Dissimilar Metals MIL-STD-1285 Marking of Electrical and Electronic Par

37、ts MIL-STD-1560 Insert Arrangements for MIL-DTL-38999, MIL-DTL-27599 and AS29600 Series A Electrical Circular Connectors MS3435 Test Gage, Contact Location and Retention Feature, MIL-C-81511 Series 3 and 4 Connectors MS27488 Plug, Sealing, Electrical Connector Available from DLA Document Services, B

38、uilding 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094, Tel: 215-697- 6396, http:/quicksearch.dla.mil/. 2.2 Other Publications The following document(s) form a part of this specification to the extent specified herein. The issues of the documents which are indicated as DoD adopted shall be the

39、 issue listed in the current DODISS and the supplement thereto, if applicable. 2.2.1 ANSI Publications Copies of these documents are available online at http:/webstore.ansi.org/ ANSI - Z540.1 Laboratories, Calibration and Measuring and Test Equipment (DoD Adopted) 2.2.2 ASQ Publications Available fr

40、om American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203, Tel: 800-248-1946 (United States or Canada) or +1-414-272-8575 (International), www.asq.org. ASQC-Z1.4 Procedures, Sampling, and Tables for Inspection by Attributes (DoD adopted) 2.2.3 ASTM Publications Available from

41、 ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM B488 Gold for Engineering Uses, Electrodeposited Coatings of (DoD adopted) ASTM D570 Plastic, Water Absorption of ASTM E595 Standard Test Method Total Mass Loss and Coll

42、ected Volatile Condensable Materials from Outgassing in a Vacuum Environment ASTM G85 Modified Salt Spray (Fog) Testing, Practice for 2.2.4 EIA Publications Available from Electronic Industries Alliance, 2500 Wilson Boulevard, Arlington, VA 22201-3834, Tel: 703-907-7500, www.eia.org. EIA RS-359 EIA

43、Standard Colors for Color identification and Coding (ANSI C-83.1-1973) SAE INTERNATIONAL AS29600B Page 7 of 70 2.2.5 IPC - Association Connecting Electronics Industries Publications Available from IPC, 3000 Lakeside Drive, Bannockburn, IL 60015, Tel: 847-597-2862, www.ipc.org. J-STD-006 Requirements

44、 for Electronic Grade Soldering Alloys and Fluxed and Non-Fluxed Solders for Electrical Soldering Applications 2.2.6 ISO Publications Copies of these documents are available online at http:/webstore.ansi.org/ ISO/R 68-1973 ISO-Basic Profile for Triangular Screw Threads, .25 to 5 MM. ISO/R 261-1973 I

45、SO-Metric Screw Threads, General Plan, .25 to 300 MM. ISO/R 262-1973 ISO-Metric Screw Threads for Screws, Bolts, and Nuts, 6 to 39 MM. ISO/R 965-1973 Part 1 - ISO General Purpose Metric Screw Threads, Tolerances, Principles and Basic Data Part 2 - ISO General Purpose Metric Screw Threads, Tolerances

46、, Limits of Sizes for Medium Quality Commercial Bolt and Nut Threads 1.6 to 39 MM Part 3 - ISO General Purpose Metric Screw Threads, Tolerances, and Deviations for Constructional Threads 1.6 to 355 MM (Industry association specifications and standards are generally available for reference from libra

47、ries. They are also distributed among technical groups and using Federal agencies.) 2.3 Order of Precedence In the event of a conflict between the text of this specification and the references cited herein, the text of this specification shall take precedence. 3. REQUIREMENTS 3.1 Specification Sheet

48、s The individual item requirements shall be as specified herein and in accordance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Qualification Connectors furnished under th

49、is specification shall be products which are qualified for listing on the applicable Qualified Products List at the time set for opening of bids (see 4.4 and 6.3). 3.2.1 Reliability The suppliers quality management system program for assembled connector accessories and assembly procedures must be comparable to AS9100 subject to the approval of the qualifying activity. Certification and registration of conformance to the AS9100 st