SAE AS 22520 2-2016 CRIMPING TOOLS TYPE 1 TERMINAL HAND WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28.pdf

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1、AEROSPACE STANDARDCRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES20 THROUGH 28AS22520/2Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electroni

2、c, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-11THIR

3、D ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C2FEDERAL SUPPLY CLASS5120AS22520/2SHEET 1 OF 46PROCUREMENT SPECIFICATION: AS22520SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and

4、 its applicability and suitability forany particularuse, includingany patent infringement arisingtherefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery five years at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written comme

5、nts and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS22520/2RATIONALEAS22520/2 PERMITS THE CANCELLATION AND SUPERSESSION OF MIL-C-22520/2 WITH THIS DOCUMENT. IT INCLUDES ENGINEERING POSITION LETTERS, MILITARY SPECIFICATION AME

6、NDMENTS, AND MINOR TECHNICAL REQUIRED TO REFLECT THE APPROVED QUALIFIED TOOLS. NEW POSITIONERS HAVE BEEN ADDED TO PROVIDE TOOLING FOR NEW AS39029 CONTACT SPECIFICATIONS. GOVERNMENT DOCUMENTATION REFERENCES CHANGES ARE REMOVED AND INDEX ADDED AS TABLE 1.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING T

7、HE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22520.FIGURE 1 - M22520/2-01 TOOLAEROSPACE STANDARD AS22520/2 SHEET 2 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 POSITIONER LOCK PLATE FULLY CLOSED INDENTER VI

8、EW SINGLE INDENTER OFF SET VIEW SINGLE INDENTER SIDE VIEW SINGLE INDENTER FRONT VIEW FIGURE 1 (CONTINUED) - M22520/2-01 TOOL AEROSPACE STANDARD AS22520/2 SHEET 3 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 BASIC TOOL MARKINGS PART NO. BODY COLOR

9、 HANDLE COLOR (2) FOR INSPECTION GAGING USE M22520/2-01 BLUE BLUE M22520/3-1 1/ 1/ SEE APPLICATION NOTES INDENTER GAGE LIMITS GAGING LIMITS OF INDENTERS SELECTOR NUMBER INSPECTION GAGE (INCHES) GO A + .0001 NO-GO B + .0001 1 .0130 .0180 2 .0160 .0210 3 .0190 .0240 4 .0220 .0270 5 .0260 .0310 6 .0300

10、 .0350 7 .0340 .0390 8 .0390 .0440 FIGURE 1 (CONTINUED) - M22520/2-01 TOOL REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22520. 1. DIMENSIONS: UNLESS OTHERWISE SPECIFIED, DIMENSIONS SHALL BE IN INCHES, TOLERANCES (DECIMALS .010, ANGLES 1/2). OUTLINE CONFIGUR

11、ATION OPTIONAL WITHIN MAXIMUM DIMENSIONS SHOWN. BREAK ALL SHARP EDGES .005 R MAX. THE TERM “POSITIONER” AND “LOCATOR” USED IN THIS DOCUMENT REFERS TO THE CONTACT HOLDER (ACCESSORY TO THE CRIMP TOOL). THERE IS NO DIFFERENCE IN THEIR MEANING. 2. TOOL MARKING: TOOL IDENTIFICATION (SEE FIGURE 1) SHALL B

12、E IN ACCORDANCE WITH MIL-STD-130, STAMP AND WHITE FILL OR LASER MARKED. UNLESS OTHERWISE SPECIFIED, THE STAMPED MARKING HEIGHT IS .093 MINIMUM. TOOL IDENTIFICATION SHALL INCLUDE THE SAE M22520/2-01 PART NUMBER AND MANUFACTURERS IDENTIFICATION OR SYMBOL. IF A SYMBOL IS USED ON THE TOOL FRAME, IT SHAL

13、L BE IN ACCORDANCE WITH AIR1351. 3. POSITIONER MARKING: POSITIONERS SHALL BE MARKED AS SHOWN IN FIGURES 2 THROUGH 37. MARKING SHALL BE IN ACCORDANCE WITH MIL-STD-130, STAMP (LETTERING HEIGHT IS .093 MINIMUM AND WHITE FILL) OR LASER MARKED. POSITIONER COLOR SHALL BE BLUE. IF A SYMBOL IS USED ON THE P

14、OSITIONER, IT SHALL BE IN ACCORDANCE WITH AIR1351. OTHER LABEL INFORMATION IS PERMITTED. 4. DATA PLATE MARKING: DATA PLATE LABELS BE SHALL BE CLEARLY MARKED AS SHOWN IN FIGURE 2 THROUGH 40. ALL LABELS SHALL HAVE BLACK LETTERS PRINTED ON A CONTRASTING BACKGROUND. LABELS SHALL STILL BE ATTACHED AND LE

15、GIBLE AFTER ALL AS22520 REQUIREMENTS. 5. LABELS: OTHER LABELS ARE PERMISSIBLE ON TOOL FRAME AND POSITIONERS, PROVIDED THE LABEL IS ATTACHED AND LEGIBLE AFTER ALL REQUIRED AS22520 ENVIRONMENTAL TESTING. ALL LABELS SHALL HAVE BLACK LETTERS PRINTED ON A CONTRASTING BACKGROUND. 6. MATERIALS: UNLESS OTHE

16、RWISE SPECIFIED, MATERIAL SHALL BE IN ACCORDANCE WITH AS22520. SURFACE TEXTURE SHALL BE 63 RMS OVER ALL IN ACCORDANCE WITH ASME B46 1. INDENTERS SHALL BE OIL HARDEN TOOL STEEL, HARDENED TO ROCKWELL “C“ 56-58. POSITIONER BODY MATERIAL SHALL BE ALUMINUM AMS-QQ-A-225/6 AND LOCATOR STAINLESS STEEL PER A

17、MS-QQ-S-763, CLASS 304. AEROSPACE STANDARD AS22520/2 SHEET 4 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 7. WEIGHT: WEIGHT OF TOOL FRAME WITHOUT POSITIONER SHALL NOT EXCEED 1.0 POUND AND THE POSITIONER SHALL NOT EXCEED .50 POUND. 8. TOOL CRIMP F

18、ORCE: CRIMP FORCE REQUIRED TO MAKE SATISFACTORY CRIMPS SHALL NOT EXCEED 65 POUNDS WHEN CRIMPING AN M39029/58-351 CONTACT TO A SIZE 20 SOFT COPPER CONDUCTOR WIRE. 9. TOOL FRAME INDENTER GAGE LIMITS: INDENTER GAGE LIMITS ARE DEFINED IN FIGURE 1. USE INSPECTION GAGE AS22520/3-1 AT SELECTOR NUMBER 8. OT

19、HER GAGE PINS MAY BE USED PROVIDING THE DIMENSION AND TOLERANCE OF THE INDENTER GAGE LIMITS ARE AS SPECIFIED IN FIGURE 1. TOOL SHALL BE REJECTED IF GO OR NO-GO GAGE DOES NOT COMPLY. 10. POSITIONER LOCK PLATE: THE POSITIONER LOCK PLATE SHALL PROVIDE POSITIVE DETENT FOR BAYONET LOCK PINS, AND A MEANS

20、OF SECURING THE POSITIONER SO THAT IT CANNOT BE REMOVED WITHOUT REMOVING A LOCKING PIN OR WIRE. THE CONTACT HOLDER IN THE POSITIONER SHALL BE SPRING LOADED. WHEN THE SPRING IS DEPRESSED .031 INCHES IT SHALL HAVE A FORCE RANGE OF 1 TO 3 POUNDS. 11. CYCLE CONTROL RATCHET: THE TOOL SHALL BE MADE WITH A

21、 TAMPER-PROOF RATCHET WHICH LIMITS THE MOVEMENT OF THE TOOL HANDLE IN BOTH DIRECTIONS, AND ASSURES A COMPLETE CLOSURE OF THE TOOL HANDLE PRIOR TO RELEASE PER AS22520. APPLICATION NOTES 1. SIZE 16 WIRE SIZE IN AS81511 CONNECTOR CONTACTS MAY BE CRIMPED WITH THE M22520/2-01 TOOL; OTHERWISE THE MAXIMUM

22、WIRE SIZE ACCOMMODATED BY THIS TOOL IS WIRE SIZE 20. 2. THE TOOL AND APPLICABLE POSITIONERS CRIMP THE CONTACTS SPECIFIED IN TABLE 1 AND SUCCEEDING PAGES. THE TABLE MAY NOT BE ALL INCLUSIVE AND THE COMPONENT SPECIFICATION TAKES PRECEDENCE IN ALL CASES WHERE THERE IS A DISAGREEMENT. 3. AS22520/2 CONFI

23、GURATION IS FOR HAND CRIMPING ONLY. NOTICE USE OF HAND CRIMPING TOOLS COVERED BY THIS SPECIFICATION AS A COMPONENT IN ANY POWERED “PRESS” MAY VIOLATE OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) REGULATIONS CFR 1910.211. SPECIFICATION NOTE: 1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN

24、THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS.

25、CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. AEROSPACE STANDARD AS22520/2 SHEET 5 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 TABLE 1- TOOL/CONTACT CRIMP APPLICATIONS CRIMP TOOL

26、 FRAME M22520/2-01 CONTACT DETAIL SPECIFICATION NUMBER REQUIRED POSITIONER M22520/2- AS39029/4, /5, /9, /10, /31, /32, /92 02 AS39029/33, /46, /47 03 AS39029/40, /41, /42, /43 (ALL CANCELED) 1/ 04 MIL-DTL-21097/9-01 (CANCELED) 1/ 05 AS39029/57, /89, 06 AS39029/56, /88, /106, /117, /121 07 AS39029/11

27、, /12, /63, /64, /93, /94 08 AS39029/58, /87, /107, /118, /122, /123 09 AS39029/56, /57, /58, /87, /88, /89, /106, /107, /117, /118, /121, /123 10 AS39029/1, /2, /3 11 AS39029/65, /66 (CANCELED) 1/ 12 AS39029/16, /18, /123 13 AS39029/16, /18 14 AS39029/16, /18 15 AS39029/17, /121, /122 16 AS39029/17

28、-173 17 AS39029/17-174 18 AS39029/22 19 M39029/15-20-20 (CANCELLED) 1/ 20 AS39029/15-16-16 (CANCELLED) 1/ 21 10215913 (ARMY) 22 AS39029/11, /12, /93, /94 23 FSCM 98230, ONO 89558, AS39029/54 & /55 24 AS39029/6, /13, /14 25 AS39029/6, /13, /14 26 AS39029/7, /8 27 AS39029/19, /20, /21 28 AS39029/19, /

29、20, /21 29 AS39029/50, /51 30 AS39029/59, /60 31 AS39029/1, /25, /26 32 AS39029/54, /55 33 AS39029/27, /28, /75 34 AS39029/76, /77, /78 35 MIL-DTL-28804/9-1, /10-1 36 AS39029/90, /91, /95, /113, /114, /119, /120 37 AS39029/92-531 38 AS39029/102 (CARLISLE ONLY) 39 AS39029/103 (CARLISLE ONLY) 40 1/ DE

30、SIGNATED CONTACT SPECIFICATION(S) FOR THE POSITIONER HAS BEEN CANCELLED. AEROSPACE STANDARD AS22520/2 SHEET 6 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-02 POSITIONER POSITIONER POSITIONER DATAPLATE FIGURE 2 - M22520/2-02 POSITIONER AE

31、ROSPACE STANDARD AS22520/2 SHEET 7 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 LOCATOR M22520/2-02 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-02 M39029/4-110, M39029/5-115, M39029/9-132 THROUGH -136, M39029/10-138

32、THROUGH -142, M39029/31-223 THROUGH -227, -240, -448 & 627, M39029/32-242 THROUGH -246, -259, -260 & -449 M39029/92-532TOOL/POSITIONER OBSOLETE CONTACT INFORMATION POSITIONER PART NO. OBSOLETE CONTACT PART NO.S M22520/2-02 M39029/4-20-20 & -001, /5-20-20 & -001, /9-20-20 C1 THROUGH C5, /10-20-20 C1

33、THROUGH C5, /31-20-20 & -241, /32-20-20, M83723/33-20, /34-20, MS3192-20-20A & -20C1 THROUGH C4, MS3192A20, MS3193-20-20A & -20C1 THROUGH C4, MS24254-20P, MS24255-20S, MS3193A20-20A FIGURE 2 (CONTINUED) - M22520/2-02 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 8 OF 46 CRIMPING TOOLS, TYPE 1, TERMI

34、NAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-03 POSITIONER POSITIONER POSITIONER DATAPLATE FIGURE 3 - M22520/2-03 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 9 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-03

35、 LOCATOR M22520/2-03 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-03 M39029/33-262 & -264, M39029/46-302 & -304, M39029/47-312 & -314 TOOL/POSITIONER CONTACT OBSOLETE INFORMATION POSITIONER PART NO. OBSOLETE CONTACT PART NO.SM22520/2-03 M39029/33-261 & -263, M39029/46-30

36、1 & -303, M39029/47-311 & -313, MS3343A23-28 & -22, MS3343B23-28 & -22, MS90460A23-28 & -22, MS90460B23-28 & -22, MS90461A23-28 & -22, MS90461B23-28 & -22, FIGURE 3 (CONTINUED) - M22520/2-03 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 10 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATI

37、ON FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-04 POSITIONER 1/ POSITIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-04 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED 1/ M22520/2-04 M39029/40-281, /41-282, MS18265-1, -2, MS18266-1, -2 1/ AS39029/40 AND /41 SPECIFICATION IS C

38、ANCELED WITHOUT REPLACEMENT (SEE AS39029/34 AND /35). TOOL/POSITIONER CONTACT OBSOLETE INFORMATION POSITIONER PART NO. OBSOLETE CONTACT PART NO. M22520/2-04 M39029/40-281, /41-282, /42-283 & -284, MS18232-1, MS18233-1, MS18265-1 & -2, MS18266-1 & -2 FIGURE 4 - M22520/2-04 POSITIONER AEROSPACE STANDA

39、RD AS22520/2 SHEET 11 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-05 POSITIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-05 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-05 M21097/9-01 1/ 1/ CONTACT CA

40、NCELED WITHOUT REPLACEMENT. POSITIONER SHOULD NOT BE USED. TOOL/POSITIONER SUPERSESSION INFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PART NO. M22520/2-05 M21097/9-01 FIGURE 5 - M22520/2-05 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 12 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, W

41、IRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-06 POSITIONER POSITIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-06 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-06 M39029/57-354 THROUGH -356 & -982, /89-494 THROUGH -497 TOOL/POSITIONER SUPERSESSION I

42、NFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PART NO. M22520/2-06 M27491-22D, -22M, -22 FIGURE 6 - M22520/2-06 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 13 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-07 POSITIONER POSI

43、TIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-07 POSITIONER INFORMATION PART NO. CONTACTS ACCOMMODATED M22520/2-07 M39029/56-348 THROUGH -350, /88-482 THROUGH -485, /106-614, /117-632, -638, /121-664 TOOL/POSITIONER SUPERSESSION INFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PA

44、RT NO. M22520/2-07 M27490-22D, -22M, -22 FIGURE 7 - M22520/2-07 POSITIONERAEROSPACE STANDARD AS22520/2 SHEET 14 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-08 POSITIONER POSITIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-08 POSI

45、TIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-08 M39029/11-145, M39029/12-149, M39029/63-368 & -656, M39029/64-369 & -657, /93-598, /94-602 TOOL/POSITIONER SUPERSESSION INFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PART NO. M22520/2-08 M39029/11-20-20, /12-20-20

46、, M24306/10-1, /11-1, M24308/16 & /17-1 THROUGH -5 INNER P & S FIGURE 8 - M22520/2-08 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 15 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-09 POSITIONER POSITIONER DATAPLATE POSITIONER SIDE VIEW L

47、OCATOR M22520/2-09 POSITIONER INFORMATION POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-09 M39029/58-360 THROUGH -362 & -986, /87-470 THROUGH -473, /107-620, /118-644, 650 & /122-671 TOOL/POSITIONER SUPERSESSION INFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PART NO. M22520/2-09 MS

48、27493-22D, -22M, -22 FIGURE 9 - M22520/2-09 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 16 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M22520/2-10 POSITIONER POSITIONER DATAPLATE POSITIONER SIDE VIEW LOCATOR M22520/2-10 POSITIONER INFORMATION

49、POSITIONER PART NO. CONTACTS ACCOMMODATED M22520/2-10 M39029/56-351, /57-357, /58-363, /87-474 THROUGH -477, /88-486 THROUGH -489, /89-498 THROUGH -501, /106-615, /107-621, /117-634 & -640, /118-652 & -656, /121665, /122-672 TOOL/POSITIONER SUPERSESSION INFORMATION POSITIONER PART NO. SUPERSEDED OBSOLETE CONTACT PART NO. M22520/2-10 MS27490-20, MS27491-20, MS27493-20 FIGURE 10 - M22520/2-10 POSITIONER AEROSPACE STANDARD AS22520/2 SHEET 17 OF 46 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 20 THROUGH 28 M