SAE AS 22520 1A-2016 CRIMPING TOOLS TYPE I TERMINAL HAND WIRE TERMINATION FOR WIRE BARREL SIZES 12 THROUGH 22 AND COAXIAL INNER CONTACTS.pdf

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1、AEROSPACE STANDARDCRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSAS22520/1Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form

2、 or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/w

3、ww.sae.orgISSUED2015-05REVISED2016-09THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C2REV. AFEDERAL SUPPLY CLASS5120AS22520/1SHEET 1 OF 41REV.APROCUREMENT SPECIFICATION: AS22520SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering scie

4、nces. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom,is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stab

5、ilized, or cancelled. SAEinvites your written comments and suggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS22520/1ARATIONALEREVISION NEEDED TO CORRECT DATA PLATE MARKING IN TABLES 5 AND 13 FOR AS39029/117, /118, /12

6、2, AND /123 CONTACTS.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22520.TOOL BODY DETAILSFIGURE 1 - M22520/1-01 TOOLAEROSPACE STANDARD AS22520/1SHEET 2 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINA

7、TION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSNOTE: THE LOCATION/CONFIGURATION IS OPTIONAL FOR THE INDEX MARK AND LATCHING MECHANISM, PROVIDING THAT IT CLEARLY DESIGNATES THE SELECTOR NUMBER POSITION, AND PROVIDES A STABLE LATCH SO THE SETTING WILL NOT CHANGE FROM NORMAL HANDING.

8、SELECTOR KNOB DETAILS (CONFIGURATION OPTIONAL)INDENTERFIGURE 1 - M22520/1-01 TOOL (CONTINUED)AEROSPACE STANDARD AS22520/1SHEET 3 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSBASIC TOOL MARKINGSCRIMP TOOLPART NO. 1/BODY

9、 SURFACE COLORHANDLE GRIP COLORFOR INSPECTION GAGING USE (SEE APPLICATION NOTE)M22520/1-01 BLUE BLUE M22520/3-11/ BASIC TOOL WITHOUT TURRETHEAD OR POSITIONER.FIGURE 1 - M22520/1-01 TOOL (CONTINUED)TABLE 1 - INDENTER INSPECTION GAGE LIMITSGAGING LIMITS OF INDENTERSSELECTOR NUMBERINSPECTION GAGE (INCH

10、ES) GO A .0001 NO-GO B .00011 .0280 .03302 .0320 .03703 .0360 .04104 .0390 .04405 .0450 .05006 .0520 .05707 .0590 .06408 .0680 .0730REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22520.1. DIMENSIONS: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES, TOLER

11、ANCES (DECIMALS .010, ANGLES 1/2 DEGREE). OUTLINE CONFIGURATION OPTIONAL WITHIN MAXIMUM DIMENSIONS SHOWN. 2. MARKING: IDENTIFICATION IN ACCORDANCE WITH MIL-STD-130, STAMP AND WHITE FILL OR LASER MARKED. UNLESS OTHERWISE SPECIFIED, LETTERING HEIGHT IS .093 MIN. PART NUMBER AND COLOR SHALL BE AS SPECI

12、FIED. TOOL IDENTIFICATION SHALL INCLUDE THE M22520/1-01 PART NUMBER, MANUFACTURERS IDENTIFICATION OR SYMBOL, AND AS22520/3-1 INSPECTION GAGE NUMBER. SYMBOLS SHALL BE IN ACCORDANCE WITH AIR1351.3. MATERIALS: MATERIAL IS IN ACCORDANCE WITH AS22520. SURFACE TEXTURE SHALL BE 63 RMS OVER ALL IN ACCORDANC

13、E WITH ASME B46.1-2009 (AMERICAN NATIONAL STANDARDS INSTITUTE). INDENTER MATERIAL SHALL BE TOOL STEEL, HARDENED TO ROCKWELL “C“ 58-60. 4. WEIGHT: WEIGHT OF TOOL FRAME WITHOUT TURRET OR POSITIONER SHALL NOT EXCEED 1.5 POUNDS. WEIGHT OF THE TURRET HEAD ASSEMBLY OR POSITIONER SHALL NOT EXCEED .50 POUND

14、.5. TOOL COMPRESSION FORCE: THE COMPRESSION FORCE REQUIRED TO MAKE SATISFACTORY CRIMPS SHALL NOT EXCEED 120 POUNDS WHICH IS APPLICABLE FOR THE M39029/58-365 CONTACT CRIMPED ON A SIZE 12 WIRE (OR EQUIVALENT). TESTING SHALL BE IN ACCORDANCE WITH AS22520, COMPRESSION FORCE.6. TOOL FRAME INDENTER GAGING

15、 LIMITS: INDENTER GAGING LIMITS ARE DEFINED IN TABLE 1. TOOL SHALL BE REJECTED IF GO OR NO-GO GAGING DOES NOT COMPLY (SEE APPLICATION NOTE). 7. TURRET INDEXING: THE TURRET SHALL BE DESIGNED SO THAT POSITIONERS ARE CORRECTLY INDEXED AND ALIGNED BEFORE TURRET CAN BE LATCHED. WHERE WINDOW TYPE POSITION

16、ERS ARE REQUIRED, THE FOUR WINDOWS WILL POSITIVELY ALIGN TO ALLOW CLEARANCE FOR EACH INDENTER TO ENTER A WINDOW IN THE POSITIONER WHEN THE TURRET IS MOUNTED TO THE TOOL AND LATCHED. ALL POSITIONERS ARE TO BE SPRING LOADED, AND SHALL ALIGN AND STOP AT THE POSITIONER TOP SHOULDER (SEE FIGURE 1) WHEN T

17、HE TURRET OR POSITION HEAD IS MOUNTED AND LATCHED TO THE TOOL FRAME.8. TURRET LATCHING FORCE: THE FORCE REQUIRED TO PUSH THE TURRET TO THE LATCHED POSITION SHALL NOT EXCEED 22 POUNDS.9. TURRET SCREWS: TURRET ATTACHMENT SCREWS SHALL BE RETAINED IN TURRET WHEN REMOVED FROM TOOL FRAME.10. RATCHET MECHA

18、NISM: THE TOOL SHALL BE MADE WITH A TAMPER-PROOF RATCHET WHICH LIMITS THE MOVEMENT OF THE TOOL HANDLE IN BOTH DIRECTIONS, AND ASSURES A COMPLETE CLOSURE OF THE TOOL HANDLE PRIOR TO RELEASE.AEROSPACE STANDARD AS22520/1SHEET 4 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE

19、BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTS11. TURRET HEAD, ORDER OF POSITIONERS: POSITIONER CONFIGURATION AND COLOR CODE SHALL BE AS SPECIFIED, BUT POSITIONER DESIGNATION ORDER (A, B, C, ETC.) IS OPTIONAL.12. ALL TURRET HEADS OR POSITIONERS SHALL BE CONFIGURED TO MOUNT ONTO THE RETAINING R

20、ING (SEE FIGURE 1) WITH SCREWS (REQUIREMENT 9) AND ALLOW POSITIONERS TO INTERFACE WITH TOOL AS DEFINED IN REQUIREMENT 7.APPLICATION NOTES:1. POSITIONER OR TURRET HEAD SHOULD BE ATTACHED AND IN CORRECT POSITION FOR ALL CRIMPING OPERATIONS. CRIMPING OPERATIONS WITHOUT A POSITIONER OR TURRET HEAD IS PR

21、OHIBITED.2. INSPECTION GAGE LIMITS ARE SHOWN IN TABLE 3. USE INSPECTION GAGE AS22520/3-1 AT SELECTOR NUMBER 4 FOR ROUTINE USAGE. FOR HIGH VOLUME USAGE (PRODUCTION APPLICATION, ETC.) INSPECTION OF THE TOOL AT OTHER SELECTOR POSITIONS MAY BE NEEDED IN ACCORDANCE WITH TABLE 2.3. THE SELECTOR NUMBER IS

22、DETERMINED BY WIRE SIZE AND IS PROVIDED ON THE DATA PLATE FOR EACH POSITIONER REFERENCED IN TABLE 1 (I.E., TABLE 5 FOR M22520/1-02).4. AS22520/1 CONFIGURATION IS INTENDED FOR HAND CRIMPING APPLICATIONS ONLY. SEE M22520/29-01 FOR BENCH TOP MOUNTING AND PRODUCTION APPLICATIONS.NOTICEUSE OF HAND CRIMPI

23、NG TOOLS COVERED BY THIS SPECIFICATION AS A COMPONENT IN ANY POWERED “PRESS” MAY VIOLATE OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) REGULATIONS CFR 1910.211.1. FOR APPLICABLE TURRETS AND POSITIONERS SEE TABLE 2 AND THE FOLLOWING PAGES OF THIS SPECIFICATION.TABLE 2 - TOOL/CONTACT CRIMP APPL

24、ICATIONS SHEET LOCATIONSCRIMP TOOL FRAME M22520/1-01 (SHEET 2)CONTACT DETAIL SPECIFICATION NUMBERREQUIRED TURRET OR POSITIONER M22520/1-POSITIONER DESCRIPTIONLOCATION (SHEET NUMBER)AS39029/1-/5, /9-/12, /29-/32, /44, /45, /92 02 6AS39029/34-/37 03 8OS12814 BASIC TYPE P & M 03 8M21097/9 03 8AS39029/5

25、6-/58, /106, /107, /117, /118, /121, /122, /123 04 11MIS. CONTACTS (VARIABLE POSITIONER) 05 14OS12814 TYPE M 06 16MS18232 & MS18233 07 18AS39029/33, /46, /47 08 20AS39029/16, /17, /18 09 23AS39029/17 10 25AS39029/11, /12 11 27M39012/16-/20, /26-/30 (INNER) 12 29M39012/01, /02, /05, /39 (INNER) 13 31

26、M39012/03, /35, /36, /38, /40 (INNER) 14 33M39012/55, /57-/59 (INNER) 15 35AS39029/57 16 37AS39029/69, /70 17 39AS39029/22 18 41SUPERSESSION INFORMATION:1. AS22520/1 SUPERSEDES MIL-DTL-22520/1C AND MIL-DTL-22520/1C AMENDMENT 2. PART NUMBERS REMAIN UNCHANGED.SPECIFICATION NOTE:1. REVISION INDICATOR:

27、A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INC

28、LUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.AEROSPACE STANDARD AS22520/1SHEET 5 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTA

29、CTSM22520/1-02 TURRET HEADM22520/1-02 TURRET HEAD ASSEMBLY MARKINGSASSEMBLYPOSITIONERBODY NAME PLATEA B CCOLOR RED BLUE YELLOW BLUEBLACK LETTERS ON CONTRASTING BACKGROUNDMARKINGS 1/ 20/20 16/16 12/12 SEE FIG 1/ CONTACT SIZE NUMBERS AS SHOWN ENGRAVED ON EACH POSITIONER TOP SURFACE.FIGURE 2 - M22520/1

30、-02 TURRET HEAD FOR M39029/1-/5, /9-/12, /29-/32, /44-/45, /92AEROSPACE STANDARD AS22520/1SHEET 6 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-02 TURRET HEADM22520/1-02 DATAPLATE MARKINGSNAMEPLATE MARKING (SEE

31、 FIGURE AND REQUIREMENT 2)M22520/1-02(MFRS NAME & P/N)USE WITH M22520/1-01 BASIC TOOLFIGURE 2 - M22520/1-02 TURRET HEAD FOR M39029/1-/5, /9-/12, /29-/32, /44-/45, /92 (CONTINUED)APPLICATION:1. IN ADDITION TO THE STANDARD CONTACTS SPECIFIED ON THE DATAPLATE, THE POSITIONERS WILL ALSO CRIMP THE OBSOLE

32、TE CONTACTS SPECIFIED IN TABLE 3.TABLE 3 - OBSOLETE CONTACTS FOR M22520/1-02CONTACT BASIC PART NUMBEROBSOLETE CONTACT DASH NUMBER ACCOMMODATION FOR EACH POSITIONA B CMS3162 & MS3163-20 -16 -12MS3192 & MS3163MS18134 & MS18135MS24254 & MS24255MS90453 & MS90454MS83773/29 & /30MS83773/33 & /34SUPERSESSI

33、ON:1. M22520/1-02 SUPERSEDES THE TOOLS AS INDICATED IN TABLE 4.TABLE 4 - TOOL/POSITIONER SUPERSESSION INFORMATIONPART NUMBER SUPERSEDED PART NUMBERM22520/1-02 1/ MS27828-11/ MAY BE USED IN PLACE OF MS3191-3T, 12A, 16A, AND 20A, BUT IS NOT DIRECTLY INTERCHANGEABLE.CONTACT PART NUMBERSM39029/COLORCODE

34、CONTACT CRIMP BARRELSIZE 26 24 22 20 18 16 14 12WIRESIZE1-101, 2-105, 3-108, 4-110, 5-115, 9-132THRU -136, 10-138 THRU -142, 31-223THRU -227, -240, -448 & -627, 32-242THRU -246, -259 & -260, 92-532RED 20 2 3 4 SELECTORNO.1-102, 2-106, 3-109, 4-111 & -112, 5-116& -117, 11-146, 12-150, 29-212, 30-217

35、& -218, 31-228 THRU -233, 32-247 THRU -252, 44-287 & -288, 45-294 & -295, 92-533 & -534, 123-676, 124-681BLUE22 1 2 320 2 3 416 4 5 61-103, 4-113 & -114, 5-118 & -119, 29-213, 30-219, 31-234 THRU -239, 32-253 THRU -258, 44-289 & -290, 45-296 & -297, 92-535 & -536,123-677, 124-682YELLOW16 4 5 612 7 8

36、AEROSPACE STANDARD AS22520/1SHEET 7 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-03 TURRET HEADFIGURE 3 - M22520/1-03 TURRET HEAD FOR M39029/34-/37, OS12814 (TYPE P AND M) CONTACTSAEROSPACE STANDARD AS22520/1S

37、HEET 8 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-03 TURRET HEADM22520/1-03 TURRET HEAD ASSEMBLY MARKINGSASSEMBLYPOSITIONERBODY NAME PLATEA B CCOLOR BLUE/RED BLACK GREEN BLUEBLACK LETTERS ON CONTRASTING BACK

38、GROUNDMARKINGS 1/ 16/20 16/22 20SEE FIG1/ CONTACT SIZE NUMBERS AS SHOWN ENGRAVED ON EACH POSITIONER TOP SURFACE.M22520/1-03 DATAPLATE MARKINGSCONTACT PART NUMBERPOSITIONER COLOR 26 24 22 20 18 16WIRESIZEM39029/34-271 THRU -273, 35-274 THRU -276, 36-277 & -278, 37-279 & -28016 BLUE 6 7 7 SELECTORNO.2

39、0 RED 4 5 6OS12814 BASIC TYPE P & M16 BLACK 4 5 622 BLACK 2 3 4M21097/9-01 20 GREEN 1 2 3 4NAMEPLATE MARKING (SEE FIGURE & REQUIREMENT 2)M22520/1-03(MFRS NAME & P/N)USE WITH M22520/1-01 BASIC TOOLFIGURE 3 - M22520/1-03 TURRET HEAD FOR M39029/34-/37, OS12814 (TYPE P AND M) CONTACTS (CONTINUED)AEROSPA

40、CE STANDARD AS22520/1SHEET 9 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-03 TURRET HEADAPPLICATION:1. IN ADDITION TO THE STANDARD CONTACTS SPECIFIED ON THE DATAPLATE, THE POSITIONERS WILL ALSO CRIMP THE OBSOL

41、ETE CONTACTS SPECIFIED IN TABLE 5.TABLE 5 - OBSOLETE CONTACTS FOR M22520/1-03OBSOLETE CONTACT ACCOMMODATION FOR EACH POSITIONA B CMS17803-16-20M21097/9-01 NONEMS17803-16-16MS17803-20-20MS17804-16-20MS17804-16-16MS17804-20-20MS17807-16-16MS17807-16-20MS17808-16-16MS17808-16-20SUPERSESSION: 1. M22520/

42、1-03 SUPERSEDES THE TOOLS AS INDICATED IN TABLE 6.TABLE 6 - SUPERSESSION INFORMATIONPART NUMBER SUPERSEDED PART NUMBERM22520/1-03 1/ MS27828-021/ MAY BE USED IN PLACE OF MS3191-8T, BUT IS NOT DIRECTLY INTERCHANGEABLE.AEROSPACE STANDARD AS22520/1SHEET 10 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HA

43、ND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-04 TURRET HEADFIGURES 4 - M22520/1-04 TURRET HEAD FOR M39029/56-/58, /117, /118, /121, /123 CONTACTSAEROSPACE STANDARD AS22520/1SHEET 11 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIR

44、E BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-04 TURRET HEADM22520/1-04 TURRET HEAD ASSEMBLY MARKINGSASSEMBLYPOSITIONERBODY NAME PLATEA B CCOLOR RED BLUE YELLOW BLUE BLACK LETTERS ON CONTRASTING BACKGROUNDMARKINGS 1/ 20/20 16/16 12/12 SEE FIG.1/ CONTACT SIZE NUMBERS AS SHOWN ENGRAVE

45、D ON EACH POSITIONER TOP SURFACE.M22520/1-04 DATAPLATE MARKINGSCONTACTSM39029/POSITIONERCOLOR 24 22 20 18 16 14 12WIRESIZE56-351, 57-357, 58-363,106-615, 107-621, 117-634, 117-640, 118-646, 118-652,121-665, 122-672RED 1 2 3SELECTORNO.56-352, 57-358, 58-364,106-616, 107-622, 117-635,117-641, 118-647,

46、 118-653,121-666, 122-673BLUE 4 5 656-353, 57-359, 58-365,106-617, 107-623, 117-636, 117-642, 118-648, 118-654, 121-667, 122-374YELLOW 7 8NAMEPLATE MARKING (SEE FIGURE AND REQUIREMENT 2)M22520/1-04(MFRS NAME & P/N)USE WITH M22520/1-01 BASIC TOOLFIGURE 4 - M22520/1-04 TURRET HEAD FOR M39029/56-/58, /

47、117, /118, /121, /123 CONTACTS (CONTINUED)AEROSPACE STANDARD AS22520/1SHEET 12 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-04 TURRET HEADAPPLICATION:1. IN ADDITION TO THE STANDARD CONTACTS SPECIFIED ON THE DA

48、TAPLATE, THE POSITIONERS WILL ALSO CRIMP THE OBSOLETE CONTACTS SPECIFIED IN TABLE 7.SUPERSESSION: 1. M22520/1-04 SUPERSEDES THE TOOLS AS INDICATED IN TABLE 8.TABLE 7 - OBSOLETE CONTACTS FOR AS22520/1-04CONTACT BASIC PART NUMBEROBSOLETE CONTACT DASH NUMBER ACCOMMODATION FOR EACH POSITIONA B CMS27490-

49、20 -16 -12MS27491MS27492MS27494MS27495TABLE 8 - SUPERSESSION INFORMATIONPARTNUMBER SUPERSEDED PART NUMBERM22520/1-04 1/ MS27828-41/ MAY BE USED IN PLACE OF MS3191-9T, BUT IS NOT DIRECTLY INTERCHANGEABLE.AEROSPACE STANDARD AS22520/1SHEET 13 OF 41REV.ACRIMPING TOOLS, TYPE I, TERMINAL, HAND, WIRETERMINATION FOR WIRE BARREL SIZES 12THROUGH 22 AND COAXIAL INNER CONTACTSM22520/1-05 POSITIONERTOP END VIEW LOWER END VIEWSIDE VIEWSECTION VIEWFIGURE 5 - M22520/1-05 UNIVERSAL POSITIONER FOR MISCELLANEOUS CONTACTSAEROSPACE STANDARD AS22520/1SHEET 14 OF 41REV.ACRIMPING TOO