SAE AS 154G-2017 HOSE ASSEMBLY PTFE CRES REINFORCED 3000 PSI 400 STRAIGHT TO 45 FLARED LIGHTWEIGHT.pdf

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1、 AEROSPACE STANDARD HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT AS154Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electroni

2、c, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1979-02

3、REAFFIRMED 2007-07 REVISED2017-04THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.GFEDERAL SUPPLY CLASS 4720 AS154 SHEET 1 OF 6 REV. G PROCUREMENT SPECIFICATION: AS1339 /20/ SAETechnicalStandardsBoard Rulesprovidethat:“Thisreportispublished bySAEto advance the state oftechnicaland engineering sciences

4、.The use ofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarising therefrom,isthe sole responsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfive yearsatwhich time itmaybe revised,reaffirmed,stabilized,orcancelled.SAEinvit

5、esyourwritten commentsandsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS154G RATIONALE ESTABLISH CUFF DIMENSIONAL REQUIREMENTS FOR INTEGRAL FIRE SLEEVE CONFIGURATIONS. FIGURE 1 - HOSE AND FITTING DIMENSIONS FIGURE 2 - TUBULAR/C

6、OIL ABRASION END FIGURE 3 - ALTERNATE ELBOW CONFIGURATION /21/ ODFLARED FITTING ENDTO MATE WITH AS4395 OR EQUI VALENT 2XGA2A1ASSEMBLY LENGTH “L“ /1/ FACE OF SEAT2XSAFETY WIRE HOLES /23/ID2X E /3/2X F /4/2X C /2/2X THREAD TAEROSPACE STANDARD AS154 SHEET 2 OF 6 REV. G HOSE ASSEMBLY, PTFE, CRES REINFOR

7、CED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT FIGURE 4 - INTEGRAL FIRESLEEVE DIMENSIONS SEE TABLE 7 /26/ TABLE 1 - ASSEMBLY DIMENSION HOSE ASSEMBLY AS154 SIZE CODE SIZE THREAD T PER AS8879 ID MIN (REF) A1MAX A2MAX C /2/ DIA MIN E /3/ DIA MAX WITHOUT SLEEVING F HEX (REF) G MIN G MAX 04 .2

8、50 .4375-20 UNJF-3B .212 1.30 2.08 .135 .69 .56 .280 .450 06 .375 .5625-18 UNJF-3B .298 1.48 2.29 .240 .80 .69 .370 .565 08 .500 .7500-16 UNJF-3B .391 1.69 2.61 .340 .97 .88 .430 .645 10 .625 .8750-14 UNJF-3B .485 1.77 3.09 .410 1.11 1.00 .510 .675 12 .750 1.0625-12 UNJ-3B .602 1.99 3.44 .510 1.38 1

9、.25 .590 .720 16 1.000 1.3125-12 UNJ-3B .852 2.35 3.75 .760 1.66 1.50 .680 .820 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER SLEEVE CODE SLEEVE MATERIAL TEMP LIMIT F TOLE- RANCE HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .250 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .375 HOSE OR SLEEVE OUTSIDE

10、 DIAMETER /5/ HOSE SIZE .500 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .625 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .750 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE 1.000 () INDICATES HOSE ONLY, NO SLEEVE (SEE AS1339) 400 MAX MIN A ABRASION SLEEVE TUBULAR (TFE-AS1291-CODE B) /6/ 400 MAX

11、MIN .500 .440 .600 .540 .730 .670 .840 .780 1.110 1.050 1.400 1.340 B ABRASION SLEEVE COIL (NYLON AS1294) /7/ 275 MAX MIN .450 .390 .550 .490 .695 .635 .810 .750 1.080 1.020 1.360 1.300 C FIRESLEEVE (AS1072 SIL-FG) (15 MINUTES) /8/ /9/ /13/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250

12、1.125 1.500 1.375 D ABRASION SLEEVE INTEGRAL SILICONE COMPOSITE /10/ /14/ 350 MAX MIN .500 .460 .600 .560 .700 .660 .830 .790 1.120 1.070 1.400 1.350 E ABRASION SLEEVE SHRINK-ON (FEP) /11/ 350 MAX MIN .424 .374 .540 .480 .665 .615 .790 .730 1.070 1.010 1.350 1.290 F ABRASION SLEEVE SHRINK-ON (POLYOL

13、EFIN AS1073 - CODE B) /11/ 275 MAX MIN .450 .400 .560 .505 .695 .645 .810 .750 1.080 1.020 1.360 1.300 AEROSPACE STANDARD AS154 SHEET 3 OF 6 REV. G HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER (CONTINUED) SLEEVE

14、 CODE SLEEVE MATERIAL TEMP LIMIT F TOLE- RANCE HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .250 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .375 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .500 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .625 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .75

15、0 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE 1.000 G FIRESLEEVE (AS1072 SIL-FG) (5 MINUTES) /8/ /9/ /12/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250 1.125 1.500 1.375 H FIRESLEEVE INTEGRAL SILICONE (15 MINUTES) /13/ /26/ 400 MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.

16、160 1.515 1.455 J FIRESLEEVE INTEGRAL SILICONE (5 MINUTES) /12/ /26/ 400 MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.160 1.515 1.455 K INTEGRAL ABRASION SLEEVE (BRAIDED) POLYESTER /10/ 300 MAX MIN .490 .444 .570 .535 .695 .650 .800 .760 1.070 1.030 1.350 1.310 L ABRASION SLEEVE COIL (PT

17、FE-AS1293) /7/ 400 MAX MIN .500 .440 .600 .540 .730 .670 .862 .802 1.110 1.050 1.400 1.340 TABLE 3 - ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 INCHES .125 INCH 18 TO 36 INCHES, EXCLUSIVE .250 INCH 36 TO 50 INCHES, EXCLUSIVE .500 INCH 50 INCHES AND OVER 1% TABLE 4 - WEIGHT HOS

18、E OR SLEEVE CODE HOSE OR TYPE SLEEVE UNITS MAXIMUM WEIGHT HOSE SIZE .250 MAXIMUM WEIGHT HOSE SIZE .375 MAXIMUM WEIGHT HOSE SIZE .500 MAXIMUM WEIGHT HOSE SIZE .625 MAXIMUM WEIGHT HOSE SIZE .750 MAXIMUM WEIGHT HOSE SIZE 1.000 - A B HOSE ONLY ABRASION SLEEVE (TFE-AS1291-CODE B) ABRASION SLEEVE (NYLON A

19、S1294) LB/IN LB/IN LB/IN .009 .003 .001 .015 .004 .002 .020 .004 .003 .027 .005 .003 .058 .007 .004 .085 .009 .005 C D E FIRESLEEVE (15 MINUTES) AS1072 ABRASION SLEEVE INTEGRAL WITH HOSE ABRASION SLEEVE (FEP) LB/IN LB/IN LB/IN .007 .012 .002 .009 .016 .003 .011 .024 .003 .012 .034 .005 .017 .067 .00

20、6 .021 .110 .007 F G H ABRASION SLEEVE (AS1073-CODE B) FIRESLEEVE (5 MINUTES) AS1072 FIRESLEEVE INTEGRAL (15 MINUTES) WITH HOSE LB/IN LB/IN LB/IN .002 .007 .019 .003 .009 .027 .003 .011 .035 .004 .012 .047 .005 .017 .099 .006 .021 .117 J K L FIRESLEEVE INTEGRAL (5 MINUTES) WITH HOSE ABRASION SLEEVE

21、POLYESTER WITH HOSE ABRASION SLEEVE (PTFE-AS1293) LB/IN LB/IN LB/IN .019 .012 .003 .027 .016 .004 .035 .022 .005 .047 .030 .005 .099 .060 .006 .117 .090 .007 NONE FIRESLEEVE CLAMP LB/EA .025 .025 .025 .026 .026 .026 NONE FITTING END (HOSE SIZE-STRAIGHT) LB/EA .063 .106 .181 .260 .438 .650 NONE FITTI

22、NG END (HOSE SIZE - 45) LB/EA .075 .121 .207 .306 .566 .780 AEROSPACE STANDARD AS154 SHEET 4 OF 6 REV. G HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT TABLE 5 - SLEEVE LENGTH HOSE SIZE LENGTH (INCHES) 04 06 2.00 .25 08 10 2.50 .25 12 16 3.00 .25 TABLE 6 -

23、 SPHERICAL BALL SIZE FOR DETERMINING MINIMUM HOSE ASSEMBLY ID /2/ HOSE SIZE STRAIGHT FITTING (INCH) ELBOW FITTING (INCH) 04 06 08 .122 .216 .306 .115 .204 .289 10 12 16 .369 .459 .684 .349 .434 .646 TABLE 7 - INTEGRAL FIRE SLEEVE CUFF DIMENSIONS /26/ HOSE SIZE “K” MAX (INCHES) “M” MAX (INCHES) 04 06

24、 08 .96 1.08 1.22 2.05 2.18 2.55 10 12 16 1.37 1.54 1.87 2.67 2.67 3.10 NOTES /1/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. IF HOSE LENGTH IS AN EXACT WHOLE NUMBER IN

25、INCHES (NO FRACTIONAL LENGTH ADDITIONS), FOURTH DIGIT SHALL BE SPECIFIED AS “0”. LENGTH “L” IS MEASURED FROM “FACE OF SEAT” TO “FACE OF SEAT.” FOR LENGTH TOLERANCES SEE TABLE 3. /2/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 6 THROU

26、GH THE HOSE ASSEMBLY. /3/ DISTANCE ACROSS CORNERS OF THE COUPLING NUT MAY EXCEED THIS DIMENSION. /4/ STANDARD COUPLING NUTS SHALL BE IN ACCORDANCE WITH AN818 OR AS4370 AND MATE WITH AS4395 FLARED FITTING ENDS. NONSTANDARD COUPLING NUTS MAY BE USED, PROVIDED THEY ARE DIMENSIONALLY AND FUNCTIONALLY EQ

27、UIVALENT, AND PROVIDED THEY CANNOT BE REMOVED FROM THE FITTING. NUTS SHALL MEET TORQUE TEST REQUIREMENTS PER AS1339. /5/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. TUBULAR SLEEVES MAY NOT BE A PERFECT ROUND AND SHALL BE MEASURED WITH A DIAMETER TAPE RULE (OFTEN REFERRED TO AS A PI-TAPE). /6/ TUBULAR

28、ABRASION (TFE) SLEEVES SHALL HAVE AN ID NO GREATER THAN HOSE OD +.05 INCH. AXIAL MOVEMENT OF THE SLEEVE INSTALLED ON THE HOSE SHALL NOT EXCEED .05 INCH. ENDS OF THE TUBULAR SLEEVE SHALL BE TERMINATED WITH A LENGTH OF AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR, PER TABLE 5 AND FIGURE 2. AEROSPA

29、CE STANDARD AS154 SHEET 5 OF 6 REV. G HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT /7/ COIL ABRASION SLEEVES, WHEN ASSEMBLED ON A STRAIGHT HOSE, SHALL HAVE AN AVERAGE GAP BETWEEN COILS NOT EXCEEDING .05 INCH. DISPLACEMENT OF THE COILS OF THE SLEEVE, CAUS

30、ING A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE COILS CAN BE REPOSITIONED TO MEET THE GAP REQUIREMENTS. ENDS OF THE COIL SLEEVE SHALL BE TERMINATED WITH A LENGTH OF HEAT SHRINKABLE SLEEVING IN ACCORDANCE WITH TABLE 5 AND FIGURE 2. CODE “B” (NYLON COIL) ABRASION SLEEVES SHALL BE TERMINATED

31、 WITH AMS-DTL-23053/5 CLASS 1 OR 3, COLOR BLACK. CODE “L” (COIL ABRASION) SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/12, CLASS 1, COLOR TRANSPARENT, PTFE (OPTIONAL AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR). /8/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMP

32、RESSED, OR CLAMPED, TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /9/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER, PRIOR TO INSTALLATION, TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE

33、HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /10/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL, PERMANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMU

34、M OF .200 INCH FROM THE END OF THE COLLAR. /11/ FEP AND POLYOLEFIN SHRINK ABRASION SLEEVES SHALL BE SHRUNK TO A SNUG FIT OVER THE HOSE AND END FITTING COLLARS. /12/ ADD “AS1055 TYPE IIb CLASS A-S/P” OR “AS150 TYPE IXbA” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 MINUT

35、ES), WITH AS1055. /13/ ADD “AS1055 TYPE IIb CLASS B-S/P” OR “AS150 TYPE IXbB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE PROOF” (15 MINUTES), WITH AS1055. /14/ SLEEVES CODED “D” ARE INACTIVE FOR FUTURE DESIGN AND SUPERSEDED BY CODE “K”, AS OF THE RELEASE DATE OF REVISION “A” OF THI

36、S STANDARD. 15. CONSTRUCTION AND PERFORMANCE: SEE AS1339. FITTINGS SHALL BE PERMANENTLY ATTACHED TO THE HOSE. 16. OPERATING CHARACTERISTICS: SEE AS1339. 17. MATERIALS: a. HOSE AND FITTINGS: PER AS1339. b. SLEEVES: SEE APPLICABLE STANDARD, TABLE 2. 18. MARKING: MARKING SHALL BE PER AS1339 ON A STAINL

37、ESS STEEL BAND NOT OVER 1.0 INCH WIDE OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 INCH HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DA

38、TE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. 19. FIBERGLASS CONSTRUCTED FIRESLEEVES ARE IDENTICAL DIMENSIONALLY AND FUNCTIONALLY WITH ASBESTOS CONSTRUCTED FIRESLEEVES. ASBESTOS CONSTRUCTED FIRESLEEVES MAY BE RECEIVED AND USED UNTIL SUPPLY IS

39、DEPLETED. /20/ PROCUREMENT SPECIFICATION: AS1339 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCT

40、S LIST (QPL) PRI-QPL-AS1339 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. /21/ ALTERNATE FORGED CONFIGURATION MAY BE USED PROVIDED ALL DIMENSIONAL AND WEIGHT REQUIREMENTS ARE MET. 22. DO NOT USE UNASSIGNED SIZE CODES OR SLEEVE CODES. /23/ SAFETY WIRE HOLES, LOCATION AND DIAMETER PER AS

41、1043. WHEN CODE “L” IS SPECIFIED AT THE END OF THE PART NUMBER, SAFETY WIRE HOLES SHALL BE INCLUDED ON BOTH END FITTINGS. AEROSPACE STANDARD AS154 SHEET 6 OF 6 REV. G HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45, FLARED, LIGHTWEIGHT 24. EXAMPLE OF PART NUMBER: HOSE ASSEMBLY,

42、 PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 ELBOW, FLARED, LIGHTWEIGHT, .500 DIAMETER, ABRASION SLEEVE COIL (PTFE-AS1293), 24.250 INCHES LONG, WITH LOCKWIRE HOLES ON BOTH ENDS. AS154 08 L 024 2 L SAFETY WIRE HOLES /23/ - ADD ONLY WHEN REQUIRED FRACTIONAL LENGTH IN EIGHTHS OF AN INCH /1/

43、LENGTH IN WHOLE INCHES /1/ SLEEVE CODE, SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, SEE TABLE 1 BASIC HOSE ASSEMBLY PART NUMBER 25. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BE

44、EN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. /26/ HOSE SLE

45、EVE CODE H AND J CONFIGURATIONS (TABLE 7): THE ENDS OF THE INTEGRAL FIRE SLEEVE AND FITTING SOCKET/COLLAR MAY BE COVERED WITH A SILICONE CUFF OR MOLDED SILICONE (FIGURE 4 AND TABLE 7) AS REQUIRED TO COMPLY WITH APPLICABLE FIRE PROOF OR FIRE RESISTANCE REQUIREMENTS. 27. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION.