SAE AS 153H-2017 HOSE ASSEMBLY PTFE CRES REINFORCED 3000 PSI 400 STRAIGHT TO STRAIGHT FLARED LIGHTWEIGHT.pdf

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1、 AEROSPACE STANDARD HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT AS153Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, ele

2、ctronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED19

3、79-02REAFFIRMED 2007-07REVISED2017-04THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.HFEDERAL SUPPLY CLASS 4720 AS153 SHEET 1 OF 5 REV. H PROCUREMENT SPECIFICATION: AS1339 /20/ SAETechnicalStandardsBoard Rulesprovidethat:“Thisreportispublished bySAEto advance the state oftechnicaland engineering scie

4、nces.The use ofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarising therefrom,isthe sole responsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhich time itmaybe revised,reaffirmed,stabilized,orcancelled.SAEin

5、vitesyourwritten commentsandsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS153H RATIONALE ESTABLISH CUFF DIMENSIONAL REQUIREMENTS FOR INTEGRAL FIRE SLEEVE CONFIGURATIONS. ODASSEMBLY LENGTH “L“ /1/ FACE OF SEAT2XFLA RED FITTING

6、ENDTO MATE WITH AS4395 OR EQUIVALENT 2XDIMENSIONS IN INCHES2X AID2X E /3/2X C /2/2X THREA D T2X F /4/SA FETY WIRE HOLES / 22/FIGURE 1 - HOSE AND FITTING DIMENSIONS FIGURE 2 - TUBULAR/COIL ABRASION END FIGURE 3 - INTEGRAL FIRESLEEVE DIMENSIONS - SEE TABLE 7 /25/ AEROSPACE STANDARD AS153 SHEET 2 OF 5

7、REV. H HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT TABLE 1 - ASSEMBLY DIMENSION HOSE ASSEMBLY AS153 SIZE CODE SIZE REF THREAD T PER AS8879 ID MIN (REF) A MAX C /2/ DIA MIN E /3/ DIA MAX WITHOUT SLEEVING F HEX (REF) 04 .250 .4375-20 UNJF-3B .212 1.

8、30 .135 .69 .56 06 .375 .5625-18 UNJF-3B .298 1.48 .240 .80 .69 08 .500 .7500-16 UNJF-3B .391 1.69 .340 .97 .88 10 .625 .8750-14 UNJF-3B .485 1.77 .410 1.11 1.00 12 .750 1.0625-12 UNJ-3B .602 1.99 .510 1.38 1.25 16 1.000 1.3125-12 UNJ-3B .852 2.35 .760 1.66 1.50 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIA

9、METER SLEEVE CODE SLEEVE MATERIAL TEMP. LIMIT F TOLE- RANCE HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .250 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .375 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .500 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE .625 HOSE OR SLEEVE OUTSIDE DIAMETER /5/

10、HOSE SIZE .750 HOSE OR SLEEVE OUTSIDE DIAMETER /5/ HOSE SIZE 1.000 () INDICATES HOSE ONLY, NO SLEEVE (SEE AS1339) 400 MAX MIN A ABRASION SLEEVE TUBULAR (TFE-AS1291-CODE B) /6/ 400 MAX MIN .500 .440 .600 .540 .730 .670 .840 .780 1.110 1.050 1.400 1.340 B ABRASION SLEEVE COIL (NYLON AS1294) /7/ 275 MA

11、X MIN .450 .390 .550 .490 .695 .635 .810 .750 1.080 1.020 1.360 1.300 C FIRESLEEVE (AS1072 SIL-FG) (15 MINUTES) /8/ /9/ /13/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250 1.125 1.500 1.375 D ABRASION SLEEVE INTEGRAL SILICONE COMPOSITE /10/ /14/ 350 MAX MIN .500 .460 .600 .560 .700 .660

12、.830 .790 1.120 1.070 1.400 1.350 E ABRASION SLEEVE SHRINK-ON (FEP) /11/ 350 MAX MIN .424 .374 .540 .480 .665 .615 .790 .730 1.070 1.010 1.350 1.290 F ABRASION SLEEVE SHRINK-ON (POLYOLEFIN AS1073 - CODE B) /11/ 275 MAX MIN .450 .400 .560 .505 .695 .645 .810 .750 1.080 1.020 1.360 1.300 G FIRESLEEVE

13、(AS1072 SIL-FG) (5 MINUTES) /8/ /9/ /12/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250 1.125 1.500 1.375 H FIRESLEEVE INTEGRAL SILICONE (15 MINUTES) /13/ /25/ 400 MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.160 1.515 1.455 J FIRESLEEVE INTEGRAL SILICONE (5 MINUTES) /12/ /25

14、/ 400 MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.160 1.515 1.455 K INTEGRAL ABRASION SLEEVE (BRAIDED) POLYESTER /10/ 300 MAX MIN .490 .444 .570 .535 .695 .650 .800 .760 1.070 1.030 1.350 1.310 L ABRASION SLEEVE COIL (PTFE-AS1293) /7/ 400 MAX MIN .500 .440 .600 .540 .730 .670 .862 .802

15、1.110 1.050 1.400 1.340 AEROSPACE STANDARD AS153 SHEET 3 OF 5 REV. H HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT TABLE 3 - ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 INCHES .125 INCHES 18 TO 36 INCHES, EXCLUSIVE .250 INCHES

16、36 TO 50 INCHES, EXCLUSIVE .500 INCHES 50 INCHES AND OVER 1% TABLE 4 - WEIGHT HOSE OR SLEEVE CODE HOSE OR TYPE SLEEVE UNITS MAXIMUM WEIGHT HOSE SIZE .250 MAXIMUM WEIGHT HOSE SIZE .375 MAXIMUM WEIGHT HOSE SIZE .500 MAXIMUM WEIGHT HOSE SIZE .625 MAXIMUM WEIGHT HOSE SIZE .750 MAXIMUM WEIGHT HOSE SIZE 1

17、.000 - A B HOSE ONLY ABRASION SLEEVE (TFE-AS1291-CODE B) ABRASION SLEEVE (NYLON AS1294) LB/IN LB/IN LB/IN .009 .003 .001 .015 .004 .002 .020 .004 .003 .027 .005 .003 .058 .007 .004 .085 .009 .005 C D E FIRESLEEVE (15 MINUTES) AS1072 ABRASION SLEEVE INTEGRAL WITH HOSE ABRASION SLEEVE (FEP) LB/IN LB/I

18、N LB/IN .007 .012 .002 .009 .016 .003 .011 .024 .003 .012 .034 .005 .017 .067 .006 .021 .110 .007 F G H ABRASION SLEEVE (AS1073-CODE B) FIRESLEEVE (5 MINUTES) AS1072 FIRESLEEVE INTEGRAL (15 MINUTES) WITH HOSE LB/IN LB/IN LB/IN .002 .007 .019 .003 .009 .027 .003 .011 .035 .004 .012 .047 .005 .017 .09

19、9 .006 .021 .117 J K L FIRESLEEVE INTEGRAL (5 MINUTES) WITH HOSE ABRASION SLEEVE POLYESTER WITH HOSE ABRASION SLEEVE (PTFE-AS1293) LB/IN LB/IN LB/IN .019 .012 .003 .027 .016 .004 .035 .022 .005 .047 .030 .005 .099 .060 .006 .117 .090 .007 NONE FIRESLEEVE CLAMP LB/EA .025 .025 .025 .026 .026 .033 NON

20、E FITTING END (HOSE SIZE STRAIGHT) LB/EA .063 .106 .181 .260 .438 .650 TABLE 5 - SLEEVE LENGTH HOSE SIZE LENGTH (INCHES) 04 06 2.00 .25 08 10 2.50 .25 12 16 3.00 .25 TABLE 6 - SPHERICAL BALL SIZE FOR DETERMINING MINIMUM HOSE ASSEMBLY ID /2/ HOSE SIZE ELBOW FITTING (INCH) 04 06 08 .122 .216 .306 10 1

21、2 16 .369 .459 .684 AEROSPACE STANDARD AS153 SHEET 4 OF 5 REV. H HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT TABLE 7 INTEGRAL FIRE SLEEVE CUFF DIMENSIONS /25/ HOSE SIZE “K” MAX (INCHES) “M” MAX (INCHES) 04 06 08 .96 1.08 1.22 2.05 2.18 2.55 10 12

22、16 1.37 1.54 1.87 2.67 2.67 3.10 NOTES /1/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. IF HOSE LENGTH IS AN EXACT WHOLE NUMBER IN INCHES (NO FRACTIONAL LENGTH ADDITIONS)

23、, FOURTH DIGIT SHALL BE SPECIFIED AS “0”. LENGTH “L” IS MEASURED FROM “FACE OF SEAT” TO “FACE OF SEAT.” FOR LENGTH TOLERANCES SEE TABLE 3. /2/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 6 THROUGH THE HOSE ASSEMBLY. /3/ DISTANCE ACRO

24、SS CORNERS OF THE COUPLING NUT MAY EXCEED THIS DIMENSION. /4/ STANDARD COUPLING NUTS SHALL BE IN ACCORDANCE WITH AN818 OR AS4370 AND MATE WITH AS4395 FLARED FITTING ENDS. NONSTANDARD COUPLING NUTS MAY BE USED, PROVIDED THEY ARE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT, AND PROVIDED THEY CANNOT BE R

25、EMOVED FROM THE FITTING. NUTS SHALL MEET TORQUE TEST REQUIREMENTS PER AS1339. /5/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. TUBULAR SLEEVES MAY NOT BE A PERFECT ROUND AND SHALL BE MEASURED WITH A DIAMETER TAPE RULE (OFTEN REFERRED TO AS A PI-TAPE). /6/ TUBULAR ABRASION (TFE) SLEEVES SHALL HAVE AN ID

26、 NO GREATER THAN HOSE OD + .05 INCH AXIAL MOVEMENT OF THE SLEEVE INSTALLED ON THE HOSE SHALL NOT EXCEED .05 INCH ENDS OF THE TUBULAR SLEEVE SHALL BE TERMINATED WITH A LENGTH OF AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR, PER TABLE 5 AND FIGURE 2. /7/ COIL ABRASION SLEEVES, WHEN ASSEMBLED ON A

27、STRAIGHT HOSE, SHALL HAVE AN AVERAGE GAP BETWEEN COILS NOT EXCEEDING .05 INCH DISPLACEMENT OF THE COILS OF THE SLEEVE, CAUSING A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE COILS CAN BE REPOSITIONED TO MEET THE GAP REQUIREMENTS. ENDS OF THE COIL SLEEVE SHALL BE TERMINATED WITH A LENGTH OF H

28、EAT SHRINKABLE SLEEVING IN ACCORDANCE WITH TABLE 5 AND FIGURE 2. CODE “B” (NYLON COIL) ABRASION SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/5 CLASS 1 OR 3, COLOR BLACK. CODE “L” (COIL ABRASION) SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/12, CLASS 1, COLOR TRANSPARENT, PTFE (OPTIONAL AMS-DTL-2

29、3053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR). /8/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED, TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /9/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED

30、WITH RTV SILICONE RUBBER, PRIOR TO INSTALLATION, TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SIL

31、ICONE RUBBER. /10/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL, PERMANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMUM OF .200 INCH FROM THE END OF THE COLLAR. /11/ FEP AND POLYOLEFIN SHRINK ABRASION SLEEVES SHALL BE SHRUNK TO A SNUG FIT OVER THE HOSE AND END FITTING COLLARS. /12/ ADD “AS1055

32、TYPE IIb CLASS A-S/P” OR “AS150 TYPE IX bA” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 MIN), WITH AS1055. /13/ ADD “AS1055 TYPE IIb CLASS B-S/P” OR “ASI50 TYPE IX bB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE PROOF” (15 MIN), WITH AS1055. /14/ SLEEV

33、ES CODED “D” ARE INACTIVE FOR FUTURE DESIGN AND SUPERSEDED BY CODE “K”, AS OF THE RELEASE DATE OF REVISION “B” OF THIS STANDARD. 15. CONSTRUCTION AND PERFORMANCE: SEE AS1339. FITTINGS SHALL BE PERMANENTLY ATTACHED TO THE HOSE. AEROSPACE STANDARD AS153 SHEET 5 OF 5 REV. H HOSE ASSEMBLY, PTFE, CRES RE

34、INFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT 16. OPERATING CHARACTERISTICS: SEE AS1339. 17. MATERIALS: a. HOSE AND FITTINGS: PER AS1339. b. SLEEVES: SEE APPLICABLE STANDARD, TABLE 2. 18. MARKING: MARKING SHALL BE PER AS1339 ON A STAINLESS-STEEL BAND NOT OVER 1.0 INCH WIDE, OR

35、 ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 INCH HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY

36、MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. 19. FIBERGLASS CONSTRUCTED FIRESLEEVES ARE IDENTICAL DIMENSIONALLY AND FUNCTIONALLY WITH ASBESTOS CONSTRUCTED FIRESLEEVES. ASBESTOS CONSTRUCTED FIRESLEEVES MAY BE RECEIVED AND USED UNTIL SUPPLY IS DEPLETED. /20/ PROCUREMENT SPECIFICATION

37、: AS1339 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS1339 FOR THIS STA

38、NDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. 21. DO NOT USE UNASSIGNED SIZE CODES OR SLEEVE CODES. /22/ SAFETY WIRE HOLES, LOCATION, AND DIAMETER PER AS1043. WHEN CODE “L” IS SPECIFIED AT THE END OF THE PART NUMBER, SAFETY WIRE HOLES SHALL BE INCLUDED ON BOTH END FITTINGS. 23. EXAMPLE OF PART NUM

39、BER: HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARED, LIGHTWEIGHT, .500 DIA, ABRASION SLEEVE COIL (PTFE-AS1293), 24.250 LONG, WITH LOCKWIRE HOLES ON BOTH ENDS. AS153 08 L 024 2 L SAFETY WIRE HOLES /22/ - ADD ONLY WHEN REQUIRED FRACTIONAL LENGTH IN EIGHTHS OF AN IN

40、CH /1/ LENGTH IN WHOLE INCHES /1/ SLEEVE CODE, SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, SEE TABLE 1 BASIC HOSE ASSEMBLY PART NUMBER 24. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES,

41、HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. /25/ H

42、OSE SLEEVE CODE H & J CONFIGURATIONS (TABLE 7): THE ENDS OF THE INTEGRAL FIRE SLEEVE AND FITTING SOCKET/COLLAR MAY BE COVERED WITH A SILICONE CUFF OR MOLDED SILICONE (FIGURE 3 AND TABLE 7) AS REQUIRED TO COMPLY WITH APPLICABLE FIRE PROOF OR FIRE RESISTANCE REQUIREMENTS. 26. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION.