SAE ARP 6059-2013 Solid De-Icing Anti-Icing Material Spreader for Airport Application《机场用固体除冰 防冰材料撒布机》.pdf

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1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2013 SAE International All rights reserved. No part of this pub

3、lication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970

4、(outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/ARP6059AEROSPACERECOMMENDEDPRACTICEARP6059 Issued 2013-07 Solid De-Icing/Anti-Icing

5、Material Spreader for Airport Application RATIONALEThis SAE Aerospace Recommended Practice (ARP) is a continuation of the G-15 committees primary mission of developing standards for airport snow and ice control equipment.TABLE OF CONTENTS 1. SCOPE 32. REFERENCES 32.1 Applicable Documents 32.1.1 SAE

6、Publications . 42.1.2 ASTM Publications 42.1.3 FAA Publications . 42.1.4 FMCSR Publications from FMCSA . 42.1.5 RTCA Publications 42.2 Definitions . 53. TECHNICAL REQUIREMENTS 103.1 General Description 103.2 Minimum Performance Requirements 103.3 Carrier Vehicle 113.3.1 Information to be Provided fo

7、r Carrier Vehicle Selection 123.4 Electrical System . 123.5 Conveyor . 133.6 Discharge Gate . 133.7 Disbursing Mechanism 143.8 Dispensed Material Size Control 143.9 Distribution Control System 143.10 Hopper Screens 143.11 Pre-Wetting System 153.12 Mounting . 153.12.1 For Slip in Spreaders 153.12.2 F

8、or Permanently Mounted Spreaders. 163.13 Painting and Finishing . 163.13.1 Painting, Marking, and Lighting of Vehicles 163.14 Labels and Instruction Placards 163.15 Model Certification 163.16 Airport Specific Equipment 173.17 Preventative Maintenance Provisions . 183.18 Operation, Parts, and Mainten

9、ance Manuals . 18SAE ARP6059 Page 2 of 20 3.19 Calibration . 193.20 Delivery and Setup 193.21 Training . 193.22 Warranty 194. NOTES 19APPENDIX A MATERIAL SPREADING PATTERN TESTING . 20SAE ARP6059 Page 3 of 20 1. SCOPE This equipment recommended practice defines the requirements for a permanent vehic

10、le-mounted or slip-in accessory device designed to transport and distribute aggregate de-icing, anti-icing, or friction modifying solid materials or wetted solid materials onto runways, taxiways, ramp, and terminal areas and other paved surfaces on an airport. It is not intended for liquid material

11、spreaders which are addressed in ARP5559. The material spreader may be permanently mounted on a carrier vehicle, trailer, or semi-trailer, or temporarily installed on a carrier vehicle trailer, or semi-trailer forseasonal use only. The carrier vehicle may be dedicated to material spreading applicati

12、ons only, or provide additional functions such as a plow vehicle, flat bed or dump body. Carrier vehicles are self-propelled prime movers, generally a commercial or purpose-built truck that provides the mobility to move the material spreader on these paved surfaces. Carrier vehicle recommended pract

13、ices may be found in ARP5943 plows and ARP5539, rotary plow with carrier vehicle.This recommended practice does not include requirements for the carrier vehicle, snow plow or other applications for the carrier vehicle. The airport sponsor requires this equipment in order to maintain the airfield pri

14、or to, during and after snow and ice events. In combination with other supporting Snow Removal Equipment (SRE), the material spreader will enable the airport to modify the friction on surfaces used by aircraft prior to the accumulation of snow or ice; during or after a snow or ice event; or, after t

15、he removal of snow or ice by other snow removal equipment. Material spreader vehicles are often equipped with a displacement plow to provide both plowing and material spreading functionality. Some units may be used for other service such as parking lot or roadway snow and ice control, applying mater

16、ial for spills, for use as a conventional dump truck, or other applications.It is the intent of this document to describe a hopper type material spreader, or hopper type material spreader combined with a liquid reservoir for pre-wetting the chemical, complete with rear end spreading device and neces

17、sary operational controls, suitable for skid mounting or chassis mounting on a carrier vehicle for airport application. The spreader material deposition is controlled by a single operator, normally the driver of the carrier vehicle, employing a control panel conveniently placed near the operator con

18、trol station close to the drivers position. Material spreaders are primarily defined by the carrying capacity of the hopper (typically expressed in cubic yards) and by the width of the path for reliable and accurate material spreading (typically expressed in feet). Presently, typical hopper capaciti

19、es vary from about 8 cubic yards to about 16 cubic yards; and, spreading widths vary from about 12 feet to about 80 feet. The material spreading pattern should produce a uniform distribution pattern, an even path from as little as 2 feet wide to the maximum specified spreading width throughout the s

20、preading speed range. The unit should be designed to allow loading with bucket loaders, fixed equipment and manual loading. It should provide for protecting the dry materials in the hopper from direct exposure to the elements, particularly moisture before, during and after a snow event, and the safe

21、 and consistent spreading of the material on airport surfaces. In addition, the unit must provide methods of efficiently removing material from the hopper when no longer needed (end of storm/season) or for unit maintenance. Material spreaders should be designed for operation using any of the typical

22、 airport snow and ice control chemicals, specifically including airport sand, sodium acetate, calcium chloride, Sodium Formate Urea and Urea liquid solution and liquid Potassium Acetate. Airport sponsors may specify other chemicals appropriate to their operational needs. 2. REFERENCES 2.1 Applicable

23、 Documents The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of

24、 this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. SAE ARP6059 Page 4 of 20 2.1.1 SAE Publications Available from SAE International, 400 C

25、ommonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.SAE J931 Hydraulic Fluid Power Circuit Filtration - Application and, when so attached enables the material spreader to dispense materials on airport surfaces. CERTIFICAT

26、ION: Documentation validating the results of testing, engineering analysis, or application approval or other technical approval.CG (CENTER OF GRAVITY): The imaginary point where the total weight of an object may be considered to act.CONVEYOR: A mechanism in the material spreader that moves stored ma

27、terial from the hopper to the spreaders dispersing mechanism, or which conveys material by an independent means like a metering feed roller which is sometimes referred to as an “unloaded conveyor.“ DIFFERENTIAL: The gear assembly on the drive axle that permits one wheel to turn slower or faster than

28、 the other when negotiating a turn. The gear assembly in a transfer case that allows the front prop-shaft to turn slower or faster than the other when negotiating a turn. DIFFERENTIAL, AUTOMATIC LOCKING: The gear assembly in the transfer case that allows the front prop-shaft to turn slower or faster

29、 than the rear prop-shaft when negotiating a turn while providing maximum driving torque to both the front and rear axles. The gear assembly on the drive axle that permits one wheel to turn slower or faster than the other when negotiating a turn while providing maximum driving torque to both wheels.

30、 Automatic locking differentials provide positive drive to both driven members. DIFFERENTIAL, MANUAL LOCKING (BEVEL GEAR): The gear assembly on the drive axle that permits one wheel to turn slower or faster than the other when negotiating a turn but with provisions for the operator to fully lock and

31、 unlock the differential action from the cab. Bevel gears provide positive drive to both driven members. SAE ARP6059 Page 6 of 20 DIMENSIONS:AE Centerline of rear axle/tandem to the end of frame. BA Bumper to centerline of front axle BBC Bumper to back of cab CA Back of cab to centerline of rear axl

32、e CE Back of cab to end of the frame (AE + CA = CE) FH Frame height from the ground to the top of frame OAL Overall Length WB Wheelbase DISPERSING MECHANISM: The mechanism of the material spreader that receives the material and disperses it in a controlled and measured manner onto the airport surfac

33、es. DROP BOX: A gear box (or chain box) that transmits the power output by an auxiliary engine to its driven implement. A drop box usually lowers the physical height of the power to assist in packaging machinery and equipment. A drop box can have one single ratio or multiple ratios. EQUIPMENT, AUXIL

34、IARY: Any equipment, in addition to the basic chassis that is required for a piece of equipment/vehicle to perform its functions. For example, a winch would be auxiliary equipment for a tow truck. All Auxiliary Equipment necessary to enable the equipment to perform its functions must be included and

35、 installed as part of the equipment on delivery. FMVSS: An abbreviation for the Federal Motor Vehicle Safety Standards. FRONT/REAR AXLE DISCONNECT: A mechanism within a transfer case designed to engage and disengage drive to the axle. FUEL CAPACITY, MAXIMUM: The maximum actual volume of fluid able t

36、o fit into on-board tanks. FUEL CAPACITY, USEABLE: The maximum amount of fluid able to be drawn from an on-board tank with the vehicle and tank stationary and in the fixed, operating position. GAWR: Abbreviation for Gross Axle Weight Rating. The rating of the lowest rated member as defined by the co

37、mponent manufacturer from the following components: tires, suspension, hubs/wheels, rims, bearings, beam, and brakes. GEAR RATIO: The ratio of the speed of the input to a gearbox to the speed of the output from the gearbox. For a single pair of gears, the ratio is found by dividing the number of tee

38、th on the driven gear by the number of teeth on the driving gear.GEARED SPEED: The theoretical vehicle speed based on engine RPM, transmission gear ratio(s), driving axle ratio, and tire size. GEARS, SINGLE AND MULTIPLE REDUCTION: Single reduction gearing refers to one speed reduction through the ge

39、aring component. Multiple reduction refers to more than one step of speed reduction through the gearing component. GRADE-ABILITY: The percent grade that a vehicle will negotiate. GRATES: Devices installed on the top of the hopper to prevent oversized materials from entering the hopper during hopper

40、filling operations. GVWR: Abbreviation for Gross Vehicle Weight Rating. The sum of the Gross Axle Weight Ratings (GAWR). HEAPED LOAD: The capacity of the hopper when loaded to the point at which the hopper is filled above level to a point that the material is stacked or heaped to its natural angle o

41、f repose. The maximum volume of dry material that the hopper can carry without spillage. SAE ARP6059 Page 7 of 20 HOPPER: The portion of the material spreader designed to store the materials.HORSEPOWER, GROSS BRAKE (or actual delivered horsepower): A measure of the rate at which engine power is prod

42、uced. The time rate of doing work, as measured by a Pony brake or electric dynamometer can also be described as the amount of work done by a certain torque being exerted over a definite space of time. Brake horsepower is expressed as the torque in pound feet times the number of revolutions per minut

43、e divided by the constant 5252. Brake HP = torque x engine rpm 5252 HORSEPOWER, GROSS: The brake HP determined under conditions defined by dynamometer test of the stripped engine, that is, the brake horsepower of the engine with only those accessories and attachments necessary to the functioning of

44、the engine during test. HORSEPOWER, NET: The brake horsepower delivered to the clutch, or its equivalent, with all accessories and attachments function (including exhaust pipe, muffler and tail pipe) which are standard or regular equipment on the engine as installed in the particular chassis. LOADIN

45、G HEIGHT: The height, with the vehicle empty, from the ground to the highest point of the material spreader (including grates when so equipped). The height necessary to permit loading material into the material spreader.MATERIAL SPREADING CONTROL SYSTEM (MSCS): The system that controls the various c

46、omponents in the material spreader and carrier vehicle to allow the selection of desired application rates and to assure that material is dispersed in accordance with the selected rate regardless of ground speed, and/or that the operator is suitably alarmed should the selected rate not be achieved.

47、MAXIMUM TIRE LOAD RATING: The load rating at the maximum permissible inflation pressure for that tire. MAXIMUM LOADED VEHICLE WEIGHT: The sum of curb weight, passengers, and cargo; equal to the Gross Vehicle Weight (GVW). MAXIMUM PERMISSIBLE INFLATION PRESSURE: The maximum cold inflation pressure to

48、 which a tire may be inflated. MAXIMUM SPEED: The speed attainable by accelerating at maximum rate from a standing start for one mile. MAXIMUM STARTING GRADE: The percent grade on which a vehicle is able to start from a complete stop. MAXIMUM SUSTAINED VEHICLE SPEED: Highest speed a vehicle can main

49、tain under full load conditions on level ground.NHTSA: An abbreviation for the National Highway Traffic Safety Administration. NEW AND CURRENT PRODUCTION COMPONENTS: New, unused, and free of all defects and imperfections that could affect the serviceability of the finished product. Component with a manufacture date no older than 1 year prior to bid proposal.NEW AND OF CURRENT PRODUCTION UNIT, AS IN TOTAL UNIT (CHASSIS AND ATTACHMENTS): Unit whose manu