REG NASA-LLIS-0725--2000 Lessons Learned Electrical Electronic And Electromechanical Parts Selection Criteria For Flight Systems.pdf

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1、Best Practices Entry: Best Practice Info:a71 Committee Approval Date: 2000-03-30a71 Center Point of Contact: GSFCa71 Submitted by: Wilson HarkinsSubject: Electrical, Electronic, And Electromechanical Parts Selection Criteria For Flight Systems Practice: Use highest reliability EEE parts available, c

2、onsistent with functional requirements, program cost, and schedule constraints, for spaceflight systems.Programs that Certify Usage: N/ACenter to Contact for Information: GSFCImplementation Method: This Lessons Learned is based on Reliability Practice No. PD-ED-1236; from NASA Technical Memorandum 4

3、322A, NASA Reliability Preferred Practices for Design and Test.One of the most important considerations in designing reliable flight hardware is selection and use of the highest quality possible components. Proper selection, application, and testing of Electrical, Electronic, and Electromechanical (

4、EEE) components will generally contribute to mission success and provide long term program cost savings. An effective EEE parts program has helped many projects in achieving optimum safety, reliability, maintainability, on-time delivery, and performance of program hardware. The resulting reduction i

5、n parts and part-related failures saves program resources through decreased failure investigation and maintenance costs.Implementation Method:Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-The selection of EEE parts should be driven by performance d

6、emands, environmental and circuit application, reliability, and maintenance allocations defined by the equipment specification. EEE parts should be selected based on the suitability for their applications and proven qualifications to the requirements of their specifications. Selection of standard EE

7、E parts when required or where feasible, will help minimize the number of styles and generic types and will provide parts with proven technologies and inherent reliability features.Program Requirements Documents (PRDs) for the various NASA hardware usually includes EEE parts selection criteria, incl

8、uding definitions of standard and nonstandard parts. There is an order of precedence for selection of EEE parts that range from MIL-STD- 975 grade 1 parts down to commercial off-the-shelf parts/hardware. When standard parts are required by the PRDs, but the design requirements cannot accommodate any

9、 of the parts listed in MIL-STD-975, there is a provision for submittal of a nonstandard part approval request (NSPAR). A NSPAR request is made and approved prior to procurement and use of the part in the design.1. Standard Partsa. General. The parts listed in MIL-STD-975 have been selected to meet

10、the needs of a project while providing parts that are available, economical, and recognized within the parts industry as quality parts. The specifications for these parts are based largely on the Department of Defense (DoD) parts standardization program and methods. All users of MIL-STD-975 have a r

11、esponsibility to inform the NASA Parts Project Office (NPPO) of the requirement for new or improved parts . NASA Headquarters has designated GSFC as the lead Center.b. Requirements. Standard parts are listed in MIL-STD-975; procured in accordance with the specifications listed; processed in accordan

12、ce with any special requirements shown; procured from the designated sources of supply; bear the specified part designations, and are properly classified. Parts exhibiting equivalent performance requirements and having the same generic part designation as the standard part, but not procured to the M

13、IL-STD-975 specifications or from the qualified manufacturing sources, are not standard parts. These parts are treated as nonstandard parts. Assurance requirements for standard parts are included in the procurement specification for these parts. These requirements typically include qualification tes

14、ting, in-process tests, inspections, quality conformance testing, screening, and any special processing requirements.c. Standard part grade levels. MIL-STD-975 provides two levels of parts to accommodate part reliability, cost, availability, and delivery. Grade 1 parts are those which demonstrate a

15、low failure rate. Grade 2 parts are available at a lower cost than grade 1 parts, but often exhibit higher failure rates. The requirements for grade 1 and grade 2 parts are contained in the controlling source control documents which describe the differences in part design, processing, qualification,

16、 quality conformance inspection, and screening to ensure appropriate reliability and performance.d. Screening. The screening requirements for standard parts are included in the procurement specification for the part.Provided by IHSNot for ResaleNo reproduction or networking permitted without license

17、 from IHS-,-,-e. Radiation effects. The radiation requirements for standard parts are specified in the source control document for the part. For those parts that require radiation hardness, two important requirements need to be specified: total dose and single event effect (SEE) magnitudes.f. Derati

18、ng. Derating is the reduction of electrical, thermal, and mechanical stresses applied to a part in order to decrease the degradation rate and prolong the expected life of the part. Derating increases the margin of safety between the operating stress level and the actual failure level for the part, p

19、roviding added protection from system transients. All parts must be derated in their application in accordance with the PRDs derating requirements (usually MIL-STD-975, Appendix A).2. Nonstandard Partsa. General. Any part that is not listed in MIL-STD-975 is a nonstandard part. Nonstandard parts are

20、 submitted for review and final approval by the project office.b. Requirements. All nonstandard parts must perform satisfactorily in the mission envelope. Risks using nonstandard parts are identified. The following steps are often taken when selecting a nonstandard part (i.e. data required to comple

21、te Form 4-15): a72 Establish that the part is required for form, fit, and function.a72 Prepare a source control drawing for the part if none are available.a72 Identify screening and quality conformance requirements for the part.a72 Develop a rationale for why the part is needed.a72 Explain why this

22、part has been accepted.a72 Identify problems with the part (i.e., GIDEP ALERT or NASA TWX). (This should be completed for all parts.)a72 Select and certify qualified manufacturers for the part.a72 Identify radiation hardness requirements, if applicable.c. Processing nonstandard parts. Nonstandard pa

23、rts are divided into the following categories based upon their nearest equivalent part availability: a72 Nonstandard military parts. Standard Military Drawing (SMD) parts that are listed in MIL-I-38535 Qualified Manufacturers List are non-standard parts unless they are listed in MIL-STD-975. Accepta

24、nce of this category of part should be considered if: (a) proper grade level of part is being used; (b) there is any reason a standard part cannot be used; (c) there are any reported problems with the part; (d) there are any additional tests, screening, or quality assurance provisions required by MI

25、L-STD-975 for the nearest equivalent standard part; or (e) the part meets the expected radiation environment.a72 Commercial parts. A commercial part is any part for which the part requirements, processing, and tests are stipulated solely by the parts manufacturer and are exclusively under the manufa

26、cturers control. Establishing qualification for these parts takes time, costs money and depends on the application, mission environment, and Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-tailored test program. Items (a) through (e) from paragraph o

27、n nonstandard military parts should be reviewed even more carefully for these parts.a72 New improved or developed parts. Accepting new-technology parts is somewhat difficult. It is important that their form, fit and function be necessary. They must also be qualified for the mission environment. A co

28、mprehensive qualification test program should be conducted and the test results must be examined carefully to ensure the new part meets the mission needs and that it will perform in the expected radiation environment.a72 Custom and limited-application parts. Nonstandard parts that are intended for a

29、 custom use or for a limited application often do not have qualification data. Here again, careful study is important to ensure these parts are really necessary and if they have special form, fit or function that cannot be obtained from heritage parts. They must meet the mission environmental and ra

30、diation requirements.The response to these items should be addressed prior to procurement and installment of the nonstandard part in the flight system.d. Acceptance of nonstandard parts. If nonstandard parts are used in spaceflight systems, they should be qualified to meet the mission requirements.

31、Nonstandard parts should be qualified to identify predominant failure modes and mechanisms. They should be screened against the known failure modes and mechanisms, to verify conformance of the electrical characteristics against the controlling procurement specification, and to assure the absence of

32、workmanship defects. The evidence supporting their acceptance must be verified, documented, and approved by the project office. Final acceptance for procurement is the responsibility of the Project Office.Technical Rationale:One of the aspects affecting mission success of flight systems is the selec

33、tion of standard EEE parts which have designed in reliability at the part level. This implies utilizing proven technology parts, procured from qualified manufacturers, and selected from an established program based on project approved parts lists which are, based on the requirements levied for the p

34、rogram.A parts program assures that the selected parts, derating and testing activities are sufficient to achieve mission success for the application environment and expected life of the program. The projects are responsible for providing acceptable parts for their mission classification and for the

35、 circuit design, production, and testing to verify flight readiness.The selection of mission classified parts for spaceflight systems is an essential part of the design of flight hardware. With the rapidly growing technologies in the microelectronics area, the selection of parts has become a challen

36、ge to designers. The selected part has to perform reliably in the application.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-References1. NHB 5300.4(1F) “Electrical, Electronics, Electromechanical (EEE) Parts Management and Control Require-ments2. f

37、or NASA Space Flight Programs,“ July 1989.3. MIL-STD-975 “NASA Standard Electrical, Electronic, and Electromechanical (EEE) Parts List,“ January 1994.4. MIL-STD-978B NASA Parts Application Handbook, Vol. 1 - 5, March 1988.5. Reliability Preferred Practice PD-EC-1101, Environmental Factors6. Reliabil

38、ity Preferred Practice PD-ED-1201, EEE Parts Derating7. Reliability Preferred Practice PD-ED-1203, Class S Parts in High Reliability Applications8. Reliability Preferred Practice PD-ED-1212, Design and Analysis of Electronic Circuits for Worst Case Environments and Part Variations9. Reliability Pref

39、erred Practice PD-AP-1303, Part Electrical Stress Analysis10. Reliability Preferred Practice PD-AP-1306, Thermal Analysis of Electronic Assemblies to the Piece Part Level11. Reliability Preferred Practice PT-TE-1401, EEE Parts Screening12. Reliability Preferred Practice PT-TE-1411, Heat Sinks for Pa

40、rts Operated in Vacuum13. Reliability Preferred Practice GD-ED-2202, Design Considerations for Selection of Thick-Film Microelectronic Circuits14. Reliability Preferred Practice GD-ED-2203, Design Checklists for MicrocircuitsImpact of Non-Practice: Selecting nonstandard parts for use in flight syste

41、ms is definitely not recommended but is allowed depending on the hardware function, criticality, application, and environment. Unreliable components have delayed flight projects on the launch pad and have caused serious flight problems, adding significant expense to the flight operation.Related Prac

42、tices: N/AAdditional Info: Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Approval Info: a71 Approval Date: 2000-03-30a71 Approval Name: Eric Raynora71 Approval Organization: QSa71 Approval Phone Number: 202-358-4738Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-