REG NASA-HDBK-7004 REV C-2012 FORCE LIMITED VIBRATION TESTING.pdf
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1、APPROVED FOR PUBLIC RELEASEDISTRIBUTION IS UNLIMITEDNASA TECHNICAL HANDBOOK NASA-HDBK-7004C National Aeronautics and Space Administration Approved: 11-30-2012 Washington, DC 20546-0001 Superseding NASA-HDBK-7004B FORCE LIMITED VIBRATION TESTING MEASUREMENT SYSTEM IDENTIFICATION: METRIC (SI)/ENGLISH
2、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NASA-HDBK-7004CAPPROVED FOR PUBLIC RELEASEDISTRIBUTION IS UNLIMITED2 of 63DOCUMENT HISTORY LOG Status Document Revision Approval Date Description Baseline 5-16-2000 Baseline Release Revision A 11-5-2002
3、 Added New Section 6.0 “Comparison of Flight and Ground Vibration Test Data,” which includes force data measured in two flight experiments. The flight data provide validation of the force limiting methodology. Made minor editorial changes. Revision B 1-31-2003 Page 8, Changed Equation 1(a) from: f =
4、 fo to:f fo and Equation 1(b) from: f = foto: f foRevision C 11-30-2012 Reorganized document; added section 5.6 on impedance method; added section 6, Guidelines; added section 7.3 on GLAST spacecraft flight force data; moved material on Complex TDOF System and the spreadsheet example to Appendix C.
5、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NASA-HDBK-7004CAPPROVED FOR PUBLIC RELEASEDISTRIBUTION IS UNLIMITED3 of 63FOREWORD This Handbook is published by the National Aeronautics and Space Administration (NASA) as a guidance document to provid
6、e engineering information; lessons learned; possible options to address technical issues; classification of similar items, materials, or processes; interpretative direction and techniques; and any other type of guidance information that may help the Government or its contractors in the design, const
7、ruction, selection, management, support, or operation of systems, products, processes, or services. This Handbook is approved for use by NASA Headquarters and NASA Centers, including Component Facilities and Technical and Service Support Centers. This Handbook establishes a common framework for cons
8、istent practices across NASA programs. This third revision of the Handbook includes several advances in the calculation and application of vibration force limits, guidelines for the application of force limiting, and data from a third flight experiment that involved measuring the forces and accelera
9、tions at the interface between a spacecraft and launch vehicle. The primary goal of vibration tests of aerospace hardware is to identify problems that, if not remedied, would result in flight failures. This goal can best be met by implementing a realistic (flight-like) test with a specified positive
10、 margin. Usually, this goal is not well served by traditional acceleration-controlled vibration tests that historically do an adequate job of screening out flight failures but often result in failures that would not occur in flight. Vibration tests that are unrealistic and too severe are responsible
11、 not only for the cost and schedule overruns associated with hardware failures during unrealistic tests but also for the weight and performance penalties associated with designing for unrealistic tests. It has been known for 40 years that the major cause of overtesting in aerospace vibration tests i
12、s associated with the large mechanical impedance of the shaker and the standard practice of controlling the input acceleration to the frequency envelope of the flight data (Blake, 1954 1; Salter, 1964 2; Murfin, 1968 3; Ratz, 1966 4; Heinricks, 1967 5; Painter, 1967 6). This approach results in unre
13、alistic, large base reaction forces and other large responses at the fixed-base resonance frequencies of the test item. The conventional method of alleviating this problem is to measure and limit the acceleration responses in the test to those predicted for flight, but this approach is highly depend
14、ent on the analysis that the test is supposed to validate and usually requires limiting the acceleration responses at many locations on large test items. This Handbook describes an improved vibration testing method that has been facilitated by two technological developments, circa 1980-1990: the adv
15、ent of both three-axis piezoelectric force gages and shaker control systems with real-time response limiting. The subject method involves inserting the ring-shaped force gages under the test item to measure the reaction force between the test item and the shaker and limiting the measured force to a
16、specification that is designed to replicate the flight environment. For most of the frequency range, the test is controlled, as in a conventional vibration test, by the input acceleration specification; but at the test item resonance frequencies, the force limit usually results in a reduction of the
17、 input acceleration (notching). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NASA-HDBK-7004CAPPROVED FOR PUBLIC RELEASEDISTRIBUTION IS UNLIMITED4 of 63Since the mid-1990s, force limited vibration testing has been utilized on many projects, at the
18、Jet Propulsion Laboratory (JPL), Goddard Space Flight Center (GSFC), other NASA Centers, and at other government laboratories and aerospace contractors. This Handbook describes the rationale and methodology of force limited vibration testing, so that the benefits of applying this relatively new tech
19、nology can be maximized and the method can be applied throughout NASA in a consistent manner. The Handbook is organized so that those already familiar with force limiting may use it as a reference and those who are new to this technology may use it as a textbook. In either case, it is not a Standard
20、 and therefore should be used only for guidance and not to justify a given approach or a specific numerical value. Section 6 of this Handbook gives three explicit guidelines based on years of experience conducting and overseeing force limited vibration tests. Requests for information, corrections, o
21、r additions to this Handbook should be submitted via “Feedback” in the NASA Standards and Technical Assistance Resource Tool at http:/standards.nasa.gov. Original Signed By: 11-30-2012 Michael G. Ryschkewitsch NASA Chief EngineerApproval DateProvided by IHSNot for ResaleNo reproduction or networking
22、 permitted without license from IHS-,-,-NASA-HDBK-7004CAPPROVED FOR PUBLIC RELEASEDISTRIBUTION IS UNLIMITED5 of 63SECTIONTABLE OF CONTENTS PAGEDOCUMENT HISTORY LOG . 2 FOREWORD . 3 TABLE OF CONTENTS . 5 LIST OF FIGURES . 6 LIST OF TABLES . 7 1. SCOPE. 8 1.1 Purpose . 8 1.2 Applicability . 8 1.3 Rati
23、onale . 9 2. APPLICABLE DOCUMENTS . 10 2.1 General 10 2.2 Government Documents 11 2.3 Non-Government Documents (References) . 11 2.4 Order of Precedence . 14 3. ACRONYMS AND DEFINITIONS 14 3.1 Acronyms and Abbreviations . 14 3.2 Definitions 16 4. FORCE GAGES . 17 4.1 Force Gage Characteristics . 17
24、4.2 Force Gage Installation . 18 4.3 Force Gage Preload 22 4.4 Force Gage Calibration . 22 5. FORCE LIMITS. 23 5.1 Response Limiting and Notching . 24 5.2 Apparent, Effective, Residual, and Asymptotic Masses 25 5.3 Semi-Empirical Force Limit Equation . 29 5.4 Simple TDOF System Method of Deriving Fo
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