1、INCH-POUND MIL-DTL-32087C (OS) 04 March 2011 SUPERCEDING MIL-DTL-32087B 09 June 2005 DETAIL SPECIFICATION INFLATION DEVICE, AUTOMATIC, FLU-8B/P AND FLU-9B/P This specification is approved for use by the Naval Sea Systems Command, Department of the Navy, and is available for use by all departments an
2、d agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This document gives the requirements for the manufacture, assembly, and packaging of the inflation device, automatic, FLU-8B/P and FLU-9B/P and the methods of inspection and tests upon which product acceptance will be based. 2. APPLICABLE
3、DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to
4、ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following s
5、pecifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Comments, suggestions, or questions on this document should be addressed to DEPARTMENT OF TH
6、E NAVY, Indian Head Division, NSWC, Code E12AP, Document Control, 4123 Artisans Court, Suite 103, Indian Head, Maryland 20640-5085, OFFICIAL BUSINESS, or emailed to amanda.pennnavy.mil. Since contact information can change, you may want to verify the currency of this information using the ASSIST Onl
7、ine database at https:/assist.daps.dla.mil. AMSC N/A FSC 1377 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32087C (OS) 2 STANDARDS DEPARTMENT OF DEFENSE MIL-
8、STD-1168 Ammunition Lot Numbering and Ammunition Data Cards DOD-STD-2101 Classification Of Characteristics (Copies of these documents are available online at https:/assist.daps.dla.mil/ or from the Standardization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094) 2.2.2
9、 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation or contract. DRAWINGS Naval Air System
10、s Command 30003-849AS103 Battery, Dry Storage 30003-849AS153 Inflation Device, Automatic FLU-8B/P 30003-849AS221 Inflation Device, Automatic FLU-9B/P SPI 520-174-0272 Packaging for Inflation Device (Application for copies should be addressed to the DEPARTMENT OF THE NAVY, Indian Head Division, NSWC,
11、 Code E12P, Document Control, 4123 Artisans Court, Suite 103, Indian Head, Maryland 20640-5085, OFFICIAL BUSINESS.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are thos
12、e cited in the solicitation or contract. American Society for Testing Materials ASTM E 1742 Standard Practice for Radiographic Examination ( Copies of this document are available online at http:/www.astm.org or from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshoho
13、cken, PA 19428-2959) American Society for Quality ASQ Z1.4 Sampling Procedures and Tables for Inspection by Attributes (Copies of this document are available online at http:/www.asq.org/ or from the American Society for Quality, PO Box 3005, 611 E. Wisconsin Ave., Milwaukee, WI 53201-4606.) Provided
14、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32087C (OS) 3 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this do
15、cument takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.3.2. 3.2 Gen
16、eral. The FLU-8B/P and FLU-9B/P Inflation Devices shall be manufactured in accordance with Drawing 30003-849AS153, or Drawing 30003-849AS221 and all documents and drawings listed thereon. Lot numbers shall be in accordance with MIL-STD-1168. 3.3 Product Baseline. The manufacturer shall maintain a pr
17、oduct baseline list. The list shall be complete, specifying each item used in the FLU-8B/P and FLU-9B/P. The list shall contain for each item: The Description, Part Number, or Identifying Number, Revision letter, and material and/or applicable specification. This list and subsequent revisions shall
18、be submitted for technical review and shall be approved in writing by the Government Design Activity (Naval Surface Warfare Center, Indian Head, MD 20640-5035). Only FLU-8B/P and FLU-9B/P assemblies conforming to this specification and approved product baseline list will be accepted for delivery. 3.
19、4 Primary components. For the purposes of this specification, the Explosive Component is defined as a primary component (see 4.3.3). 3.4.1 Explosive Component. For the purposes of this specification, the following Explosive Components are defined as primary components (see 4.3.3). 3.4.1.1 CONAX Desi
20、gn. For Conax P/Ns 1812-173-02 and 1812-181-01, Primer P/N CC- 114-01 is defined as a primary component. 3.4.1.2 STRATUS Design. For Stratus P/Ns 01-0-04-100-0AA and 01-0-04-200-0AA, EED Assembly P/N 15-9-04-110-0AA is defined as a primary component. 3.4.2 Inspections. Prior to installation in the i
21、nflation devices each Explosive Component shall be subjected to the following inspections. 3.4.2.1 Bridgewire Resistance. The bridgewire resistance of each explosive component shall be tested per 4.6.1 prior to installation. 3.4.2.1.1 CONAX Design. For Primer P/N CC-114-01, the bridgewire resistance
22、 shall be between 2.0 and 5.0 ohms. 3.4.2.1.2 STRATUS Design. For EED Assembly P/N 15-9-04-110-0AA, the bridgewire resistance shall be 3 1.0 ohms. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32087C (OS) 4 3.4.2.2 Radiographic Inspection.
23、The Explosive Components shall be free of imperfections when examined in accordance with 4.6.2. 3.4.2.3 Ballistic Acceptance Tests. The Explosive Components shall have been ballistically tested and accepted per the contractors acceptance procedure as approved by the Government Design Activity. 3.5 B
24、attery. Batteries shall be per Drawing 30003-849AS103 and shall have been manufactured within 12 months of the delivery date. Batteries shall be included, but not installed, with inflators delivered for first article and lot acceptance test conformance inspection. 3.6. Elastomeric Materials. Elastom
25、eric materials shall have been manufactured within 12 months of installation in the inflation device. 3.7 Sensor Assembly Functional Test. Each sensor assembly shall be electrically tested and accepted per the contractors manufacturing and acceptance test procedures as approved by the Government Des
26、ign Activity (see 3.3). 3.8 Leakage. Leakage tests shall be performed on inflation devices without shear wire or batteries installed. 3.8.1 Leakage at 40 PSIG. The inflation devices shall not show any evidence of leakage when tested per 4.6.9.1. 3.8.2 Leakage at 10 PSIG. The inflation devices shall
27、not show any evidence of leakage when tested per 4.6.9.2. 3.9 Manual Operation. 3.9.1 Lever Operation Without CO2Cylinder. Each inflation device shall fully stroke the piercing pin when tested per 4.6.10.1. 3.9.2 Lever Operation With CO2Cylinder. Sample inflation devices shall fully stroke the pierc
28、ing pin, perforate the CO2cylinder and release the CO2gas when tested per 4.6.10.2. 3.10 Bleed Circuit Resistance. The bleed circuit resistance of each inflation device shall be accepted per the contractors manufacturing or acceptance test procedures as approved by the Government Design Activity (se
29、e 3.3). 3.11 Visual Examination. Each inflation device shall conform to Drawing 30003-849AS153, or Drawing 30003-849AS221. Each inflation device shall be free of external damage; defects such as cracks, dents, corrosion, illegible or incomplete markings; missing or misassembled parts when inspected
30、per 4.6.4. 3.12 Radiographic Inspection. The inflation devices shall be free of imperfections when examined in accordance with 4.6.5. 3.13 Battery Voltage. Batteries installed in inflation devices shall have a voltage of 12.0 Volts minimum when measured per 4.6.6. Provided by IHSNot for ResaleNo rep
31、roduction or networking permitted without license from IHS-,-,-MIL-DTL-32087C (OS) 5 3.14 Environmental Tests. 3.14.1 Temperate-Shock/Humidity/Altitude. The inflation devices with batteries installed, shall not function, or otherwise be adversely affected when tested per 4.6.8.1. 3.14.2 Vibration. T
32、he inflation devices with batteries installed, shall not function, or otherwise be adversely affected when tested per 4.6.8.2. 3.14.3 Rain. The inflation devices with batteries installed, shall not function, or otherwise be adversely affected when tested per 4.6.8.3. 3.14.4 No Fire Sensitivity. The
33、inflation devices with batteries installed, shall not function, or otherwise be adversely affected when tested per 4.6.8.4. 3.15 Automatic Operation. Inflation devices shall meet the following requirements when tested per 4.6.12. 3.15.1 Function Time. Function time is the time from immersion of the
34、inflation device in water to start of release of CO2gas. The function time shall be less than five seconds per 4.6.12.1. 3.15.2 Gas Release. The CO2gas shall be fully released. The CO2gas shall not pass through any part of the inflation device other than the gas passages in the outlet port per 4.6.1
35、2.1.2. 3.15.3 Piercing Pin. The piercing pin of the FLU-8B/P shall fully stroke and remain in the fully stroked position per 4.6.12.1.3. The FLU-9B/P piercing pin shall fully stroke, and may not remain in the fully stroked position. 3.15.4 Integrity. No part of the inflation device shall rupture or
36、fragment per 4.6.12.1.4. 3.15.5 Post Firing Inspection. 3.15.5.1 Packing Loop Release. The packing loop of the FLU-8B/P shall be released and free to be removed from the inflation device per 4.6.12.1.5. 3.15.5.2 Zipper Release. The FLU-9B/P zipper release mechanism shall be free to release per 4.6.1
37、2.1.6. 3.16 Lanyard Release. The FLU-9B/P lanyard shall not break or fail when a tensile load of 70 pounds is applied to the lanyard per 4.6.7. 3.17 Workmanship. Inflation devices shall be constructed and finished in a manner to assure compliance with all requirements of this specification and assoc
38、iated drawings. Particular attention should be directed to cracks, voids, foreign matter, missing or improperly assembled components, cracked, flaked or insufficient surface coatings, material defects, illegible or incorrect markings, corrosion, or mechanical defects such as burrs, sharp edges, and
39、dents. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32087C (OS) 6 4. VERIFICATION 4.1 Classification of inspections. a. First article inspection (see 4.3.2) b. Quality conformance inspection (see 4.5) 4.2 Sampling. Unless otherwise specifi
40、ed, and when applicable, the sampling plans and procedures used in the determination of the acceptability of products submitted by a supplier shall be in accordance with the provisions of ASQ Z1.4 . Unless otherwise specified in the contract, order, or requisition, all samples for test purposes shal
41、l be provided at the expense of the contractor. 4.3 Lots. 4.3.1 Inspection lots. Inspection lot definition, formation, and size shall be in accordance with ASQ Z1.4 level S-1. 4.3.2 First article inspection. Before entering into quantity production, an acceptable first article sample of 35 FLU-8B/P
42、or FLU-9B/P inflation devices, and 70 batteries shall be prepared. This sample, manufactured using the same methods and procedures proposed for the production lot, is for the purpose of determining that the contractor, prior to starting production, is capable of producing items which comply with the
43、 technical requirements of the contract. Thirty of these inflation devices shall be expended in the tests listed in Table I and five shall be retained for investigative purposes. A first article sample acceptable for environmental and functional testing shall be defined as a sample which has met the
44、 requirements of 3.11 through 3.17 of this specification. The contractor shall deliver the inflation devices to the activity designated by the contracting agency for test. First article sample acceptance shall consist of the tests shown in Table I in the order specified. Any quantity production prio
45、r to notification by the contracting agency of first article sample acceptability shall be at the contractors risk. The first article inflation devices will not be applied as a part of the quantity specified for delivery by the contract. 4.3.3 Production lot. Lot numbers shall be in accordance with
46、MIL-STD-1168. Inflation devices required for all test purposes are randomly selected from the production lot and will not be applied as a part of the quantity specified for delivery by the contract. Only primary components from a single lot shall be used in a production lot of inflation devices. One
47、 primary component production lot may be used in more than one inflation device production lot. The age of elastomeric materials shall be verified by inspection of the manufacturers manufacture date. Inflation devices selected for the lot acceptance test shall be delivered to the activity designated
48、 by the contracting agency. The manufacturer shall perform the tests and examinations listed in Table II. The designated test activity shall perform the tests and examinations listed in Table III to determine lot acceptance. Provided by IHSNot for ResaleNo reproduction or networking permitted withou
49、t license from IHS-,-,-MIL-DTL-32087C (OS) 7 TABLE I. First Article Tests Test/ Inspection Requirement Paragraph Procedure Paragraph Group A Group B Group C Group D Total Visual 3.11 4.6.4 18 6 6 5 35 Radiographic 3.12 4.6.5 18 6 6 5 35 TSHA 3.14.1 4.6.8.1 18 18 Vibration 3.14.2 4.6.8.2 6 6 Rain 3.14.3 4.6.8.3 6 Radiographic 3.12 4.6.5 6 6 Battery Voltage 3.13 4.6.6 18 6 6 30 No Fire Sensitivity 3.14.4 4.6.8.
