1、MIL-C-bOb04A 13 W 9999906 0509982 b m I INCH-POUND I MIL-C-60604A 15 Januarv 1992 SUPERSEDING 16 February 1967 ML-C-60604(MU) MILITARY SPECIFICATION CARTRIDGE, IMPULSE, M119 ASSEMBLY niis speccation is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope.
2、 This specification covers the requirements for the M119 Impulse Cartridge (see 6.1). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. Unless otherwise specifi
3、ed, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplements thereto, cited in the solicitation (see 6.2). SPECIFICATIONS MILITARY MIL-A-2550 Ammunition, General Specification For MIL-A-8625 Anodic Coating
4、s, For Aluminum And Aluminum Alloy MIL-H-25579 Hose Assembly, Tetrafluoroethylene, High Temperature, Medium Pressure Beneficial comments (recommendations, additions, deletions) ad any pertinent distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without li
5、cense from IHS-,-,-NIL-C-bOb04A 13 E 9399906 0509983 8 E MIL-C-60604A STANDARDS MILITARY MIL-STD-105 Sampling Procedures And Tables For Inspection By Attributes MIL-STD-109 Quality Assurance Terms And Definitions MIL-STD-4 13 Visual Inspection Guide For Elastomeric O-Rings MIL-STD-453 Inspection, Ra
6、diographic MIL-STD-8 10 Environmental Test Methods however, one primary component production lot may be used in more than one cartridge production lot. 3.4.1.1 Primer. The primer shall conform to the applicable drawing and reference specification. Prior to assembly into a cartridge, the primer shall
7、 be visually examined in accordance with 4.6.2 and radiographically examined for defects as specified in 4.7.1. 0 3.4.2 Hardness. The hardness of each component part shall be in accordance with the applicable drawing (see 4.7.2). 3.4.3 Protective finish. The finish of each component part shall be in
8、 accordance with MIL-A-8625 and the applicable drawing (see 4.7.3). 3.5 Assembly. 3.5.1 Radiographic examination. Each cartridge assembly shall be radiographically examined for defects (see 4.7.4). 3.5.2 Airtightness. Each assembled cartridge shall exhibit no air leakage greater than 1 x lo4 standar
9、d cubic centimeters of air per second at a 14 psia pressure differential (see 4.7.5). 3.5.3 Vibration. The assembled cartridge shall withstand vibration as prescribed in MIL-STD-810, Method 514.3, Test Procedure I, Test Condition 1-3.2.5 without evidence of any disintegration of the primer, propella
10、nt, or igniter, or derangement of any component (see 4.7.7 and 6.2). 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_ MIL-C-hOb04A 13 799990b 0509785 1 W MIL-C-60604A 3.6 Functional requirements. 3.6.1 Primer sensitivity. The primer shall fire whe
11、n drop tested at an energy level of 60 inch-ounces in a sectioned cartridge void of igniter and propellant charge (see 4.7.8.1). 3.6.2 Cartridge performance. 3.6.2.1 Misfires. The cartridge shall not fail to fire. 3.6.2.2 Ballistics. The cartridge, when assembled into an acceptable M9, M13, or M19 T
12、hruster and fired at -60 to -70“F, 65 to 75“F, and 195 to 205“F, shall comply with the following requirements: a. Thruster M9 - shall propel a 50-pound mass horizontally against a resistive force of 800 pounds, minimum, for a stroke of 3.6 inches (minimum) to 3.8 inches (maximum). Time to complete t
13、hruster stroke shall not exceed 80 milliseconds. The thruster shall produce a bypass pressure of lo00 pounds per square inch (psi) minimum at the end of 42 inches of aircraft hose, size 4 Standard MS28741 when the stroke has reached a minimum of 3.6 inches. Ignition delay time (see 6.5.1) shall not
14、exceed 25 milliseconds. b. Thruster M13 - with the thruster connected to a 70-pound weight, the piston shall push the weight vertically or horizontally with a resistive load equal to the pull of gravity on a 70-pound weight and, in addition, shear a 2o00-pound shear pin during the first movement of
15、the weight. The thrust developed shall not exceed 5000 pounds. The thruster shall produce a bypass pressure of lo00 pounds per square inch minimum at the end of 6 feet of aircraft hose, size 4 in accordance with MIL-H-25579 and shall complete a piston stroke ranging from 2.76 inches minimum to 2.86
16、inches maximum. Time to complete thruster stroke shall not exceed 80 milliseconds. Ignition delay time shall not exceed 25 milliseconds. c. Thruster M19 - with the thruster connected to a 75-pound weight, the piston shall push the weight along a horizontal path of travel and the moving piston and we
17、ight shall overcome a resisting force of from 25 pounds at zero stroke to 500 pounds at 2.40 inches of stroke. The thrust developed shall not exceed 2500 pounds after an elapsed time of 16 milliseconds. The thruster shall produce a bypass pressure of loo0 pounds per square inch minimum at the end of
18、 a 13 %-foot length of aircraft hose, size 4 in accordance with MIL-H-25579 and shall complete a piston stroke ranging from 2.76 inches minimum to 2.86 inches maximum. Time to complete thruster stroke shall be 80 milliseconds maximum. Ignition delay time shall not exceed 25 milliseconds. 4 Provided
19、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-Cd0604A 3.6.2.3 Initiation. The thrusters shall be fired by a source delivering an output pressure of 700 + 25, - O pounds per square inch gage (psig) at the end of 15 feet of aircraft hose, MS28741-4, at 70
20、“ - t 5F. 3.7 Workmanship. Cartridges shall be free of cracks, splits, or other defects which might prevent proper mating with connecting parts or proper functioning of the device. 3.7.1 Metal defects. All components shall be free from cracks, splits, cold shuts, inclusions, porosity, or any similar
21、 defect. 3.7.2 Burr. No part shall have a burr which might interfere with the assembly or function of the item or which might be injurious to personnel handling the item. 3.7.3 Foreign matter. No part or assembly shall contain chips, dirt, grease, rust, corrosion, or other foreign matter. 4. QUALITY
22、 ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as speciked herein. Except as otherwise specified in the contract oc purcha
23、se order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspecti
24、ons are deemed necessary to ensure supplies and services conform to prescribed requirements (see 6.2). 4.1.1 Responsibility for compliance. All items shall meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspect
25、ion system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract. Sampling inspection
26、, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements; however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective material. 4.1.2 Quality assuran
27、ce terms and definitions. Reference shall be made to MIL-STD-109 to define the quality assurance terms used. 4.1.3 Inspections. Inspections shall be in accordance with MIL-A-2550 and ME-STD-453. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows
28、: a. First article inspection (see 4.4) b. Quality conformance inspection (see 4.5) 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-60604A 4.3 Inspection conditions. Unless otherwise specified in the contract or purchase order (see 6.2), insp
29、ection conditions shall be as follows: a. Temperature: Room ambient 20“ to 25“ C (68“ to 77“ F) b. Altitude: Sea level c. Humidity: 50 percent relative, maximum d. Atmospheric: 14.7 psia 4.4 First article inspection. At the beginning of regular production, the contractor shall submit a first article
30、 sample to a Government approved facility for evaluation. The sample shall consist of 21 assembled cartridges for ballistics testing including 12 for vibration tests (to be selected from ballistic samples), 5 assembled cartridges for sealant tests, 10 sets of unassembled components for dimensional i
31、gniter and propellant charge for primer sensitivity test. The first article sample shall be manufactured using the same materials, equipment, processes, and procedures as used in regular production. All parts and materials, including packaging and packing, shall be the same as used for regular produ
32、ction and shall be obtained from the same source of supply. When it becomes necessary to make a change in either the primer, propellant, or igniter lot after initial production, 12 assembled cartridges from the first production lot thereafter shall be tested in accordance with 4.7.7. The Government
33、reserves the right to require new first article samples until such time as an acceptable sample is submitted (see 6.3). ._ . .- . . ariU visuai exaiiiiiiaiiuii, aii a qucuiLiry ;II duxiuw WIUI -t.-t., I.G., LIuiiiugGb JSGIIIUICU WIUIUUC UIG 4.4.1 Examination, tests, and facility. After provisional a
34、cceptance at source, the sample shall be inspected for all requirements of the drawings and specifications at a Government laboratory or other such facility specified in the contract (see 6.2). 4.4.2 Sample size for primer sensitivity. The number of cartridges assembled without igniter or propellant
35、 to be submitted for primer sensitivity tests shall be in accordance with table I. 4.4.3 Temperature conditioning for ballistic test. The sample shall be temperature conditioned and tested to determine compliance with 3.6.2.2. The sample for firing shall be conditioned to table II. 4.4.4 First artic
36、le failure. Failure of the sample to comply with the requirements of the drawings and specifications shall result in first article sample disapproval. 4.5 Quality conformance inspection. 4.5.1 Lot. 4.5.1.1 Submission of product. The product shall be submitted in accordance with MIL-STD-105. 4.5.1.2
37、Lot size. The production lot size shall be as specified in the contract (see 6.2). 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-bOb04A 13 99999Ob 0509988 7 = MIL-C-60604A TABLE I. Primer sensitivitv, Lot Sue Sample Size 3 to 15 3 16 to 25
38、4 26 to 40 5 (1 41 to 65 I 7 II 66 to 110 10 111 to 180 15 181 to 300 25 301 to 500 30 501 to 800 35 801 to 1300 40 Over 1300 50 TABLE II. Temuerature conditioning. Temperature (OF) Not vibrated Vibrated -60 to -70 3 4 65 to 75 3 4 195 to 205 3 4 li 4.5.2 Examination and tests. The quality conforman
39、ce sample shall be subjected to the examinations of 4.6 and all the test procedures of 4.7 except for 4.7.7. 4.6 Examination. All cartridges and components shall be examined visually and radiographically and characteristics defined in accordance with the applicable drawings. One hundred percent exam
40、ination shall be performed for all critical defects. Examination for major or minor defects shall be performed on a defect basis in accordance with the classification of defects. Inspection for elastomeric O-rings shall be in accordance with MIL-STD-413. Four power (4X) magnification may be used in
41、performing visual examination for such defects as burrs and foreign matter. When compliance is in doubt as a result of visual inspection, the characteristic shall be measured or gaged to determine acceptability. All nonconforming items shall be rejected. 7 Provided by IHSNot for ResaleNo reproductio
42、n or networking permitted without license from IHS-,-,-MIL-C-bOb04A 13 W 999990b 0509989 9 m 4.6.1 Cartridge, Impulse, M119 Assembly, Drawing 8595513. Characteristic Defect Method of Inspection Critical 1 Any part missing 2 Improper assembly 3 Primer not properly seated 4 Metal defective 5 Marking m
43、issing, incorrect, or illegible Major 101 102 Crimp missing or improper 103 Sealant missing 104 Sealant in cavity 105 Foreign matter present 106 Concentricity of head with body O-ring split, creaked, or cut Minor 20 1 Diameter of body, rnax 202 Diameter of head, max 203 Total length, max 204 Locatio
44、n of datum diameter 205 Varnish missing or inadequate 206 Fold, wrinkle or bulge X-ray/Visual X-ray /Visual X-ray Nisual Visual Visual Gage Visual Visual Visual Visual Visual Gage Gage Gage Gage Visual Visual 4.6.2 Primer, Percussion, Drawing 10551688, covering a detail of 8595513. Critical 1 Improp
45、er assembly 2 Any part missing 3 4 Metal defective 5 Primer foil discolored 6 Mixed primers Primer peilet broken, cracked, or dislodged Major 101 Burr 102 Foreign matter present 8 Visual/X-ray VisuaVX-ray Visual Visual Visual Visual Visual Visual Provided by IHSNot for ResaleNo reproduction or netwo
46、rking permitted without license from IHS-,-,-MIL-C-60604A 4.6.3 Case, Cartridge, Drawing 8595514, covering a detail of Drawing 8595513. Critical None defined Major 101 102 103 104 1 o5 106 107 108 109 Minor 20 1 202 203 204 205 207 Concentricity of large diameter with small diameter Diameter of head
47、, min Thickness of base, min Diameter of body, min Thickness of sidewall, min Straightness of base Protective finish inadequate or defective Foreign matter present Burr or sharp corner Gage Gage Gage Gage Gage Gage Visual Visual Visual Small diameter, max Gage Large diameter, max Gage Total length G
48、age Location of datum diameter Gage Thickness of sidewall, rnax Gage Radius or chamfer missing or incorrect, except as otherwise Visual Surface finish improper Visual classified 4.6.4 Head, Cartridge, Drawing 8595515, covering a detail of Drawing 8595513. Critical None defined Major 101 102 103 104
49、1 o5 106 107 108 109 110 111 112 113 114 Concentricity of flange with head Concentricity of small center hole with primer pocket Concentricity at chamfer mouth with body Concentricity of body with head Concentricity of head with primer pocket Diameter of small center hole, max Diameter of primer pocket Depth of primer pocket Thickness of web at flash hole of primer pocket Location of flange Location of datum diameter Metal defective Pr
