1、December 2015English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 67.260!%JwO“2398444www.din.deDIN
2、 EN 13870Food processing machinery Portion cutting machines Safety and hygiene requirements;English version EN 13870:2015,English translation of DIN EN 13870:2015-12Nahrungsmittelmaschinen Portionsschneidemaschinen Sicherheits- und Hygieneanforderungen;Englische Fassung EN 13870:2015,Englische berse
3、tzung von DIN EN 13870:2015-12Machines pour les produits alimentaires Portionneuses Prescriptions relatives la scurit et lhygine;Version anglaise EN 13870:2015,Traduction anglaise de DIN EN 13870:2015-12SupersedesDIN EN 13870:2011-02www.beuth.deDTranslation by DIN-Sprachendienst.In case of doubt, th
4、e German-language original shall be considered authoritative.Document comprises 48 pages11.15 DIN EN 13870:2015-12 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 13870:2015) has been prepared by Technical Committee CEN/TC 153
5、“Machinery intended for use with foodstuffs and feed” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-18-02 AA Fleisch-verarbeitungsmaschinen of Sectio
6、n Nahrungsmittel- und Verpackungsmaschinen. Representatives of manufacturers and users of food processing machinery, and of the employers liability insurance associations contributed to this standard. This standard contains specifications giving detail to the essential requirements set out in Annex
7、I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Of
8、ficial Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the require-ments of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of
9、the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. Amendments This standard differs from DIN EN 13870:2011-0
10、2 as follows: a) Clause 1: types of machines have been adapted to the current state of the art; pictures of the types of machines have been renewed; automatic industrial slicing machines have been excluded; b) Clause 3: some definitions and use of this wording in the document have been clarified; c)
11、 Clause 4: the information has been transferred to a table; d) automatic loading has been included; e) the description of the requirements for protective equipment has been improved; f) the description of risk areas, such as inlet tunnel (including dimension table) has been improved; g) new componen
12、ts, such as pusher and rocker, have been added. Previous editions DIN EN 13870: 2005-06, 2011-02 EN 13870September 2015 ICS 67.260 Supersedes EN 13870:2005+A1:2010English Version Food processing machinery - Portion cutting machines - Safety and hygiene requirements Machines pour les produits aliment
13、aires - Portionneuses - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Portionsschneidemaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 1 August 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations whic
14、h stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Eur
15、opean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members a
16、re the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, R
17、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13870:2015 EEUROPEAN STANDARD N
18、ORME EUROPENNE EUROPISCHE NORM EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG2 Contents PageEuropean foreword . 4 Introduction 5 1 Scope 6 1.1 General 6 1.2 Types of machinery 6 1.3 Machine construction 8 1.4 Intended use . 8 2 Normative references
19、 9 3 Terms and definitions 10 4 List of significant hazards . 12 5 Safety and hygiene requirements and/or protective measures . 16 5.1 General . 16 5.2 Mechanical hazards . 16 5.2.1 General . 16 5.2.2 Zone 1 Powered components in the feed zone . 17 5.2.3 Zone 2 Powered components in the discharge zo
20、ne 20 5.2.4 Zone 3 Movable guards . 21 5.2.5 Zone 4 Blade protection 22 5.2.6 Zone 5 Blade mounting . 24 5.2.7 Zone 6 Locking slide / Hold-down unit . 24 5.2.8 Zone 7 Grippers . 24 5.2.9 Zone 8 Transport conveyor belts 24 5.2.10 Sorting stations . 25 5.2.11 Drive components in the machine housing 26
21、 5.2.12 Interlocks of guards for preventing access to the moving blade 26 5.3 Electrical hazards . 27 5.3.1 General . 27 5.3.2 Emergency stop . 27 5.3.3 Protection against water ingress 28 5.4 Hydraulic and pneumatic hazards . 29 5.5 Hazard from loss of stability 29 5.6 Noise reduction . 29 5.7 Ergo
22、nomic requirements 29 5.8 Hygiene and cleaning 30 5.8.1 General . 30 5.8.2 Food area . 31 5.8.3 Splash area 32 5.8.4 Non-food area 32 5.8.5 Surface condition . 32 5.8.6 Cleaning . 32 6 Verification of safety and hygiene requirements and/or protective measures 33 7 Information for use . 34 7.1 Genera
23、l . 34 7.2 Instruction handbook . 34 DIN EN 13870:2015-12 EN 13870:2015 (E) 3 7.3 Marking 37 Annex A (normative) Noise test code for portion cutting machines (grade 2) . 38 Annex B (normative) Design principles to ensure cleanability of portion cutting machines and their auxiliary components 40 Anne
24、x ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 45 Bibliography . 46 DIN EN 13870:2015-12EN 13870:2015 (E)4 European foreword This document (EN 13870:2015) has been prepared by Technical Committee CEN/TC 153 “Machinery intended
25、 for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall be withdrawn at th
26、e latest by March 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13870:2005+A1:2010. This document
27、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2006/42/EC. For relationship with EU Directive 2006/42/EC, see informative Annex ZA, which is an integral part of this document. Sign
28、ificant changes The significant changes with respect to the previous edition EN 13870:2005+A1:2010 are listed below: Clause 1: types of machines have been adapted to the current state of the art; pictures of the types of machines have been renewed; exclusion of automatic industrial slicing machines;
29、 Clause 3: clarify of some definitions and use of this wording in the document; Clause 4: transferred to a table; inclusion of automatic loading; better description of the requirements for protective equipment; better description of risk areas, such as inlet tunnel (including dimension table); new c
30、omponents have been added, such as pusher and rocker. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finla
31、nd, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13870:2015-12 EN 13870:201
32、5 (E) 5 Introduction This document is a type-C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type-C-standard are different from those which
33、are stated in type-A- or B-standards, the provisions of this type-C-standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type-C-standard. DIN EN 13870:2015-12EN 13870:2015 (E)6 1 Scope 1.1 General This
34、 European Standard covers portion cutting machines and accessories. This European Standard does not apply to automatic industrial slicing machines (see prEN 16743) and band saw machines (see EN 12268). This European Standard defines requirements for the design and manufacture of portion cutting mach
35、ines. The machines covered by this European Standard are used for continuous portioning of fresh, smoked or frozen meat with and without bones or of similar products by separation by means of a blade. This European Standard deals with all significant hazards, hazardous situations and events relevant
36、 to machines, appliances and machinery, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards which can arise during commissioning, operation, maintenance and decommissioning of
37、 the machine. The European Standard does not deal with the specific hazards of loading devices. This European Standard is not applicable to portion cutting machines which are manufactured before the date of publication of this document by CEN. 1.2 Types of machinery This European Standard covers the
38、 following types of machinery: portion cutting machines with manual loading (see Figure 1); portion cutting machines with automatic loading (see Figure 2). DIN EN 13870:2015-12 EN 13870:2015 (E) 7 Key 1 loading protection hood 7 discharge conveyor belt (optional) 2 product base 8 discharge chute 3 r
39、ound/sickle blade 9 discharge chute hood 4 blade protection hood/cutting space 10 feed protection hood 5 cutting zone 11 machine housing 6 cutting material holder/feeding carriage 12 locking slide/hold-down unit (depending on machine type) Figure 1 Portion cutting machine with manual loading (exempl
40、ary embodiment) DIN EN 13870:2015-12EN 13870:2015 (E)8 Key 1 product base 6 discharge conveyor belt 2 blade 7 discharge chute hood 3 blade protection hood/cutting space 8 hold-down unit 4 machine housing 9 pre-weighing unit (optional) 5 cutting material holder/feeding carriage Figure 2 Portion cutti
41、ng machine with automatic loading (exemplary embodiment) 1.3 Machine construction Portion cutting machines depending on the construction consist of: machine housing (machine frame), fixed or moving product bases, automatic or manually operated grippers, hold-down unit, blade housing, blade, discharg
42、e device, associated drives, electrical, hydraulic or pneumatic components. Portion cutting machines in the scope of this document may be equipped with the following auxiliary components: loading aid; discharge conveyor belt; laying unit; measurement or scanning devices; scales; sorting station (e.g
43、. rocker, pusher); movement devices (e.g. castors). 1.4 Intended use The intended use (as defined in EN ISO 12100:2010, 3.23) of portion cutting machines as dealt with in this document is described in 1.1. DIN EN 13870:2015-12 EN 13870:2015 (E) 9 The product is manually placed on the product base or
44、 automatically fed to the product base with a loading device. The product is supplied to the blade by automatic or manually operated grippers or conveyor slide or belt and the cutting process begins. The portion falls onto a discharge conveyor or a laying unit. 2 Normative references The following d
45、ocuments, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1, Safety of ma
46、chinery Ergonomic principles for design Part 1: Terminology and general principles EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1005-1, Safety of machinery Human physical performance Part 1: Terms and definitions
47、EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1672-2, Food processing machinery Basic concepts Part
48、2: Hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529) EN ISO 3744:2010, Acoustics Determination of sound power levels and sou
49、nd energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413) EN ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414) EN ISO 4871, Ac
