1、MIL-P-48077 (MU) 26 June 1972 SUPERSEDING (See 6.8) MILITARY SPECIFICATION PRIMER: M104 , PARTS FOR AND LOADING, ASSEMBLING AND PACKING 1. SCOPE 1.1 This specification covers the parts, and the load- ing, assembling and packing for one type of primer designated as Primer: M104. 2. APPLICABLE DOCUMEN
2、TS 2.1 The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL L-P-403 - Plastic Molding Material Polytetra Fluoroethylene ( TFE-Fluorocarbon) MILITARY MIL-A-2550 -
3、 Ammunition and Special Weapons, General Speci- fication for MIL-1-45607 - Inspection Equipment, Acquisition, Maintenance and Disposition of P- A THIS DOCUMENT CONTAINS 19 PAGES. ?* - 0 Licensed by Information Handling Services_c MIL-P-48077 13 0b 03Lb03b b M . MIL-P-48077 (MU) STANDARDS MILITARY Sa
4、mpling Procedures and Tables for Inspection by Attributes- (ABC-STD-105) - MIL-STD-105 Quality Assurance Terms and Definitions - MIL-STD-109 MIL-STD-1168 - Lot Numbering of Ammuni- tion Single and Multilevel Continuous Sampling Pro- cedures and Tables for - MIL-STD-1235 - Inspect ion by Attributes D
5、RAWINGS U. S. ARMY MUNITIONS COMMAND C-8864967 Primer, M104 Box, Set-up, .Packing Ammunition, Inner, for Small Explosive Compon- ents (2 SHTS) - F-9258182 Box, Set-up, Packing, Ammunition, Outer, for Small Explosive Compon- ents (2 SHTS) - C-9258183 C-9258184 - Box, Packing, Ammunition, for Small Ex
6、plosive com- ponents (2 SHTS) PUBLICATIONS ARMY ET-8864967 Equipment Tabulation (Copies of specifications, standards, drawings and publications required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as directed by the Contracting Off
7、icer.) Licensed by Information Handling ServicesMIL-P-48077 (MU) 2.2 Other publications.-The following documents form a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on the date of invitation for bids or request for proposal shall apply. C
8、ODE OF FEDERAL REGULATIONS Title 49 - Transportation, Parts 0-190 (The Code of Federal Regulations is available from the Superin- tendent of Documents, U. S. Government Printing Office, Washington, D. C. 20402. Orders should specify, “49 CFR 0-190 (latest revision) “ . ) 3. REQUIREMENTS 3.1 Material
9、s.-Materials and parts shall be in accordance with applicable drawings and specifications. 3.2 Primer.-The primer shall comply with all requirements specified on Drawing (Dwg.) C-8864967, all associated drawings, and with all requirements specified in applicable specifications. 3.3 Moisture content
10、of priming mixture.-The moisture con- tent of priming mixture at the time of loading shall be less than 0.50 percent when tested as specified in 4.4.1. 3.4 Moisture content of lead azide.-The moisture content of the lead azide increment at the time of loading shall be less than 0.30 percent when tes
11、ted as specified in 4.4.2. attempt under the impact of a two (2)-ounce ball falling a distance of four (4) inches, maximum, when tested as specified in 4.4.3. 3.5 Functioning.-The primer shall function on the first 3.6 Output.-The explosive output shall indent the spedi- fied disc to a depth of 0.12
12、5 inch, minimum, when tested as specified in 4.4.3. 3.7 Adherewe of-primers to packaging.-The .pr.imers shall not stick to theXeleaSe Paper or spacer in-the inner sqt-ug box when inspected as specified in 4.4.4. 3.8 Workmanship.-All parts and assemblies shall be fabri- cated, loaded and assembled in
13、 a thorough, workmanlike manner. They shall be free of burrs, sharp edges, cracks, surface defects, dirt, grease, rust, and other foreign matter. The cleaning method shall not be injurious to any part., nor shall the parts be con- taminated by the cleaning agents. Exterior surface coatings shall be
14、continuous except for afew light scratches not exposing base material. All required markings shall be neat and sharply defined. 3 Licensed by Information Handling ServicesMIL-P-qA077 13 9777906 031b038 T W MIL-P-48077 (MU) 3.8 Submission of results of contractor-conducted exam- inations and tests.-T
15、he contractor shall forward copies of the results of any of his examinations or tests to the desiunated -a address as required by the contract. (See 6.6) 3:iI.B visions for first article testing. Submission of first article quantity by the contractor shall be as specified in the contract. First arti
16、cle testing.-This specification makes pro- 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection.-Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specifie
17、d in the con- tract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection re- quirements specified herein, unless disapproved by the Govern- ment. The Government reserves the right to perform any of the inspections set forth in the specificatio
18、n where such inspec- tions are deemed necessary to assure supplies and services conform to prescribed requirements. to MIL-STD-109 to define terms used herein. The provisions of MIL-A-2550 shall apply. Reference shall be made 4.1.1 Submission of product.-At the time the completed lot of items delive
19、rable under the contract is submitted to the Government for acceptance, the contractor shall supply the following information accompanied by a certficate which attests that the information provided is correct and applicable to the product being submitted: a. b. Drawing and specification number and d
20、ate, together c. A statement that the lot complies with all the quality assurance provisions specified in this specification. I with identification and date of changes thereto. A statement that all material purchased by the contrac- tor meets requirements, when such material. is controlled by Goverm
21、ent or commercial specifications referenced;in any of the contractual documents, and that certificates of conformance are on file and available for review, with the exception that a statement of findings on the moisture content of each explosive shall be furnished with each lot submitted for accepta
22、nce. d. Number of items in the lot. e, Date submitted. 4 Licensed by Information Handling ServicesMIL-P-48077 I3 9799906 0336037 I m- MIL-P-48077 (Mu) The certificate shall be signed by a responsible agent of the certifying organization. The initial certificate submitted shall be substantiated by ev
23、idence of the agents authority to bind his principal. authority will not be required with subsequent certificates unless, during the course of the contract, this authority is vested in another agent of the certifying organization. Substantiation of the agents 4.2 First article inspection. 4.2.1 Subm
24、ission.-The contractor shall submit a first article quantity as designated by the Contracting Officer for evaluation in accordance with the provisions of 4.2.2. (See 6.1) The first article sample shall consist of one- hundred and fifty (150) primers. All parts and completed assemblies shall have bee
25、n pro- duced by the contractor (or furnished by a supplier) using the same production processes, procedures and equipment as will be used in fulfilling the contract. materials, including packaging and packing, shall be obtained from the same sources of supply as will be used in regular production. o
26、f conformance. A first article quantity, or portion thereof, as directed by the Contracting Officer, shall also be sub- mitted whenever there is a lapse in production for a period in excess of 90 days, or whenever a change occurs in manufac- turing process, material used, drawing, specification, or
27、source of supply as to significantly affect product uniformity as determined by the Government. Prior to submission, the contractor shall inspect the same to the degree necessary to assure that it conforms to the requirements of the contract and submit a record of this inspection with the sample. A
28、sample containing known defects will not be submitted unless specifically authorized by the Contracting Officer. 4.2.2 Inspection to be performed.-All primers shall be subjected by the Government to the examinations specified in 4.3.2.3. In addition, the following tests shall be performed: 4.2.2.1 F
29、unctioning (See 3.5) .-One-hundred (100) primers shall be subjected to this test. as specified in 4.4.3 using equipment in accordance with 4.3.4. All parts and The sample shall be accompanied by certificates The test shall be performed 4.2.2.2 Output (See 3.6).-Fifty (50) primers shall be subjected
30、to this test. The test shall be performed as speci- fied in 4.4.3 using equipment in accordance with 4.3.4. 5 Licensed by Information Handling ServicesMIL-P-q077 13 M 7777706 03160L10 W MIL-F- 4 8 O 7 7 (MU) 4.2.3 Rejection.-If any primer fails to comply with any of the applicable requirements, the
31、first article quantity shall be rejected. The Government reserves the right to ter- minate its inspection upon any failure of any primer in the sample to comply with any of the stated requirements. In the event of rejection, the Government reserves the right to require the contractor to take correct
32、ive action and submit a new first article quantity or portion thereof. Until a first article quantity is accepted, the contractor is in no way authorized by the Government to resume regular production unless otherwise directed by the Contracting Officer. 4.3 Inspection provisions. 4.3.1 Lot formatio
33、n.-The term “inspection lot“ as used in this specification is defined as an essentially homogeneous collection of units of product from which a representative sample is drawn and inspected to determine conformance with applicable requirements. The sample selected shall represent only that quantity o
34、f units from .w hich the sample was drawn and shall not be construed to represent any prior or subsequent quantities presented for inspection. Homogeneity shall be con- sidered to exist provided the inspection lot has been produced by one manufacturer, in one unchanged process, in accordance with th
35、e same drawing, same drawing revision, same specification and same specification revision, and complies with the provisions for submission of product as specified in MIL-STD-105. Changes to process, specification, or drawing not affecting safety, performance, interchangeability, or storage, as deter
36、mined by the Government, shall not be deemed to alter the homogeneity of an inspection lot. All material submitted for inspection in accordance with this specification shall comply with the homo- geneity criteria specified herein regardless of the type of sampiing procedure which is being applied to
37、 determine confor- mance with requirements. Lot numbering, as required, shall be in accordance with MIL-STD-1168. Each inspection lot shall contain: a. Parts of one lot interfix number from one manufacturer. b. Priming mixture from one batch or blending of batches Lead azide from one batch or blendi
38、ng of batches which Lead styphnate from one batch or blending of batches which results in homogeneity of all priming mixture used in loading the entire primer lot. c. results in homogeneity of all lead azide used in loading the entire primer lot. d. which results in homogeneity of all lead styphnate
39、 used in loading the entire primer lot. 6 Licensed by Information Handling ServicesMIL-P-48077 13 997790b 031bOLfL T MIL-P-48077 (MU) 4.3,2 Examination.-The examinations listed in the follow- ing subparagraphs shall be performed on inspection lots (see 4.3.1) of the components or assemblies designat
40、ed in the applicable paragraph headings. Inspection for critical defects (and major defects, when so specified) shall be 100 percent. Sampling plans for major and minor defects shall be in accor- dance with MIL-STD-105 except that continuous sampling plans in accordance with MIL-STD-1235 may be used
41、 if approved by the Government. Instead of applying the AQLs designated herein to the groups of major and minor defects listed, the contractor may elect to apply AQLs to individual defects using an AQL of 0.40 percent for each major defect and an AQL of 0.65 percent for each minor defect. When this
42、method is elected, it shall be applied to all of the major and minor defects listed in the applicable subparagraph of this section, except where 100 per- cent inspection is specified, and be documented as part of the contractors inspection system. Equipment necessary for the performance of the inspe
43、ctions listed shall be in accordance with 4.3.4. 4.3.2.1 Cup, primer (See Dwg. C-8864968). Method of Code Number Categories Defects Inspection (See 6.2) Critical: None defined Major: AQL 0.65 Percent 101. Wall thickness, minimum (min.) Gage O1001 with outside diameter Gage 01002 102. Concentricity o
44、f hole diameter 103, Diameter of hole Gage 01003 Minor: AQL 1.50 Percent 201. Total length Gage 01004 202. Finish improper Visual 01005 203. Evidence of poor workmanship (See 3.8) Visual 01006 4-3.2.2 Primer (prior to loading) (See Dwg. C-8864967) Method of Code Categories Defects Inspection Number
45、Critical: None deined Major: None defined Minor: AQL 0.65 Percent 201. Foreign matter on interior (See 3.8) Visual 02001 7 Licensed by Information Handling ServicesMIL-P-48077 13 7777906 03IIhOY2 II 9 MIL-P-48077 (MU) 4.3.2.3 Primer (See Dwg. C-8864967). Method of Code Categories Defects Inspection
46、Number Critical: 1. Explosive on exterior Visual 03001 2. Explosive exposed (disc 03002 3. Cup cut, split or cracked Visual 03003 punctured, cut or torn) Visual Major: 101. 102. 103. Minor : 201. 202. 203. 204. 205. 206. AQL 0.65 Percent Total length (prior to sealing) Outside diameter, maximum Colo
47、r improper at ends AQL 2.50 Percent Paint on ends not dry Distortion Disc wrinkled or folded Crimp not a full 360 degrees Crack at crimp Evidence of poor workmanship (See 3.8) Gage Gage Visual Manual Visual Visual Visual Visual Visual 03004 03005 03006 03007 03 008 O3009 03010 03011 03012 4.3.2.4 Bo
48、x, Set-up, inner (after loading and prior to closing slide cover) (See Dwg. F-9258182). Cateqories Defects Inspection Number Method of Code Critical: 1. Cushion-filler assembly 2. Stiffener missing from slide 3. Primers improperly positioned 101. Release paper missing or missing cover Major: AQL 0.4
49、0 Percent improperly assembled Minor : AQL 1.00 Percent 201. Marking missing, incomplete 202. Evidence of poor workmanship or illegible (See 3.8) Visual 04001 Visual 04002 Visual 04003 Visual Visual Visual 04005 04006 04007 4.3.2.5 Box, Set-up, inner (after closing slide cover) (See Dwg. F-9258182). Categories Defects Inspection Critical: Method of Code Number 1. Slide cover assembled reversed Visual 05001 R Licensed by Information Handling Services= MIL-P-4077 13 9999906 0336043 3 M MIL-P-48077 (MU) Major: None defined Minor: None defined 4.3.2.6 Box, Set-up, outer (wit
