1、UFC 3-230-13A 16 January 2004 UNIFIED FACILITIES CRITERIA (UFC) WATER SUPPLY: PUMPING STATIONS APPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-230-13A 16 January 2004 1UNIFIED FACILITIES CRITE
2、RIA (UFC) WATER SUPPLY: PUMPING STATIONS Any copyrighted material included in this UFC is identified at its point of use. Use of the copyrighted material apart from this UFC must have the permission of the copyright holder. U.S. ARMY CORPS OF ENGINEERS (Preparing Activity)NAVAL FACILITIES ENGINEERIN
3、G COMMAND AIR FORCE CIVIL ENGINEER SUPPORT AGENCY Record of Changes (changes are indicated by 1 . /1/) Change No. Date Location This UFC supersedes TM 5-813-9, dated October 1992. The format of this UFC does not conform to UFC 1-300-01; however, the format will be adjusted to conform at the next rev
4、ision. The body of this UFC is the previous TM 5-813-9, dated October 1992. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-230-13A 16 January 2004 2FOREWORD 1 The Unified Facilities Criteria (UFC) system is prescribed by MIL-STD 3007 and provi
5、des planning, design, construction, sustainment, restoration, and modernization criteria, and applies to the Military Departments, the Defense Agencies, and the DoD Field Activities in accordance with USD(AT DISTRIBUTION IS UNLIMITEDHEADQUARTERS, DEPARTMENT OF THE ARM YOCTOBER 1992Provided by IHSNot
6、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-iATM 5-813-9T ECHNICAL M ANUAL HEADQUARTERSNo. 5-813-9 DEPARTMENT OF THE ARMYW ASHINGTON , DC, 6 October 1992WATER SUPPLY: PUMPING STATIONSParagraph PageC HAPTER 1 . GENERALPurpos e 1-1 1-1Scop e 1-2 1-1Reference s 1-3 1
7、-1Planning Factor s. 1-4 1-1C HAPTER 2 . DESIGN CONSIDERATIONGeneral Desig n 2-1 2-1Deman d 2-2 2-1C HAPTER 3 . PUMPING EQUIPMENTPump s. 3-1 3-1Pump Drive s 3-2 3-1Valvin g. 3-3 3-5Flow Meter s. 3-4 3-5Piping Layout s. 3-5 3-6Control s 3-6 3-7Reliability Factor s 3-7 3-7C HAPTER 4 . HYDRAULICSHeadlo
8、ss and System Curve s 4-1 4-1Pump Cavitatio n. 4-2 4-3Surge Analysi s. 4-3 4-3C HAPTER 5 . PUMPING STATION LAYOUTSGenera l. 5-1 5-1Structural System s 5-2 5-1Mechanical Equipmen t 5-3 5-1Electrica l. 5-4 5-2Building Environmental System s 5-5 5-2C HAPTER 6 . OPERATING EFFICIENCIESGenera l. 6-1 6-1Pu
9、mp Operation s. 6-2 6-1Pump Schedulin g. 6-3 6-1Ease of Operation and Maintainabilit y 6-4 6-1A PPENDIX A . REFERENCE S. A-1B . AVAILABLE MICRO COMPUTER PROGRAM S B-1C . CASE STUDY FOR ADDING PUMPS TO AN EXISTING SYSTE M C-1D . CASE STUDY FOR HYDRAULIC TRANSIENT S D-1B IBLIOGRAPHY BIBLIOGRAPHY 1List
10、 of FiguresF IGURE 3-1 . Booster Pump Stations. 3-23-2 . Alternative Pump Applications. 3-33-3 . Pump Curves. 3-44-1 . System Head Curve. 4-14-2 . Two Constant Speed Pumps Operated in Parallel. 4-24-3 . Four Constant Speed Pumps of Equal Capacity. 4-34-4 . Checklist Surge and Water Hammer Analysis.
11、4-44-5 . Example Water Hammer Potential Calculation. 4-65-1 . Pump Station Typical Layout. 5-35-2 . Pump Station Sections. 5-4C-I . System Network for Hydraulic Analysis. C-2C-2 . Existing Distribution System-Maximum Daily Consumption. C-3C-3 . Improved Distribution System-Maximum Daily Consumption.
12、 C-4D-1 . Uncontrolled Surge. D-1D-2 . With Air Vessel. D-2D-3 . With Pressure Relief Valve. D-3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-91-1CHAPTER 1GENERAL1-1. Purpose . This manual provides guidanc e where pressu re zones are requi
13、red. Booster pumpsand criteria for the design of high lift and wate r may be needed to handle peak flows in abooster pumping stations in potable water distri - distribution s ystem which can otherwise handle thebution systems. normal flow requirement s. Where a pump station is1-2. Scop e . Criteria
14、is provided for pumpin g and de sign, which is based upon a total syste munits operating as components in distribution sys - hy draulic analysis should be consulted before th etems. Guidance is provided for sizing and selection addi tion is designed. New or updated studies wil lof pumps and pump dri
15、ves, piping, control valving, dete rmine station location and present and futur eflow metering, pump station structures, and opera- demand requirements. Locating permanent pumpstional features. so tha t there will be a positive head on pum p1-3. Re ferences . Appendix A contains a list o f Site sele
16、ction will be dete rmined from evaluation ofreferences used in this document. a top ographic survey and flood plain analysis t o1-4. Pla nning Factors . Main pumping stations the proposed plant site. The site must not b ewhich supply water to the distribution system wil l sub ject to flooding. Major
17、 planning factors are :be loc ated near the water treatment facility or a availability of electric power, roadway access fo rpotable water storage facility and wi ll pump directly mainten ance and operation purposes, security, andinto the piping system. These pump stations may be adv erse impact, if
18、 any, upon surroundin ga part of these other structure s. Pumps which pump occupa ncies. Site development will depend upon adir ectly into transmission lines, and distributio n site soils analysis showing adequate support fo rsys tems are sometimes called high lift pumps . foun dations or possible g
19、round water problems ,Boost er pumps may be located anywhere in th e an d a grading and drainage plan of the are asyste m to increase the pressure in the pipeline . showing that runoff away from the structures ca nBoost er pump stations are usually located remot e be obtained.from the main pump s ta
20、tion, as in hilly topography,added to an existing installation, previous planningsuction s will eliminate many operational problems.determine if there are any flooding probabilities ofProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-92-1CHAPT
21、ER 2DESIGN CONSIDERATION2-1. General Design. The sizing of eac h (3) Peak Hour Consumption on Annual Maxi-com ponent in the distribution system will depen d mum Day (MDC/Peak-Hour)upon the effective com bination of the major system (4) MDC plus Simulated Fireflowel ements: supply source, storage, pu
22、mping, an d Sev eral analyses should be made to investigat edis tribution piping. The hydraulic analysis of th e alternative piping arrangements within the distri -to tal distribution system is discussed in T M buti on system as well as for connecting propose d5-813- 5. Water storage is discussed in
23、 T M pump ing stations to the distribution system. I f5-813-4. future improvements are c ontemplated, the analysis2-2. Demand. th us assuring the correct selection of the fina la. General. Population and water consumption alternative to be implemented initially.es timates are the basis for determini
24、ng the flo w c. System Pressures. The pressure di stribution ind e mand of a water supply and distribution system. the system will assume the following criteria:Flo w and pressure demands at any point of th e (1) Maximum curb pressures (70 psi)system are dete rmined by hydraulic network analy- (2) M
25、inimum curb pressures at any point on thesis of the supply, storage, pumpi ng, and distribution network (usually 30 psi)system as a whole. Supply point locations such a s (3) Residual curb pressure to be maintained atwel ls and storage reservoirs are normally know n a point of si mulated fireflow (2
26、0 psi minimum) Forba sed on a given source of supply or availabl e large distrib ution system design a pressure contourspace for a storage fa cility. Criteria for determining map will be developed using known topograph ywater demands are discussed in TM 5-813-1 an d and the hydraulic network analysi
27、s and showin gTM 5-813-7. pre ssure in pounds per square inch. Pressur eb. Fact ors for Determining Demands. The hy - conto urs must be adjusted for elevations o fdraulic network a nalysis should assume the follow- surroun ding terrain. The pump discharge head willing demand rates: be derived from t
28、he system pressures at the pum p(1) Annual Average Daily Consu mption (ADC) station location plus the pump station piping hea d(2) Annual Maximum Daily Consumptio n loss.(MDC)sho uld be performed based on future conditions ,Provided by IHSNot for ResaleNo reproduction or networking permitted without
29、 license from IHS-,-,-TM 5-813-93-1CHAPTER 3PUMPING EQUIPMENT3-1. Pumps. are sel ected. Lubrication for horizontal pumps willa. Ge neral. The location of the pump statio nand intak e structure, and the anticipated heads andcapa cities are the major factors in the selection o fpump s. The function of
30、 a pump station in th eoverall distribution system operation can also affectth e determination of capacities. Basic pum phydraulic terms and formulas, pump fundamental sand applications, and instructions for installation ,operat ion and maintenance are given in the Hy -dr aulic Institute Engineering
31、 Data Book and Hy -draulic Ins titute Standards. It is recommended thatthese boo ks be part of the permanent library of thefluid system designer.b. Pump types. There are generally two types ofpumps used for potable water pumping applica -tions -the vertical turbine pump, line shaft an dsubmersible t
32、ypes, a nd the centrifugal horizontal orvertical split case pump designed for water-worksservice. If the pump station and intake structure areto be located within a surface or undergroun drese rvoir, vertical turbine pumps with the colum next ending down into the reservoir or its suctio nwell will b
33、e a logical choice. If the pump station islocat ed at an above ground storage facility, spli tcase centrifugal pumps will be the preferre dselection. These p umps are normally horizontal butvertical split case pumps are common where thereis limited space. Flexible couplings will connec tpump an d dr
34、iver shafts. Split case pump design i sused for ease of maintenance of the rotatin gelem ents, which can be removed withou tdisconnecting the suction or discharge piping.Fo r standard waterworks design for potable sys -tems, p ump casing will be cast iron and impeller swi ll be bronze. Base for pump
35、 and driver will b eca st iron or fabricated steel. Pump impeller an dcasi ng may have wearing rings depending upo nmanufacturers recommendations and considerationof the cost of replacing the rings. Pumps will haveme chanical seals or packing seals, ball or rolle rbearings, and lubrication system. P
36、umps which mayopera te under extreme conditions such as at th een ds of pump curves or under frequent on-of fopera tion will have packing seals in lieu o fmechanical seals. Mechanical seals will be consid -ered for pum ps likely to stand idle for long periodsof ti me. Where scale or abrasive water c
37、ondition sexis t, pump linings and other material options fo rimpeller, shaft, wear rings, and seals are available.A water analysis at the point of service must b esecured and analyzed before no n-standard materialsbe oil bath or grease. V ertical dry pit pumps will begrease lubr icated. Vertical we
38、t pit pumps will haveoil or water lubrication.c. Pump applications.(1) Bo oster pumps. Booster pump may b eab ove-ground or underground. Figure 3- 1illustrates schematic pipi ng of two types. Pump andcontr ols selection for in-line booster pumps wil lconsider mi nimum suction pressure, and automatic
39、discharge cut-off p ressure. For small booster pumpapplications, as for remote housing or satellit emi litary facilities with peak water demands of les sthan approximately 1500 gpm the designer shouldcon sider a pre-assembled skid mounted packag eunit including all of its hydros tatic, flow, instrum
40、entand electrical components.(2) High lift pumps. Figure 3-2 shows ex amplesof pumps supplying the distribution system.d. Pump curves. With the system head curv edefined, it is possible to select a pump to deliver therequ ired capacity. Manufacturers published pumphead-capacity c urves for the selec
41、ted type of pumpwi ll be used for this purpose. Since these pum pcurv es usually apply to a particular impeller an dpump design, different manufacturers may sho wslightly different performance for the same type andsi ze of pump. Therefore, several manufacturers pump c urves should be checked to esta
42、blish arealistic and cost effective criteria for the pum psele ction. Figure 3-3 shows three types of pum phe ad capacity (performance) curves; a “norma lrisin g“ curve, a “drooping“ curve and a “steepl yrising“ curve.For pumps in a typical water supply an d distributionsystem, only pumps with “norm
43、al ri sing“ to “steeplyrising “ performance curves should be used. Pumpswith these characteristics will perform well i npara llel operation and will have relatively smal lcapacity change with pres sure changes. In addition,the b rake-horse power curve will be relatively flat,which will minimize the
44、risk of overloading th emotor particular ly in applications in direct pressuresystems with possible high pressure fluctuations.3-2. Pump Drives . Pump drives for wate r supplyand distribution pumps will be electric motors .Diesel or other fuels will be considered as a powersource o nly for emergency
45、 use. The drivers will becon stant speed AC motors of the squirrel-cage -Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-93-2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-93-3Provi
46、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-93-4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TM 5-813-93-5ind uction, wound rotor or synchronous type . allow some rev erse rotation. Pressur
47、e relief valves,Drives for fire pumps will be in accordance wit h commonly diaphragm activated globe or angle type,NFPA 20. will be installed in discharge piping system for flowa. Variable speed drives. Variable-sp eed devices control and/or pressure regulation, and to protec twill be considered onl
48、y for larger pumps and onl y pump equipmen t and piping system from excessiveif justified b y an accurate economic analysis. There surge pressures which could exceed the ratings o fare many variable speed control systems available. system components.Although the principle may vary, these system s c.
49、 Air release and vacuum relief Air release andcons ist of four basic elements: sensor, controller , vacuum relief valves will be used on discharg eprog rammer and variable speed driver. A genera l piping for vertical turbine pumps.recomme ndation on the type of system for specific d. Control system v
