1、*USACE / NAVFAC / AFCESA / NASA UFGS-48 14 13.00 20 (May 2011)-Preparing Activity: NAVFAC SupersedingUFGS-48 14 13.00 20 (April 2006)UFGS-13610N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2011*SECTION TABLE OF CONTENTSDIVISION 48 - ELECTRI
2、CAL POWER GENERATIONSECTION 48 14 13.00 20SOLAR LIQUID FLAT PLATE COLLECTORS05/11PART 1 GENERAL1.1 REFERENCES1.2 RELATED REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Operation and Maintenance Data1.5 SOLAR COLLECTOR WARRANTY1.6 POSTED OPERATING INSTRUCTIONSPART 2 PRODUCTS2.1 SOLAR ENERGY SYS
3、TEMS2.2 PIPING2.2.1 Copper Pipe2.2.2 Bronze Flanges and Flanged Fittings2.2.3 Solder-Joint Fittings2.2.4 Unions2.2.5 Dielectric Union2.2.6 Expansion Joints2.2.6.1 Bellow Expansion Joints2.2.6.2 Guided Slip-Tube Expansion Joints2.3 VALVES2.3.1 Gate Valves2.3.2 Globe and Angle Valves2.3.3 Ball Valves2
4、.3.4 Balancing Cocks, Flow Rate Control and Meter2.3.5 Check Valves2.3.6 Water Pressure-Reducing Valves2.3.7 Control Valves2.3.7.1 Shutoff and Diverting Control Valves2.3.7.2 Non-Shutoff Mixing Valves2.3.7.3 Valve Operators2.3.8 Air Vents and Relief Valves2.3.8.1 Air VentsSECTION 48 14 13.00 20 Page
5、 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3.8.2 Relief Valves2.4 PIPING SPECIALTIES2.4.1 Bolts and Nuts2.4.2 Gaskets2.4.3 Brazing Metal2.4.4 Solder Metal2.4.5 Strainers2.4.6 Piping Identification Labels2.4.7 Hangers and Supports2.5 BOOSTER
6、AND CIRCULATING PUMPS2.6 COMPRESSION TANKS2.7 SOLAR STORAGE TANKS2.7.1 Underground Tanks2.7.2 Tank Insulations and Jackets2.8 HEAT EXCHANGERS2.8.1 Plate-and-Frame Construction2.8.2 Shell and Tube or Tube in Tube Construction2.9 SOLAR COLLECTORS2.9.1 Collector Sizes2.9.2 Minimum Performance Parameter
7、s2.9.3 Absorber2.9.4 Absorber Plate Coating2.9.5 Collector Case2.9.6 Collector Cover (Glazing Material)2.9.7 Collector Identification2.9.8 Other Components2.10 COLLECTOR SUPPORTS2.11 COLLECTOR HEAT TRANSFER FLUID2.12 SOLAR-BOOSTED DOMESTIC WATER HEATERS2.13 INSULATION2.14 INSTRUMENTATION2.14.1 Solar
8、 Controller2.14.1.1 Differential Temperature Control2.14.1.2 High Limit Control2.14.1.3 Swimming Pool Control2.14.1.4 Controller Enclosure2.14.2 Differential Thermostat2.14.3 Sensors2.14.4 Pressure Gages2.14.5 Tank Gages2.14.6 Thermometers2.14.7 Test Ports2.14.8 Monitoring System2.15 SOLAR COLLECTOR
9、 CONTROL SEQUENCESPART 3 EXECUTION3.1 INSTALLATION3.1.1 Solar Collector System3.1.2 Piping Installation3.1.2.1 Fittings3.1.2.2 Measurements3.1.2.3 Cleaning3.1.2.4 Panel Connections to Headers3.1.2.5 Header Thermal Expansion and Contraction3.1.2.6 Flanged Joints3.1.2.7 Sleeves3.1.2.8 Flashing3.1.2.9
10、EscutcheonsSECTION 48 14 13.00 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.1.2.10 Drain Lines3.1.2.11 Insulation and Identification3.1.2.12 Excavating and Backfilling3.1.3 Instrumentation3.2 FIELD QUALITY CONTROL3.2.1 Field Inspection3
11、.2.2 Tests3.2.2.1 Piping Test3.2.2.2 Operation Tests3.2.3 Manufacturers Field Services- End of Section Table of Contents -SECTION 48 14 13.00 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-48 14 13.00 20
12、 (May 2011)-Preparing Activity: NAVFAC SupersedingUFGS-48 14 13.00 20 (April 2006)UFGS-13610N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2011*SECTION 48 14 13.00 20SOLAR LIQUID FLAT PLATE COLLECTORS05/11*NOTE: This guide specification cove
13、rs the requirements for solar liquid-flat-plate collector loop systems, heat storage tanks, pumps, controls and related equipment and materials.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specifi
14、cation sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets ar
15、e present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*NOTE: Applications of the solar systems may be domestic hot water, space heating, swimming pool heating, process fluid heating, spa water heati
16、ng, air conditioning for solar cooling and heating, agricultural process heating, or other commercial and industrial uses.*NOTE: The following information shall be shown on the project drawings:1. Control equipment operation matrix.2. Control operations sequence.SECTION 48 14 13.00 20 Page 4Provided
17、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3. Trouble shooting instructions.4. Details of soft-drawn copper-tubing connectors to top and bottom headers of solar-collector panel.*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publi
18、cations cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Referen
19、ce Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile referen
20、ces in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE)ASHRAE 90.1 - I
21、P (2010; INT 1 2011; Errata 2011, Errata 2011) Energy Standard for Buildings Except Low-Rise Residential BuildingsASHRAE 90.1 - SI (2010; Errata 2011) Energy Standard for Buildings Except Low-Rise Residential BuildingsASHRAE 93 (2010) Methods of Testing to Determine the Thermal Performance of Solar
22、CollectorsASHRAE 96 (1980; R 1989) Methods of Testing to Determine the Thermal Performance of Unglazed Flat-Plate Liquid-Type Solar CollectorsAMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE)ASSE 1003 (2009) Performance Requirements for Water Pressure Reducing Valves for Domestic Water Distribution Sy
23、stems - (ANSI SECTION 48 14 13.00 20 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-approved 2010)AMERICAN WELDING SOCIETY (AWS)AWS A5.8/A5.8M (2004) Specification for Filler Metals for Brazing and Braze WeldingASME INTERNATIONAL (ASME)ASME B1
24、6.22 (2001; R 2010) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure FittingsASME B16.24 (2006) Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500ASME B16.39 (2009) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and
25、300ASME B31.1 (2010) Power PipingASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC VIII (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Codes: Section VIII Rules for Construction of Pressure VesselASTM INTERNATIONAL (ASTM)ASTM A193/A193M (2011) Standard Specificati
26、on for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose ApplicationsASTM A194/A194M (2010a) Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM B168 (2008) Standard Specifi
27、cation for Nickel-Chromium-Iron Alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, and N06045) and Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617) Plate, Sheet, and StripASTM B209 (2010) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B209M (2010) Standard Sp
28、ecification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM B32 (2008) Standard Specification for Solder MetalASTM B88 (2009) Standard Specification for Seamless SECTION 48 14 13.00 20 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-
29、,-Copper Water TubeASTM B88M (2005) Standard Specification for Seamless Copper Water Tube (Metric)ASTM C1048 (2004) Standard Specification for Heat-Treated Flat Glass - Kind HS, Kind FT Coated and Uncoated GlassASTM D 3667 (2005; R 2010) Rubber Seals Used in Flat-Plate Solar CollectorsASTM E 1 (2007
30、) Standard Specification for ASTM Liquid-in-Glass ThermometersCOPPER DEVELOPMENT ASSOCIATION (CDA)CDA A4015 (1994; R 1995) Copper Tube HandbookMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved a
31、nd Flared EndsMSS SP-25 (2008) Standard Marking System for Valves, Fittings, Flanges and UnionsMSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and InstallationMSS SP-69 (2003) Pipe Hangers and Supports - Selection and Application (ANSI Approved
32、 American National Standard)MSS SP-72 (2010) Ball Valves with Flanged or Butt-Welding Ends for General ServiceMSS SP-80 (2008) Bronze Gate, Globe, Angle and Check ValvesSHEET METAL AND AIR CONDITIONING CONTRACTORS NATIONAL ASSOCIATION (SMACNA)SMACNA 1981 (2008) Seismic Restraint Manual Guidelines fo
33、r Mechanical Systems, 3rd EditionSOLAR RATING AND CERTIFICATION CORPORATION (SRCC)SRCC CSCWHSR (2004) Summary of SRCC Certified Solar Collector and Water Heating System RatingsSRCC OG-100 (1995) Operating Guidelines for Certifying Solar CollectorsSECTION 48 14 13.00 20 Page 7Provided by IHSNot for R
34、esaleNo reproduction or networking permitted without license from IHS-,-,-U.S. DEPARTMENT OF DEFENSE (DOD)MIL-STD-101 (1970; Rev B) Color Code for Pipelines General Service and Boiler-Feed: Electric-Motor or Steam-Turbine-DrivenCID A-A-50568 (Basic; Notice 1) Gages, Liquid Level Measuring, TankCID A
35、-A-59617 (Basic) Unions, Brass or Bronze, Threaded Pipe Connections and Solder-Joint Tube ConnectionsCID A-A-60001 (Basic) Traps, SteamFS F-T-2907 (Rev A) Tanks, Portable Hot Water StorageFS WW-S-2739 (Basic; Notice 1) Strainers, Sediment: Pipeline, Water, Air, Gas, Oil, or Steam1.2 RELATED REQUIREM
36、ENTSSection 23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS, applies to this section with additions and modifications specified herein.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the sub
37、mittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal ite
38、m is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tag
39、s may be used following the “G“ designation to indicate the approving authority. SECTION 48 14 13.00 20 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-E
40、ngineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item fo
41、r Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation follow
42、ing the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsSolar energy systemsInclude collector structural supports, solar collector control sequences,
43、and instrument mounting and interconnections.SD-03 Product DataPipingInstrumentationValvesPiping specialtiesPumpsSolar storage tanksSolar collectorsHeat exchangersCompression tanksSolar-boosted domestic water heatersCollector heat transfer fluidFor each pump, include manufacturers data including pum
44、p speed and characteristic impeller performance curves. Indicate capacity versus head, efficiency, and brake power for the full range from shut-off to free delivery.SD-06 Test ReportsSECTION 48 14 13.00 20 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro
45、m IHS-,-,-Underground solar storage tanks holiday testSubmit a factory holiday test certificate for each tank.SD-07 CertificatesSolar energy system installationSubmit technical representatives certification that the solar energy system installation has been done as recommended by the manufacturer.SD