1、MILITARY SPEC1 FICATION TEST SET, RADIO SET i L This specification hac been approved by the Naval Air Systems Command, Department of the Navy 1. SCOPE SCO e - The equipment covered by this specification shall be for shop use O1 and s h7IT a provide the capabilit to perfomi functional tests and fault
2、 isolation on AN/ARC-159 and AN/ARC-l59(V UHF Radio Set equipments. The Test Set shall provide the capability to fault isolate the major module subassemblies of the Radio Set under test. 1.2 Associated Equipment - The equipment shall operate with the following associated equipment: (See Para. 6.8).
3、. 2. APPLICABLE DOCUMENTS 2.1 General - The following documents of the issue in effect on the date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS : Mi 1 i tary MS3057 MS3102 MS3106 MS3107 Clamp, Cable, Electrical Conne
4、ctor Connector, Receptacle a Electric, Box Mounting Connector, Plug, Electric, Straight Connector, Plug, Electric, Quick Disconnect Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-81998 (AS) SPECIFICATIONS , continued Mi 1 i tary MIL-L-3661 Lam
5、pholder, Indicator Lights , Indicator-light Housings, and Indicator-light Lenses, General Specification for MIL-T-5422 NI b-S-8805 NIL-M-10304 MIL-E-1 7555 MIL-T-18303 MI L-N- 18307 MIL-T-21200 MS27473 MS27484 MS27506 MS35058 MIL-C-39019 Testing, Environmental o Aircraft Electronic Eq u i prnen t Sw
6、itches and Switch Assemblies, Sensitive and Push, Snap Action, General Specification for Meter, Electrical Indicating, Panel Type, Ruggedized , General Speci fi cati on for Electronic and Electrical Equipment and Associated Repai r Parts , Preparati on for Del i very of Test Procedures; Preproductio
7、n and Inspection , for Aircraft Electronic Equipment, Format for Nomencl ature and Namepl ates for Aeronautical Electronic and Associated Equipment Test Equipment for Use with Electronic and Electrical Equipment, General Specification for Connector, Plug, Electric, Crimp .Type, Straight, Bayonet, Co
8、upling Series li-a Connector, Plug, Electric, Crimp Type, Straight, Bayonet Coupling, Grounding Series li-a Adapter, Electric Connector Series 1 and li Switch, Toggle One Pole, Sealed Toggle Circuit Breakers Magnetic , Low Power a Sealed, Tri p-Free , General Speci fi cati on for 2 Provided by IHSNo
9、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-L77 66 m 7777706 0343863 m I MILT-81998 (AS) SPECIFICATIONS , continued fli 1 i tary MIL-C-39024 MS75828 fi75029 STANDARDS Military MIL-STO-129 MI L-STD-46 1 MIL-STD-462 MIL-STD-471 MI L-STD-704 MIL-STD-781 MIL-ST
10、D-794 Naval Air Systems Command AR-5 AR-10 AR-21 AR-30 Connector, Electrical, Test Point Type, Panel Type, Single Test Point. (Threaded), Low Voltage Switch, Toggle, One Pole, Unsealed witch, Toggle, Two Pole, Unsealed Marking for Shipment arid Storage Electromagnetic Interference Charac- teristics
11、Requirements for Equipment Electromagnetic Interference Charac- teri sti 6s , Measurement of Mai ntai nabi 1 i ty Demons trati on Electric Power, Aircraft, Characteristics and Utilization of Reliability Tests, Expoential Distribution Parts and Equipment, Procedures for Packing and Packaging of Micro
12、electronic Devices Used in Avioni es Equipment , Procedures for Selection and Approval of Maintainability of Avionics Equipment and Sys tems ; General Requi remen t for Aeronautical Requirement Ground Support Equi pmen t Integrated Maintenance Management for Aeronautical Weapons , Weapon Systems and
13、 Related Equipment 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-81998(AS) i k 2.1.1 . Aval 1 alii 1 i ty of Documents (i) IJhen requesting specifications, standards, drawings and publications, refer to both title and number. this speci fi
14、cati on and appl i cab1 e speci fi cati ons requi red by contractors in connection with specific procurement functions may be obtained upon application to the Commanding Offi Cer, Naval Pub1 i cati ons and Forms Center, 5801 Tabor Avenue, PhiladelDhia, Pennsylvania 19120, Copies of 3. REQUIREMENTS !
15、. I 3.1 - This specification makes provision for testing (see 4) 3.2 Materi als, parts, and processes - The materi als parts, and processes shall he in accordance with MIL-T-21200. I . 3.2.1 . Selection of parts, materials, and processes - Except as speci- fied herein, MILL-T-21200 shall apply for t
16、he selection of parts, materials and processes. . Approval of nonstandard parts and materials - Approval for the use of nonstandard parts and materials shall be in accordance with MIL-T-21200. 3.2.2 3.3 3.3.1 . O O C 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without lice
17、nse from IHS-,-,-iULT-81998 (.AS) 3.4.1 Re1 i abi 1 it - The contractor shall conduct a re1 i abi 1 i ty program in accordance wid200. The program plan shall be approved by the procuring activity, 3.4.1.1 for not less than 2000 hours or 12 months, whichever comes first, without scheduled maintenance
18、, realignment, or adjustment of any control not readily acessible to the operator during normal operation. operating life of 10,000 hours. Parts requiring scheduled replacement due to wear during the life of the equipment and, the wearout life of such parts, shall be detelminecl by the contractor an
19、d submitted to the procuring activity. Reliability in Mean-Tsme-Between-failure (MPBF) - The equipment, including any built-in-test provisions, shall have a specjfied 2000 hours of mean (operating) time between failures when tested and accepted as outlined under the requirements of 4.4.3. program in
20、 accor ance wit M L-T-21200. The program plan shall be approved by the procuring activity. Bui 1 t-in-test features, modular construction and pack- aging, and provisions for test points shall be as specified in AR-10. The program wi 11 provide appropriate input data for Integrated Logistics support
21、requirements in accordance with AR-21 or AR-30 applicable to the avionic equipmentl to be tested by this support equipment. provisions, shall be designed to meet the following quantitive maintainability requirements for corrective maintenance when tested in accordance with 4.2.2.1. Operating stabili
22、ty - The equipment shall operate as specified 3.4.1.2 Operatinq life - The equip.mnt shall have a minimum total 3.4.1.3 Maintainabilit - The contractor shall conduct a maintainability d 3.4.2 3.4.2.1 Maintenance times - The equipment, including any built-in te - (a) Mean time to repair, Mct 2 hours
23、(b) Maximum time to repair, Mmax ct 4 hours 3.4.2.2 Maintenance manhours per maintenance action - The total main- ance manhours per maintenance action shall not exceed 5 hours when conducted in accordance with 4.2.2.1. 3.4.3 The probabi 1 i ty of successful performance during a complete test (al 1 t
24、est sequences) shall be a minimum of 96 percent when tested in accordance with the provisions of 4.2.2.2. The probability of successful performance of a complete test of the avionic equipment to be tested by this support equipment shall include: detecting a failure in the avionic equipment to be tes
25、ted, (b) indicating a non- existent failure in the avionic equipment to be teste, (c) the probability of causing a failure in the avionic equipment to be tested, and (d) the probability that a failure in the avionic equipment under test will cause a failure in the support equipment (except for the a
26、ctivation of a protective device). Probability of successful performance of specified test (Compatibility)- (a) not 8 /-. I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-T-8L778 66 W 7777706 OLq38b7 7 MILT-81998 (A9 1 3.4.4 Interference contr
27、ol - The generation of radio interference by the equipment and the vulnerability of the equipment to radio interference shall be control led within the 1 imi ts of MIL-STD-461. 3.4.5 Maintenance provisions and field testing - Provisions for main- tenance shall be as specified in MIL-T-21200. facilit
28、ies shall be provided to the greatest extent practical for ease of field Specific test points and test testing and maintenance. Nomenclature and nameplates - Nomenclature assignment and name- plates approval ?or equipment identi fi cation shall be in accordance with MIL-N- 18307 3.4.6 3.4.7 Servi ce
29、 condi ti ons - Servi ce condi ti 0n.s (envi ronmental ) shall be in accordanse with MIL-T-21200. 3.4.7.1 3.4.7.2 3.4.7.3 3.4.7.4 3.4.7.5 3.4.7.6 3.4.7.7 3.4.8 Altitude - The altitude environment shall be in accordance with Shock - The shock environment shall be 3n accordance with Vibration - The vi
30、bration environment shall be in accordance with Humidit - The humidity environment shall be in accordance with Salt atmosphere - Net. applicable. Sand and dust - Not applicable. Temperature-al ti tude - The temperature-alti tude environment shall Standard conditions - The following conditions shall
31、be used to MIL-T-21200, parF.2.19.3 for Class 3 equipment. MIL-T-21200, paragraph 3.2.19.5. MIL-T-21200, paragraph 3.2.19.4 for Class 3 equipment. MIL-T-21200, paragrap + 3.2.19.2. be Jn accordance with MIL-T-21200, paragraph 3.2.19.1 for Class 3 equipment. establish normal performance characteristi
32、cs under standard conditions and for making .1 aboratory bench tests . Temperature Room Ambient Al ti tude Normal Ground Vibration None Humidity Room Ambient Input Power Voltage 28VDC - + 2VDC 3.5 Transportability - Transportability requirements shall be in accordance with MIL-T-27200. 9 Provided by
33、 IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-1998 66 W 7979906 0143870 5 MIGT-81998(AS) 3.6 Perfomiiance Chartteristics - The performance of the equipment shall be as specified herein. 37 Detdi 1 requirements - 3.7.1 Function - The Test Set shall have
34、the capability to interface and test the following equipments: AN/ARC-159 Radio Set AN/ARC-l59(V) Radio Set RT/ll50/ARC-159 (V) Recei ver-Transmi tter , Radi o C-9577/ARC-159( V) Control 9 Radio Set %D-%972/ARC-l 59 (V) Indi cater, Frequency Channel fhe ?est Set shall be capable OP =interfacing and
35、testipg the AN/ARC-l59(V) ,equip- ment Individually or a Radio Set with a Control, with or without an Indicator, and a Receiver-Transmitter with a Control, with or without an Indicator. fhi Test Set shall consist of a rack mountable panel with enclosed chassis, four (4) cables to interconnect the eq
36、uipment(s) under test and six (6) module extenders. The fest Set shall be designed to be used with Common Ground Support Equipment listed in paragraph 6.9. Common Ground Support RF Equipment shall be connected directly to the UUT rather than connected through the Test Set, To allow testing of the AN
37、/ARC-l59(V) frequency control serial data system, the Test Set shall contain frequency control selector switches, a preselect channel select Switch, a digital frequency readout, a 1KHz clock and 32 bit frame 1KHz data generation and data receive circuitry. The Test Set shall not be required to conta
38、in circuitry to test the AN/ARC-159 Radio Set parallel data frequency control. The Test Set shall provide the capability to operate-the unt under test control panel. 1 amp ci rcui ts . exceed those as specified in Figure 2. cables, shall not exceed 40 pounds. 3.7.2 Form factor - The Test Set Panel o
39、utline dimensions shall not 3.7.3 Weigh1 - The weight of the Test Set, including extenders and 3.7.4 Content - The Test Set shall ,contain the following assemblies, subassemblies 9 CTZTE, cables and module extenders: (1) Test Set Panel (Including intgral chassis and covers) (a) Digital Display Assem
40、bly (b) Power Supply Assmbly (c) Clock Generator (d) Data Generator (e) Data Receiver 10 t Y I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-19 in 34 0 33 0 0 FIGURE 2 OUfLIttlE DIt4ENSIOlS 11 MS3107A-16-11 P Pendant Cable NLT 6 feet / MS3102R-20-2
41、75 7 MS3102R-24-285 / MS3102R-22-14P NS3102R-28-215 I ./- L-f (I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-81998 (AS) 3.7.4 . Con tent, continued (2) Power Amp1 i fier/Power Supply Module Extender (3) Control Module Extender (4) Frequency
42、 Synthesizer Module Extender (5) Translator Module Extender (6) IF/AF Module Extender (7) Guard Reeei ver Module Extender (8) Cable Assembly, W1 (9) Cable Assembly, W2 (10) Cable Assembly, W3 (11) Cable Assembly, W4 3.7.5 Controls - 3.7.5.1 TestSet panel controls - 3.7.5.1.1 TEST SET circuit breaker
43、;CBl - Circuit breaker, CB1* shall control the Drimarv DC Dower to the Test Set. The circuit breaker shall Drovide the capabilitfof interrupting both sides of the primary DC power lines. conform to MIL-C-39019. CB1 shall 3.7.5.1.2 TESTED UNIT circuit breaker, CB2 - Circuit breaker, CB2, shall contro
44、l the primary DC pow.er to the unit(s) under test. The circuit breaker shall conform to MIL-C-39019. power to the uniqs) under test 28V panel-lamps circuit. 3.7.5.1.3 28VDC PNL LAMP circuit.breaker, CB3 - CB3 shall control the DC CB3 shall conform to MIL-C-39019. 3.7.5.1.4 5VDCPNLLAMP switch, S1 - S
45、witch, S1, shall be a toggle switch to control the DC power to the unit(s) under test 5V panel lamps circuit. S1 shall conform to MS35058: 3.7.5.1.5 GUARD PRECED switch, S2 - Switch, S2, shall be a toggle switch that shall be capable of placing a ground on the GUARD PRECEDENCE line of the Panel Radi
46、o or Remote R/T. S2 shall not be operational in the AN/ARC-159 position 0.f the EQPT TYPE switch, S13, or in the RMT CONI ONLY and RMT IND ONLY positions of the TESTED UNIT switch, S12. S2 shall conform to MS75028. 3.7.5.1.6 HEADSET IMPD switch, S3 - Switch, S3, shall be a two position toggle switch
47、 which shall provide the capability of switching either the 600 Ohm or 150 Ohm headset output lines to the HEADSET test jacks, 516. to Ms75028. S3 shall conform 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-T-8199 66 M 9799906 0343873 O W
48、3.7.5.1.7 GUARD RCVR switch, S4 - Switch, S4, shall be a toggle switch that shall be capable of placing a ground on the GUARD RECEIVER ON-OFF line of the unit under test. S4 shall be operational only in the RMT R/T ONLY and RMT RT/RMT CONT positions of the TESTED UNIT switch, Sl2-. S4 shall conform
49、to MS75028. toggle switch which shall provide the capability of switching either the MAIN or GUARD IF AGC lines to the IF AGC test jack, 322. S5 shall conform to MS75028. rotary switch which shall provide the capability of selecting which one of the four audio outputs 9?s connected to the SELECTED OUTPUT test jack, 517. The Teat Set shall load the output ljnea as Pol?iew
