1、 INCH-PO Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-1920bE W 999990b 1988707 802 m MIL-S-l9206E(MC) 2.1.1 Specifications, standards, and handbooks. The following specifications, standards and handbooks form a part of this specification to
2、the extent specified herein. specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). Unless otherwise SPECIFICATIONS . Federal A-A-5 2 O 9 4 -
3、Thread, Cotton QQ-W-32 1 - Wire, Copper Alloy DDD-L-20 - Label; for Clothing, Equipage, and Tentage DDD-T-86 - Tape, Textile, Cotton, General Purpose, (General Use) (Unbleached, Bleached or Dyed). Military MIL-F-10336 - Fiber Sheet, Vulcanized STANDARDS Federal FED-STD-191 - Textile Test Methods FED
4、-STD-311 - Leather, Methods of Sampling and Testing Military MIL-STD-105 - Sampling Procedures and Tables for MIL-STD-129 MIL-STD-147 - Palletized Unit Loads MIL-STD-731 - Quality of Wood Members for Inspection by Attributes - Marking for Shipment and Storage Containers and Pallets (Unless otherwise
5、 indicated, copies of federal and military specifications, standards, and handbooks are available from the Standardization Documents Order Desk, Building 4D, 700 Robins Avenue, Philadelphia, PA 19111-5094) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH
6、S-,-,-MIL-S-1920bE 9999906 1988708 749 = HIL-S-l9206E(MC) 2.1.2 Other Government documents, drawinus, and Dublications. The following other Government drawing forms a part of this document to the extent specified herein. specified, the issue is that cited in the solicitation. Unless otherwise DRAWIN
7、G MARINE CORPS P-230-Sword and Scabbard, Noncommissioned Officers, U.S.M.C. (Copies should be obtained from the contracting officer or his 2.2 Non-Government Dublications. The following documents form authorized representative.) a part of this document to the extent specified herein. otherwise speci
8、fied, the issues of the documents which are DoD adopted are those listed in the issue of the DODICS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). Unless Department of Defens
9、e (DOD) Standard Color Card of Official Standardized Shades for Sewing Threads, 1968 (Application for copies should be addressed to the Color Association of the United States, Inc., 200 Madison Avenue, New York, NY 10016). 2.3 Order of precedence. In the event of a conflict between the text of this
10、document and the references cited herein, the text of this document takes precedence. document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Nothing in this 3. REQUIREMENTS 3.1 Guide Sample. Guide samples are furnished solely for guidance and inf
11、ormation to the contractor (see 6.4). Variation from the specification may appear in the sample, in which case the specification shall govern. 3.2 First article. When specified (see 6.2), a sample shall be subject to first article inspection (see 6.3) in accordance with 4.4. 3.3 Materials. The mater
12、ials for the sword, scabbard and case shall conform in all respects to the requirements specified herein. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-L20bE m Ob L988709 b85 MIL-S-l9206E(MC) 3.3.1 Fiber. The scabbard lining shall be 0.032
13、0.003 inch thick fiber sheet conforming to MIL-F-10336, except the fiber sheet shall be undyed and free of all sulphur compounds or compounds capable of oxidation to sulfuric acid (see Section 4 table I, for required test). 3.3.2 Sword case. Each sword and scabbard shall be provided * with a cotton
14、flannelette case to fit the assembled sword and scabbard. 3.3.2.1 Cloth, cotton, flannelette. The basic material for the sword case shall be cloth, cotton, flannelette. The cloth shall be constructed with a plain weave, and shall have a thread count of 44 f: 2 warp and 36 5 2 filling threads per inc
15、h. The fabric shall weigh 4.0 2 0.5 ounces per square yard and shall be evenly napped on one side. The cloth shall be free from any imperfections that would affect the appearance or durability of the case (see Section 4, table I, for required test). 3.3.2.1.1 Color and colorfastness. The color shall
16、 be vat- dyed gray. The cloth shall show good fastness to wet (dry) cleaning, laundry, crocking, perspiration, and light (see Section 4 table I, for required test). 3.3.2.2 Drawcord. The tape for the drawcord shall be bleached cotton, 1/2 inch wide, conforming to type II, class 2 of DDD-T- 86. The e
17、nds of the drawcord shall be hemmed or resin dipped to prevent raveling. 3.3.2.3 Cotton thread. The cotton thread for the sword case shall be cotton, soft finish, ticket number 50, 3-ply, conforming to type I of A-A-52094. The cotton thread shall be dyed gray, shade TS, cable No. 66082. The dyed thr
18、ead shall show good fastness to laundering, wet (dry) cleaning, and light when tested as specified in the thread specification. (See DOD Standard Color Card of Official Standardized Shades for Sewing Threads, 1968). 3.3.3 Hilt. The hilt shall be made of solid brass, straight cross and ends with an a
19、corn design as shown in Drawing No. P- 230. The copper base alloy for the solid brass shall have a chemical composition of 85 percent minimum copper and 15 percent maximum zinc (see Section 4 table I, for required test). The color shall be the basis of acceptability of the metal for composition, exc
20、ept in case of dispute, when an analysis shall be made. The alloy shall be uniform in color and quality, and free from pits, scale (including red oxide), dents, nicks, cracks, deep scratches, segregation, and foreign inclusions that cannot be removed in later processing. 4 Provided by IHSNot for Res
21、aleNo reproduction or networking permitted without license from IHS-,-,-The finished hilt shall be clean, smooth, free from pits and tool marks, and shall be highly polished to a mirror-like finish. 3.3.3.1 Hilt mard. A piece of white felt or white leather 1/8 f 1/32 inchthick shall be slotted to fi
22、t on the hilt (see Section 4, table I, for required test). diameter wire conforming to alloy No. 270 of QQ-W-321. composition of 63.0 to 68.5 percent copper, 0.10 percent maximum lead, 0.05 percent maximum iron, and 0.15 percent all other elements, except the remainder which shall be zinc. The screw
23、 shall be a brass, slotted, headless setscrew with class 2, size 4, fine thread. 3.3.3.2 Wire. Wire for the grip shall be annealed, 0.02 inch 3.3.3.3 Screws. Screws for the scabbard shall have a chemical 3.3.4 Scabbard. Steel for the scabbard shall be minimum 0.020-inch thick cold-rolled one-half ha
24、rd strip steel when tested as specified Section 4, in table I. 3.3.5 Leather. The grip and scabbard shall be covered with leather, black shade III, having a lustrous finish. The scabbard covering shall by 2/64 inch thick case leather when tested as specified Section 4, in table I. 3.3.6 Lacauer. Lac
25、quer shall be a clear, nonpigmented, synthetic lacquer. 3.3.7 Blade. The blade shall be drop forged, machine ground or milled, and finished without blow holes, pocket marks, or other irregularities in the metal. 3.3.7.1 Class 1 - Hicrh carbon tool/steel. The blade shall be high carbon tool steel wit
26、h a minimum carbon content of 0.70 percent when tested as specified in 4.5. The blade shall be hardened full hard and then tempered to show a Rockwell “C“ scale hardness test of 48 to 53. over an intermediate coating of nickel, or nickel on copper plate. The intermediate plating shall be 0.002 inch
27、thick and may be either on nickel or nickel on copper plate. If the latter is used, the minimum final thickness of nickel shall be 0.001 inch. The chromium plating shall be polished to a bright, smooth finish free from frosty or milky areas, indications of burning, pits, and nodules. The chromium de
28、posit must be adherent, homogeneous, of uniform appearance, and free from laminations, blisters, pinholes, and other defects (see Section 4, table I). A chromium plating shall be applied 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-lt920bE
29、 9999906 1988711 233 3.3.7.2 Class 2 - Stainless steel. The stainless steel blade shall be made with a minimum of 12 percent chromium and shall be polished to a bright finish. required. permanent bond between the leather covering and the metal of the scabbard without undesirable effects upon either.
30、 3.4 Desian. The sword, scabbard and case shall be the U.S. Marine Corps design shown on figures 1 and 2 and drawing No. P- 230. No additional coatings are 3.3.8 Adhesive. The adhesive shall provide a secure and 3.5 Patterns. Patterns for the sword case, cut to finish in accordance with figure 2, sh
31、all be furnished by the contractor. 3.6 Construction. 3.6.1 Sword. 3.6.1.1 Blade. The blade shall be the cut and thrust type with a single blood gore and a rounded back edge, shall measure 7/8 inch wide by 1/4 inch thick at the hilt end, and shall have a tapered and curved shape conforming to the sa
32、mple. All exposed surfaces of the blade shall be polished and free from blemishes. 3.6.1.1.1 Etchinq. Etching design on each side of and on the back edge of the blade shall be in accordance with Drawing No. P- 230. and shall be well defined. All etching shall be accurately executed in fine contrast
33、3.6.1.2 GriD. The grip shall be grooved and covered with leather, black shade III, firmly secured and fitted flush with the metal and wrapped with yellow brass twisted wire as specified in 3.3.3.2. The twisted wire shall be two ply with 5 to 7 twists per inch, as shown in the sample. The leather sha
34、ll have a lustrous finish as shown in the sample. 3.6.1.3 Hilt. The hilt, made from material specified in 3.3.3, shall be of the half-basket type with the design conforming to Drawing No. P-230. The finished hilt shall be clean, smooth, free from pits and tool marks, and shall be highly polished to
35、a mirror-like finish. be slotted to fit snugly on the hilt end of the blade. dimensions of the hilt guard shall conform to the dimensions of the open end of the scabbard indicated on figure 1. 3.6.1.3.1 Hilt uuard. A piece of white felt or leather shall The 6 Provided by IHSNot for ResaleNo reproduc
36、tion or networking permitted without license from IHS-,-,-MIL-S-L20bE 999990b 3988732 L7T 3.6.2 Scabbard. 3.6.2.1 Scabbard body. The scabbard body shall be made with welded seam, shall be free from burrs, and shall be covered with 2/64 inch thick case leather, black shade III, having a lustrous fini
37、sh as shown in the sample. The leather shall be evenly and securely cemented to the metal and shall be neatly and evenly stitched. 3.6.2.2 Scabbard components. The top band and shoe shall be made of 20 B.S. gage sheet brass and shall be ornamented as shown in Drawing No. P-230. The brass hook for at
38、taching scabbard to frog shall be fitted to the band as shown in Drawing No. P-230. The band and shoe shall be secured to the scabbard with brass machine screws specified in 3.3.3.3. The finished shoe and band with hook shall be clean, smooth, free from pits and dents, and shall be highly polished t
39、o a mirror-like finish. 3.6.3 Lacquerinq. The sword hilt and the band and shoe on the scabbard shall be thoroughly lacquered. shall be continuous, level and adherent. It shall be free from lint, dust, or other foreign inclusions that may affect appearance or serviceability, and withstand the test fo
40、r tackiness specified in 4.5.1.1. The dry lacquer film 3.6.4 Sword case. The Sword case shall be made according to figure 2, with the center of the drawcord securely caught in the side seam of the case at the hem for closure. The identification label shall be caught in the stitches of the hem. 3.7 M
41、arkinq. 3.7.1 Identification marking. Identification marking shall be etched into the blade 1/4 inch (minimum) below the hilt. The letters shall be not less then 1/32 inch in height and each line shall be separated by a minimum of 1/32 inch. The content shall be as follows: Name of contractor 3.7.2
42、Size markinas. 3.7.2.1 Scabbard. The length of the blade that the scabbard will take shall be stamped into the metal about 1/4 inch from the top, on the side opposite the hook, in 1/8 inch high numerals. The length of the blade shall be stamped on the underside of the hilt in 1/8 inch high numerals.
43、 3.7.2.2 Sword. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-Lq20bE m 999990b L97L3 006 m MIL-S-l9206E(MC) 3.7.3 Label. Each sword case shall be provided with an identification-size label conforming to type VI, class 4 of DDD-L-20. inches
44、with a minimum 1/4 inch margin at the top edge for sewing. The sword case is intended to be either laundered or dry cleaned. The label shall measure not less than 1-3/4 by 1-1/4 3.7.4 Label/taq. Each item shall be individually bar-coded with the type VIII, class 17 label/tag of DDD-L-20. This label/
45、tag shall be located so that it is completely visible on the item when it is folded and/or packaged as specified and so that it causes no damage to the item. 3.8 Finished measurements. The finished sword shall conform to the measurements specified in figure 1 and Drawing No. P-230. 3.9 m. Swords and
46、 scabbards shall be examined to determine whether they properly fit each other, and that the sword enters the scabbard freely, but not loosely. 3.10 Worhanship. The sword and scabbard, with case, shall conform to the quality and grade of product established by this specification. 4. QUALITY ASSURANC
47、E PROVISIONS 4.1 Responsibilitv for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract, this contractor may use his own or any ot
48、her facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to assure supplies and se
49、rvices conform to prescribed requirements. 4.1.1 Responsibility for compliance. All items must meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitte
