1、MIL-I-82931A 999990b 1995301 993 I INCH-POUND 1 MIL-1-8293 lA(0S) 30 November 1994 SUPERSEDING 21 June 1994 MIL-1-8293 l(0S) MILITARY SPECIFICATION INFLATION DEVICE, FLU-SBLP m98) REMANUFACTURE SPECIFICATION is speaiication is approved for =e by the Naval Sea Systems command, Department of the Navy,
2、 and is availubZe for use by all D-s and Agencies of the Deparhnent of Defense. 1. SCOPE 1.1 Scope. This specification covers the remanufacture requirements for reworking FLU-8AR to the upgraded FLU-8BF Inflation Device. 2.1 Government documents. 2.1.1 Specifications and standards. The following spe
3、cifications and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplements thereto, cited inthe solicitation
4、 (see 6.2). SPECIFICATIONS FEDERAL PPP-B-636 MILITARY MIL-B-8 1705 Barrier Materiais, Flexible, Electrostatic Protective, Heat Seaiable Boxes, Shipping, Fiberboard Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should
5、 be addressed ta: Commander, Indian Head Division, Naval Surface Warfare Center, Standardization Branch (Code 8420). 101 Strauss Avenue, Indian Head, MD 20640-5035 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at he end of this document, or by sending a leiter.
6、AMSC NiA FSC 1377 DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-2931A W 9799906 1995302 823 W MIL-1-8293 lA(0S) STANDARDS MILITARY MIL-STD-109 MIL-STD-129 MIL-sT
7、D-453 Inspection, Radiographic MIL-STD-1168 Ammunition Lot Numbering Quality Assurance Terms and Definitions Marking for Shipment and Storage (Unless otherwise specified, copies of federal and military specifications and standards are available from Standardization Documents Order Desk, Building 4D,
8、 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 Other Government documents, drawings, and publications. The following Government drawings and publications form a part of this specification to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicita
9、tion (see 6.2). DRAWINGS NAVAL AIR SYSTEM COMMAND (30003) 849AS 153 849AS 103 Battery, Dry Storage Inflation Device, Automatic, FLU-8B/P (Application for copies should be addressed to: Commander, Indian Head Division, Naval Surface Warfare Center, Indian Head, MD 20640-5035.) CODE OF FEDERAL REGULAT
10、IONS (CFR) 49 CFR 100-199 Transportation (Application for copies of CFRS should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402-0001.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references cit
11、ed herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When Specified in the contract or purchase order (see 6.2), a sample shall be subject
12、ed to the first article inspection (see 4.4 and 6.4). 3.2 General. Materials, components, and assemblies shall comply with the requirements of Drawing 849AS 153. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-2931A m 9999906 1995303 bT m 3.3
13、 New materials. The following items shall replace parts discarded from the FLU-8AP in the remanufacture of this inflation device. The parts are available from Conax Florida Corporation as Refurbishment Kit, FLU-B/P Conax P/N 1512-173-01. The kit parts are packaged in an anti-static bag unless otherw
14、ise noted below. lTEM Part Number OTY Forward Locking Piercing Pin Sensor Housing Assembly Nameplate Left Hand Nameplate Right HandN* Retainer Washer O-Ring (pruner) O-Ring (Piercing Pin) O-Ring (Piercing Pin) O-Ring (CO, Cylinder) Screw, Rd HD One-way #4X, .31LG Washer Primer Plug Retainer Plug War
15、ning Label PrimerN* LubricantN Packing Loop Safety Thread Lubricant (for Oversized Indicator Pin)N” Indicator Pin (versked)N* Cylinder, Carbon Dioxide (35 grams) Loctite 290 11 12-242-01 1813444-02 12 16-084-0 1 121648442 1116-108-01 1202-003-1 4 1202-004-14 1202406-14 MS28775-012 1116485-01 CC-3274
16、1 1102-181-01 1102-216-01 1216456-01 CC-114-Ol cc-209-02 1138-003-01 CC-36 1 -O 1 Note 4 1131-059-02 CC-520-1 CC-3022-01 1 each 1 each 1 each 1 each 1 each 1 each 1 each 1 each 1 each 4 each 1 each 1 each 1 each 1 each 1 each A/R 1 each AIR AIR AIR 1 each AIR Notes: 1. Nameplates are packaged separa
17、tely on pin feed backing. One extra nameplate is included for every ten to allow for printing and application fall-out. 2. This item is packaged and shipped separately. 3. One container of lubricant is shipped for every 250 refurbishment kits. 4. This lubricant is not part of the refurbishment kit.
18、The lubricant is made from 1 part Vydax PA lubricant or equivalent and four parts alcohol. Vydax PA is supplied under the name Nyefilm 501 DAPA. A suggested manufacturer is W.F. Nye, PO Box G 927, New Bedford MA 02742. 5. Oversized indicator pins are used during rework only when a reworked items fai
19、is pressure test at the indicator pin port. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-1-82931A m 9999906 1995304 bTb m MIL-1-8293 lA(0S) 3.4 Reusable material. ITEM indicator PinNd Body, Aid-Pak Bottom Gasket Top Gasket Cam Lever Pin, Gro
20、und Contact Pin, Grooved (Type 24, 1/8 Dia, 5/8 Long) Protective Plug spring Part Number 1131-059-01 1108-065-Ol 1116-021-01 1116-021-02 1136-022-01 cc-350-03 cc-350-04 CC-355-11 MS24585-C 102 OTY 1 each 1 each 1 each 1 each 1 each 1 each 1 each 1 each 1 each Notes: 1. This part is replaced by the o
21、versized indicator pin, p/n 113 1-059-02, only if the reworked item fails the pressure test at the indicator pin port. 3.5 Primer (M101). The primer, Conax ph CC-114, shall have been manufactured within 12 months of the FLU-8 manufacture date. The procedure and sample size for lot acceptance testing
22、 of the primer is the responsibility of the supplier. The lot acceptance procedure, however, must verify the following: 3.5.1 Visual examination (Ci). One hundred percent visual examination shall be performed by the manufacturer. Each primer shall be visually inspected to verify that the material, c
23、onstruction, dimensions, and markings comply with the requirements of this specification. Each primer shall be inspected for presence of epoxy seal at pin end. 3.53 Bridgewire resistance (C2). One hundred percent bridgewire resistance shall be performed by the manufacturer. The bridgewire resistance
24、 of each primer shall be determined and recorded using a test meter having an accuracy of f 0.1 ohms. Only primers having a bridgewire resistance of 3.5 1.5 ohms shall be considered acceptable. 3.53 Radiographic examination (a). Prior to assembly into the FLU-8, the primer shall be radiographically
25、examined in accordance with MIL-STD-453. Each primer shall be X-rayed on boards or trays. The X-ray negatives shall be identified by item nomenclature and lot number. Priers shall be left mounted to the boards or trays until after the X-rays have been reviewed and defects identified. Defective items
26、 shall be removed from the production lot. After screening, the X-rays with defectives identified shall be forwarded to the engineering agency designated by the procuring activity. Film interpretation of the radiographs shall verify the following: a. No material defects b. Powder charges present, pr
27、operly located, and not mixed. 3.5.4 Sample acceptance testing (nondestructive) (M102). The lot acceptance procedure for the primer shall include the following sampling dimensional inspections: body length, pin length, body outer diameter, pin outer diameter. Visual sampling inspection shall include
28、 the following: inspect 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-293LA = 9999906 1995305 532 MIL-1-8293 lA(0S) for presence of red sealant at pin end, inspect packaging marking for legible and correct manufacturing dates and part numbe
29、r, inspect for evidence of poor workmanship. 3.5.5 Sample acceptance testing (destructive) (C4). The final lot acceptance procedure for the primer shall include the following sampling tests: 3.5.5.1 No-fire current. The primer shall not ignite or dud when bridgewire is subjected to 0.045 to 0.050 am
30、peres for at least 30 seconds. 3.5.5.2 Performance testing. The primer shall fire upon application of current discharge of a 16 f 10 percent microfarad capacitor charged to 2.5 volts. The primer shall be assembled and tested in the Conax energy monitor fixture (SK3061). Projectile penetration in the
31、 monitoring disc shall be 0.035 inch minimum and 0.095 inch maximum. 3.6 Subassembly testing. Testing is required to be performed on the sensor and body subassemblies by the contractor as noted in Drawing 849AS153. 3.6.1 Sensor assembly functional test (CS). Each sensor assembly (see view in 849AS15
32、3) shall be subjected to a simuiated firing as stated in Drawing 849AS153. Any failure shall be cause for rejection of the sensor assembly. 3.6.2 Body assembly leakage tests (Ca. Each body assembly (see view in Drawing 849AS153), prior to installing the primer, shall be subjected to nitrogen leak te
33、sts of Drawing 849AS153. Two tests are required for each body assembly, Leakage-A and Leakage-B. 3.63.1 Leakage-A. A body assembly failing this test shall be rejected. If desired, the indicator pin, Conax p/n 1139-059-01, can be replaced by the oversized indicator pin, Conax p/n 1139-059-02, and the
34、 Leakage-A test repeated. If the assembly fails a second time, the assembly shall be rejected and scrapped. 3.6.2.1 Leakage-B. A body assembly failing this test shall be rejected. 3.6.3 Manual operation test (0. Prior to installation of the nylon safety thread, each body assembly shall be subject to
35、 the manual operation tests of Drawing 849AS153. Any body assembly failing any of the tests shall be rejected. 3.7 Bleed circuit resistance test (CS). Each assembled FLU-8BP shall be subjected to the bleed circuit resistance tests of Drawing 849AS153. 3.8 Assembly tests (M103). First article and lot
36、 acceptance samples shall be subject to visual, radiographic, and battery voltage tests as stated in Drawing 849AS 153. 3.9 Workmanship (M104). Workmanship shall ensure safety, proper Orientation, and service life by making units that are free of the following; cracks or voids, foreign matter, missi
37、ng or improperly assembled components, cracked, flaked, or insufficient surface coatings, material defects, illegible or incorrect markings, corrosion, or mechanical defects such as burrs, sharp edges and dents. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
38、rom IHS-,-,-MIL-I-82931A W 9999906 1795306 479 I MIL-1-8293 lA(0S) 4. QUALJTY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the manufacturer is responsible for the performance of all inspection requirements (examinations and tes
39、ts) as specified herein. Except as otherwise specified in the contract or purchase order, the manufacturer may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to
40、perform any of the inspections set forth in this specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements (see 6.2). 4.1.1 Responsibility for compliance. All items shall meet all requirements of sections 3 and 5. The inspection set
41、forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Governmen
42、t for acceptance comply with all requirements of the contract. Sampling inspection, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements; however, this does not authorize submission of known defective material, either indicated or actual, nor does i
43、t commit the Government to accept defective material. 4.13 Quality assurance terms and definitions. Reference shall be made to MIL-STD-109 to define the quality assurance tem used. 4.1.3 Inspections. Inspections shall be in accordance with MIL-A-2550 and MIL-STD-453. 4.1.4 Examination, tests, and fa
44、cility. After provisional acceptance at source, first article or lot acceptance samples shall be inspected for all requirements of the drawings and specifications at a Government laboratory or other such facility specified in the contract (see 6.2). 4.2 Lot size. The production lot size shall be as
45、specified in the contract (see 6.2). The maximum lot size shall be 1200, exclusive of test samples, and shall consist of primer assemblies from not more than one lot. 4.3 Examination. One hundred percent examination shall be performed for all nondestructive critical defects defned in this specificat
46、ion or Drawing 849AS153. Examination for all major and minor defects dened in this specification or Drawing 849AS 153 shall be performed in accordance with the classification of defects. Four power (4x) magnification may be used for inspection of such defects as burrs and foreign matter. When compli
47、ance with the applicable requirements is in doubt as a result of visual examination, the characteristic shall be measured or gaged to determine acceptability. All nonconforming material shall be rejected. 4.4 First article testing. Unless otherwise specified in the contract, purchase order, or work
48、order, manufacture and test of a rst article sample is required when more than 18 months have elapsed since manufacture of the latest accepted FLU-8BIP production lot, Fust article testing shall be as specified in Drawing 849AS153. Failure of any FLU-8BP to meet the requirements of this specificatio
49、n and Drawing 49AS153 shall be cause for rejection of the first article sample. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-B293LA m 9999906 1995307 305 m 4.5 Lot acceptance testing. Lot acceptance testing shall be in accordance with Drawing 849AS153. Failure of any FLU-SB/P to meet the requirements of this specification and Drawing 849AS153 shall be cause for rejection of the lot represented
