1、4 Augus.t 1981 SUPERSEDING MIL-1-23413B(SHIPS) 2 February 1968 (See 6.5) MILITARY SPECIFICATION INSERTS, WELDING, FILLER MATERIAL, COILED AND SOLID RINGS This specification is approved for use by the Naval Sea Systems Command, Departinert of the Navy, and is available for use by all Departments and
2、Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specificatin covers consumable insert material in coil and solid ring forms designed for replacement in weld joints fabri- cated from carbon steel, alloy steels, aluminum alloy, and nickel base alloys (including copper nickel alloy (70/
3、30). 1.2 Classification. 1.2.1 Classes and styles. Inserts shall be furnished in the follow- ing classes and styles, as specifiec (see 6.2): Class 7 - Inverted T-shaped cross section (see figure 1). Style A - Coiled insert filler material. Style B - Preformed rings, open lap-joint. Style C - Preform
4、ed rings, open butt-joint. Class 2 - J-shaped cross section (see figure 1). Style A - Coiled insert filler material. Style B - Preformed rings, open lap-joint. Style C - Preformed rings, open butt-joint. Class 3 - Rectangular-shaped cross section (see figure 2). Style D - Solid ring, 3/16-inch rim w
5、idth. Style E - Solid ring, 1/8-inch rim width. r - I Beneficial comments (recommendations, additions, deletions) and any perti nent data which may be of use in improving this document should be addressed to: Commander, Naval Sea Systems Command, SEA 31 12, Department of the Navy, Washington, DC 203
6、62 by using the self-addressed Standardiza tion Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. I - J FSC 3439 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M IL- 1-2 3 L* 1 3 C ( S H ) 1.2.2 Class 4
7、 - Y-shaped cross section (see figure 3). Style A - Coiled insert filler material. Style C - Preformed rings, open butt-joint. Class 5 - Cross section shall be as specified (see 6.2). Style A - Coiled insert filler material. Style B - Preformed rings, open-lap-joint. Style C - Preformed rings, open
8、butt-joint. Style D - Solid rings. Types and sizes. 1.2.2.1 Types. Inserts shall be furnished in the types shown in table I, as specified (see 6.2). TABLE I. %es. Clas: A.11 Al 1 Al 1 Al 1 All Insert types MIL-MS- 1 MIL-Ms-2 E IL-505 (5 Cr-1/2 Mo) M IL-3 O 8Co MIL-308L MIL-308CoL MIL-3 1 O MIL-3 12
9、MIL-3 12C0 MIL-3 16 M IL-3 16L MIL-348 MIL-6 1 MIL-62 MIL-67 MIL-82 Type designation ,id eii t i fica t ion MS-1 Ms-2 515 521 5 05 308 308Co 308L 308CoL 310 312 312Co 316 316L 348Co 1100 4043 5356 60 61 62 67 82 6A 348 Alloy group identification Group A (mild steel) Group B (chromium molybdenum stee
10、l) Group C (austenitic chromium nickel steels) Group D (aluminum alloys) Group E (nickel alloys) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.2.2.2 Sizes. Inserts shall be furnished in the following sizes, as specified (see 6.2): Class and sty
11、le Class 1 and 2, Class 1 and 2, Class 1 and 2, Class 3, style Class 3, style Class 4, style Class 4, style Class 5, style Class 5, style Class 5, style Class 5, style style A style B style C D E A C A B C D Figure Size reference 3.2.2 3.2.3, table VI11 3.2.4 3.3.2, table IX 3.3.2, table X 3.4.2 3.4
12、.3 3.5.2 3.5.3, table VI11 3.5.4 3.5.5 2. APPLICABLE DOCUMENTS 2.1 Issues of documents. The following documents, of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL QQ-S-766 - Steel Fl
13、a,tes, Sheets, and Strip - Corrosion Resisting. MILITARY MIL-W-10430 - Welcini3 Rods and Electrodes; Preparation for MIL-1-45208 - Inspec tion System Requirements. Delivery of. STANDARDS FEDERAL FED-STD-151 - Metzils; Test Methods. MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection
14、 MIL-STD-271 - Nonc,estructive Testing Requirements for by Attributes. Me tal s. (Copies of specifications, ztandards, drawings, and publications re- quired by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the con- tr
15、acting officer . 2.2 Other publications. The, following documents form a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on date of irvitation for bids or request for proposal shall apply. 3 Provided by IHSNot for ResaleNo reproduction or ne
16、tworking permitted without license from IHS-,-,-MIL-1-234 13C (SHI AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) A 167 - Stainless and Meat-Resisting Chromium-Nickel Steel A 240 - Heat-Resisting Chromium and Chromium-Nickel Stain- Plate, Sheet, and Strip. less Steel Plate, Sheet, and Strip for F
17、usion- Welded Unfirecl Pressure Vessels. (Application for copies should be alidressed to the American Society For Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) UNIFORM CLASSIFICATION COMMITTEE AGENT Uniform Freight Classification Ratings, Rules, and Regula- tions (Application for
18、 copies should be alidressed to the Uniform Classifica- tion Committee Agent, Tariff Publication Officer, Room 1106, 222 South Riverside Plaza, Chicago, IL 60606.) (Technical society and technical association specifications and stand- ards are generally available for referenze from libraries. They a
19、re also distributed among technical groups and using Federal agencies.) 3. REQUIREMENTS 3.1 General requirements. 3.1.1 Materials. Insert materials shall be of uniform quality and condition and shall be free of piping, seams, segregations, and abrasions which would adversely affect the usability cha
20、racteristics of the insert or properties of the fused metal. 3.1.1.1 Recovered materials. Unless otherwise specified herein, all equipment, material, and articles inccrporated in the products covered by this specification shall be new and shall be fabricated using materials produced from recovered m
21、aterials to the maximum extent practicable without jeopardizing the intended use. The term “recovered materials“ means materials which have been collected or rlicovered from solid waste and reprocessed to become a source of raw materials, as opposed to virgin raw materials. None of the above shall b
22、e iiterpreted to mean that the use of used or rebuilt products is allowed urder this specification unless other- wise specifically specified. 3.1.2 Finish. Inserts shall have smoothly finished surfaces and shall be free from slivers, depressions, scratches, and scale or any foreign matter that would
23、 adversely affect the usability characteristics of the insert or properties of the fused metal. 3.1.2.1 Rust preventatives. Where :it is required, rust preventa- tives may be used as protective coating provided that they are readily removable with solvents by wiping or dip?ing, and provided that whe
24、n a rust preventative has been used, cleaning Ftrocedures for removing the rust preventative are clearly indicated on the packaging. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M IL- 1-2 3 4 I 3 C ( S H 1 I Carbon Manganese Phos-. Sulfur Silico
25、n Alu- Zir- phoru:; minum- 2/ coniuPR2 Percent Percent Percent Percent Percent Percent Percent - i. .O25 .O3 .45- .65 - Type Group A MIL-Ms-1 0.06 1 .OO-1.40 0.025 0.03 0.40-0.60 0.05-0.15 0.02-0.12 MIL-MS-2 -20 O. 90-1 -30 3.1.2.2 Special requirements for group C and group E inserts. 3.1.2.2.1 Grou
26、p C and group E inserts shall not be grit or vapor blasted. Ti ta2/ nium- Percent 0.05-0.15 - 3.1.2.2.2 When specified (see 6.,3), group C and group E inserts shall be bright annealed. When specified (sile 6.21, MIg-62 an$ MIL-82 inserts shall be special bright hydrogen annealed at 1800 F - + 50 F i
27、n dry hydrogen having an entrance dew point of minus 30 F or lower. Following bright annealing or special bright hydrogen annealing, inserts shall not be subjected to any surface treatment other than solvent cleaning. O 3.1.3 Chemical composition. The chemical compositions of inserts shall be as spe
28、cified in tables II t.hrough VI. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - n -1 n FI al al U ri al X V rl C E a m TI E o O d U rl C al .U om *(m 64 dl oc ao nri U wrl mn rio alo 04 eu Ld ala -E 5“ m U V* XH W al -J e- mm %Is m U C O L al a J
29、 8 rl x al L Q al S rl al rl M m a $ -1 U CO al* rl al x V V LO al sa r, L c LnIn al al - a o a LO al va Inm C al al 0-0 0 III L ooln W a O 4 c, 4-W 5 E Y“;? al -NW v III d U c mm mmm mmmm m m m OC al a H W rl 4 w m oc O00 O000 o o E U au WWW WWWW W W c al oc O00 O000 o o O d v II III IlII I L LOU I
30、ninLn VILnInVi In In al NeCi NNCu NNCuCu Cu Cu ri a 71 v1 O c rn alo On. a L 999 HC Ha al oom c . E al O00 0 III m U t-t-t- e, U Inu-l InInIn InInInln In In al c al CUPJ NNCU CuNNCu N m 0 II III 1111 I L oc O00 O000 o o al M m a -7- Y-? 7r-r - - r M “1. ; 4. ; !III =o al Il III I111 v9 v. o2 02 cm c
31、m viri 2 Il III IlII .,+E dr omm v Il III dam a ? r OU x x U L 11 55$ L O00 1 I c - m r C O P m va al -A c a O0 r, E 3 al II III IlII I E al W 0 II Ill 1100 I L II III II I al NN 9 a x ri c II III IIAA I I I al * a . O U al O00 0 - L alo . In-In -CU0 mInIn III XEZX HHH m Q O L a oc1 O00 O000 In In U
32、 c NO1 NNco “00 - c al ff L -rl a al M m c3 al C M 2 al C U . P W al 71 e al * al U U C al 0 L al a QI O WU d=r 64 dE 00 alL aL. al rld z-4 al& U 0- rl om Ld alL cm SU m OE a OU VL xw - cc -71 al m o ow L Mal al U3 V Lrl o om CL* o alal EU x +ri al UP m a cm alm U am n $2 4 5E c: rnl 6 c L rl alo mo
33、 *d c- m gzzs o CU c OOU muss m OUU a-mo alocc dL v m Lm al al Lrl rimam MU MU CddC d cLm v)P c kalg -IN1 ml 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. t- I cr C ailno I I I I VNln ai-i I I I cIIII G a O o cr. rlcr cm 01 w 11 rl Y :J m ai .
34、.E .c. .c .E v -4 P IL O a (u m.rl o .r( m t- .d P- .d o mEt-EN aEiDE zu L o o5050 0.50.5 - 5 lu I 01111 -1111 ln .IlII 3% IL O a (u m.rl o .r( m t- .d P- .d I I cr coooooo uoooooo I I. o 1: L wo !a c n. U ln mm QiN.-.-.-.-.- uoooooo Li. wo a aicummcumm ci P t- ow c .4 m uca wo mai mL E: rl am .4 L
35、ccr crc om orl W ai UL cw as mu wo am ci5 L aa m wai cc *o -a buc . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M I L - I -2 3 4 I 3 C ( S H 3.1.4 Alloy identity. Each end 01 wire to be spliced during proces- sing shall be tested for alloy identi
36、ty just prior to splicing at the process station (see 4.4.4). except when splicing is done to repair a wire break without removing the wire from the process line. 3.1.4.1 Both ends of each coil drawn to finish size shall be tested for alloy identity (see 4.4.4) before rewinding, spooling, or forming
37、 into solid ring inserts. 3.1.4.1.1 For continuous process operation where rod coil is drawn to finish size, straightened and cut to length without removal from the machine, both ends of each rod coil shall be alloy tested immediately prior to the start of the continuous processi,ng operation. 3.1.4
38、.1.2 When rod coils are to tie spliced during continuous proces- sing operations, each end of each rod coil to be spliced shall be alloy identity tested at the process station just prior to splicing. In addition, the leading end of the first coil and the tail end of the last coil for each continuous
39、 process run shall be alloy identity tested. When alloy identity testing is accomplished in accordance with 3.1.4.1.1 these requirements are satisfied as well. 3.1.4.2 When specified (see 6-21, each cut length of wire in preformed insert rings and each end of each spool or coil of insert wire shall
40、be tested for alloy identity in accordance with 4.4.4 after final marking. Identification marking of each i-ing, spool, or coil tested after final marking and meeting the acceptance criteria of 4.4.4 shall include the words !ALLOY TESTED“. 3.2 Requirements - classes 1 and 2. 3.2.1 Shapes. Shape or c
41、onfigurations of cross sections shall be as shown on figure 1. 3.2.1.1 Dimensions and tolerances. The dimensions and tolerances of the cross sections shall be as specified :in tables VI1 and VIII. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL
42、-I-23413C( SH) TABLE VII. Classes 1, 2 and 4 inserts - cross sectional dimensions and tolerances. Legend (figures 1 and 3) D W H H/2 D W H H/2 - Class 1 Inverted T- s ka pe d Dimen- sions O. 125 . o47 .O55 - 0.156 . O63 . O63 - - The offset between the center of thio shall not exceed 0.005 inch. fig
43、ure 3): - 2/ Additional dimensions and tolerances (a) Radius of rib . Carbon (XI Aluminum (XI Copper (%I Manganese Zirconium Nickel Phosphorus (%I Titanium (%I Columbium plus tantalum (% . .- , Sulfur (%I Chromium (XI Tantalum (%) Silicon (%) Molybdenum (9:) Cobalt (%I Iron (%I Other, speciiy (XI Vi
44、sual and dimensional examination - Alloy identity test - Fusibility test (include results of liquid penetrant inspection) (Use additional sheets as necessarr Delta ferrite (%I (group C inserts only) We hereby certify that the above material has been tested in accordance with the listed specification
45、 and is in conformance with all requirements. Signature of responsible company official - / See 1.2.1. - 2/ See 1.2.2.2. I 31 - 4/ See 3.1.2.2. See 1.2.2.1. FIGURE 6. Certification of quality conformance. 2 7 * U.S. GOVERNMENT PRINTING OFFICE: 1981-703-023/5548 Provided by IHSNot for ResaleNo reprod
46、uction or networking permitted without license from IHS-,-,-1 STANDARDIZATION DOCUMENT IMPROVE!MENT PROPOSAL I - SUBMITTED BY (Prlnted or typed name and addreas - Optlonet) OMB Approval No. 22.R255 TELEPHONE NO. DATE - INSTRUCTIONS: ment of suitable products at reasonable cost and niniinum delay, or
47、 will otherwise enhance use of the document DoD contractors, government activities, or manufiacturers/ vendors who are prospective suppliers of the product are invited to submit comments to the government. Fcld on lines on reverse side, staple in corner, and send to preparing activity. portion of th
48、e referenced document(s) or to amend con.ractual requirements. may be of use in improving this document. envelope addressed to preparing activity. The purpose of this form is to solicit beneficial comments which will help achieve procure- Comments submitted on this fxm do not constitute or imply aut
49、horization to waive any Attach any pertinent data which If thete are additional papers, attach to form and place both in an - DOCUMENT IDENTIFIER AND TITLE CONTRACT NUMBER MATERIAL PROCUREDUNDER A 10 DIRECT GOVERNMENT CONTRACT 0 UBCONTRAC 1. nAS ANY PART OF THE DOCUMENT CREATED PFIOBLEMS OR REQUIRED INTERPRETATION IN PROCUREMENT USE
