1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. December 2015 Page 1 of 14 NAVISTAR, INC. Material, Parts, and Process Specificat
2、ions (MPAPS) NUMBER: MPAPS G 7 Former Designation: CEMS G - 7 TITLE: Product Graphics CURRENT REV No.: 1512 DATE: December 2015 WRITTEN/EDITED BY: S. Brailey APPROVED BY: R. Goluch SUPERSEDES: Rev. 1510 Oct 2015 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification
3、 may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to us
4、e. Change Notice: Updated tables 1.0 APPLICATION This specification covers the Corporations requirements for pressure sensitive adhesive films used as product graphics for the purpose of identification, decoration, or instruction. 2.0 SCOPE This specification covers construction and performance requ
5、irements for four (4) Grades of labels with pressure sensitive adhesive backing. General applications for labels and product graphics will be covered by generic Grades PSF-1 and PSF-2, while more sophisticated requirements are denoted by a system of suffix letters (C, D, F, G, etc.) each of which de
6、signates specific additional requirements which must be met. The performance and durability of the label/product graphic are dependent upon the substrate (the surface to which the label is to be attached), and the location of the label in the vehicle. Therefore, provision is made for identification
7、of the intended substrate by use of the suffix letter “Y” on the engineering drawing. In this way product qualification and performance evaluation can be based upon the appropriate substrate. Provisions are also made to denote location within the vehicle by the use of suffixes INT, and EXT. Unless o
8、therwise indicated on the engineering drawing/blue print and/or purchase order, product qualification and performance evaluation will be based upon tests performed using the substrate indicated in Table 1. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requ
9、irements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specificatio
10、n. Quality System Standard ISO 9001 or TS-16949 ASTM D471 ASTM D903 CFR Title 29, Section 1910 ASTM D1781 ASTM B117 Federal Motor Vehicle Safety Std. (FMVSS) 108 ASTM D1876 SAE J243 FMVSS 205 ASTM D3807 SAE J2402 (ISO 2575) NUMBER: MPAPS G 7 TITLE: PRODUCT GRAPHICS REVISION: 1512 This document is re
11、stricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. December 2015 Page 2 of 14 NAVISTAR Manufacturing Standard MS-D-13 ASTM G155 NAVISTAR MPAPS D-7116 NA
12、VISTAR Engineering Design Std. A-16 ASTM D609 NAVISTAR MPAPS B-50 NAVISTAR Eng Procedural Std (EPS) 143 NAVISTAR EPS-144 NAVISTAR EPS-145 NAVISTAR EPS-147 NAVISTAR EPS-148 ANSI Z26.1 ANSI Z535.3 ANSI Z535.4 4.0 REQUIREMENTS Product graphics/labels supplied to this specification shall meet all requir
13、ements described for the basic grade plus any additional requirements as indicated by the suffix letter(s) appended to the grade designation. Requirements apply to graphics/labels as applied to test panels of the appropriate substrate as indicated in Table 1 or as specified on the engineering drawin
14、g. Suffix letter requirements are shown in Table 2. Test panels are cleaned in accordance with ASTM D 609, Procedure A. Apply the graphic/label in accordance with the vendors recommended practice. The applied graphic-panel assembly should be conditioned for 72 hours at room temperature prior to test
15、. These requirements apply for a minimum of 42 months from the date of manufacture of the graphic/label (until the expiration date), providing the product has not been stored in direct sunlight, moist conditions or at temperatures above 100F (38C). Product graphics supplied will have no less than 12
16、 months shelf life remaining when received by the buyer. Table 1 - Classification Grade Obsolete Navistar Type* Film Description Minimum Film Thickness Excluding Adhesive Application-Test Substrate* Inch mm PSF-1 1 1A 1B 3 4 5 6 OPAQUE PLASTIC (Typically these are non-shrinking vinyl, vinyl-acrylic,
17、 or polyester films, all parts supplied must have prior approval of both artwork and materials see Section 7) 0.002 0.05 Y1 PSF-2 1 2A 2B 3 5 9 10 CLEAR PLASTIC (Typically these are polyester or vinyl but may be urethane, polycarbonate, or PVF, all parts supplied must have prior approval of both art
18、work and materials see Section 7) 0.002 0.05 Y3 PSF-7 7 ALUMINUM FOIL 0.002 0.05 Y1 PSF-8 8 ANODIZED ALUMINUM SHEET OR PLASTIC 0.012 0.30 Y1 PSF-11 - IN-MOLD GRAPHIC As defined by engineering drawing As defined by engineering drawing Y2 See Table 3 for conversion of obsolete Navistar types to the ne
19、w Grade designation. NUMBER: MPAPS G 7 TITLE: PRODUCT GRAPHICS REVISION: 1512 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. Dece
20、mber 2015 Page 3 of 14 Table 2 - Suffix Descriptions Suffix Description C (1) Certification Label Meet DOT requirements for certification labels D Self-Destruct Tamper proof/void feature-label is permanently damaged if removed. E Fluid Resistance VOID added to standard requirements F Low Temperature
21、 Resistance Severe service at lower temperatures G Low Strength Film Film tears before peeling H High Temperature Service application at higher temperatures H1 Extreme High Temperature Exposure High temperature durability J Low Temperature Application Field service bonding application at lower tempe
22、rature K Static Cling Removable display labels L Laminated Multi-layer decorative applications M Metalized Plastic Metalized Polyester - Metalized decorative effects M1 Material - Non-shrinking Vinyl M2 Material - Vinyl-acrylic M3 Material - Polyester Films M4 Material Urethane M5 Material - Polycar
23、bonate M6 Material - Polyvinyl Fluoride - Tedlar N Pressure Wash Stress of high pressure water spray P Paint Mask Label is provided with a protective paint mask Q Brightness Reflectorized film for safety effect per FMVSS-108 R Surface Printable Accepts Pen, ink writing on the label S Safety Safety w
24、arnings or contains safety information T Temporary Removable, similar to static cling U Subsurface Printed Printing protected from contact V Abrasion Resistance - Brush and Branch Strike W Wet Release Wet release adhesive system X Film Thickness Non standard thickness specified on the drawing Y Subs
25、trate Code indicates substrate to which graphic will be applied Z Special Requirements Additional requirements specified on the blue print EXT Exterior Surface Application Graphic is applied to an exterior surface, exposed to direct sunlight. EXT1 Exterior Under Hood Application - Graphic is applied
26、 to an exterior surface, shielded from direct sunlight. INT Interior Surface application Graphic is applied to an interior surface, exposed to sunlight. (1) All surface printed labels containing the suffix C must be spplied with a separate, clear laminate cover. . NUMBER: MPAPS G 7 TITLE: PRODUCT GR
27、APHICS REVISION: 1512 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. December 2015 Page 4 of 14 Table 3 - Conversion of Obsolete
28、Types to New Grade Designation Obsolete Navistar Type New Grade Designation 1 1A 1B 1S 2 2A 2B 3 4 5 6 7 8 9 10 PSF-1 PSF-1 PSF-1W PSF-1S PSF-2 PSF-2U (NO LAMINATES) PSF-2CU PSF-1M OR PSF-2M PSF-MX (0.08 MM) PSF-1G OR PSF-2G PSF-1K PSF-7 PSF-8 * PSF-2CDU * For further information, contact Materials
29、Engineering, MaterialsE 4.1 Basic Property Requirements 4.1.1 Adhesion This requirement is not applicable when Suffix D, Suffix G, Suffix K, or Suffix T is specified. Suffix S requires a higher adhesion value. When Suffix X is used to indicate a thicker version of grades PSF-1 or PSF-2, the minimum
30、average adhesion value will be specified on the engineering drawing. 4.1.1.1 Method: Prepare the panels and test in accordance with ASTM D903 or ASTM D1781 or ASTM D1876 or ASTM D3807 as appropriate for the samples. Alternate test methods may be used by agreement between the supplier and purchaser.
31、4.1.1.2 Required: The product graphic will have a minimum average adhesion of 400 N/m (2.28 lb/in). The graphic will not break below this value and laminates will not delaminate. 4.1.2 Flexibility 4.1.2.1 Method: Bend the product graphic with backing face down in any direction over a 13mm (0.5 inch)
32、 mandrel. Examine for cracks or breaks. 4.1.2.2 Required: The product graphic will not crack nor show a break. This requirement is not applicable to Grades PSF-8 or PSF-11 (unless otherwise specified), and may be modified or excluded as noted on the engineering drawing when Suffix X is used to indic
33、ate a heavier version of grades PSF-1 or PSF-2 4.1.3 Dimensional Stability 4.1.3.1 Method: Apply a 165 x 165 mm (6.5 x 6.5 inch) piece of the product graphic to a 150 x 150 mm (6 x 6) panel and trim evenly at the edge of the panel. Bake the assembly at 66C (150F) for 48 hours. Remove and allow panel
34、s to cool, examine for shrinkage. 4.1.3.2 Required: The product graphic will not shrink more than 0.5 mm (0.02 inches) from any edge. 4.1.4 Abrasion Resistance NUMBER: MPAPS G 7 TITLE: PRODUCT GRAPHICS REVISION: 1512 This document is restricted and may not be sent outside Navistar, Inc. or reproduce
35、d without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. December 2015 Page 5 of 14 4.1.4.1 Method: ASTM D 3884 (RPDH): For sub-surface printed, laminated, or hot stamped graphics use CS-17 wheel, 1000 gram load, 1500 cycl
36、es. For surface printed graphics use CS-10 wheel, 500-gram load, 500 cycles. 4.1.4.2 Required: The product graphic will not show any appreciable change in the abraded area. The graphic will remain legible and pattern remains clear. 4.1.5 Aging 4.1.5.1 Method: Age the applied product graphic for 7 da
37、ys at 66C (150F) and 24 hours at 40C (-40F) using a different panel for each condition. Immediately after each exposure, examine product graphic. 4.1.5.2 Required: The product graphic will not blister, crack, check, peel, discolor, or lose adhesion or gloss. 4.1.6 Elevated Temperature Exposure 4.1.6
38、.1 Method: Prepare three panels as for DIMENSIONAL STABILITY Section 4.1.3. Bake three panels for 2 hours at 121C (250F). After cooling, examine product graphic. 4.1.6.2 Required: The product graphic will not blister, crack, check, peel, discolor, or lose adhesion or gloss. The graphic will not shri
39、nk more than 0.8 mm (0.03 inches) from any edge. 4.1.7 Thermal Shock 4.1.7.1 Method: Apply product graphics to three test panels of the appropriate substrate. Place panels in an oven for 16 hours at 66 C (150 F). Immediately after removal from oven place in a cold chest at 34 C (-30 F) for 8 hours.
40、Repeat for 7 cycles and examine. 4.1.7.2 Required: The product graphic will not blister, crack, check, peel, discolor, or lose adhesion or gloss. 4.1.8 Humidity 4.1.8.1 Method: Apply product graphics to three test panels of the appropriate substrate. Test per MPAPS GT-Paint test method 7E using pane
41、ls prepared as per Section 4.3, Panel Preparation. Expose product graphics for 100 hours of condensing humidity. 4.1.8.2 Required: The product graphic will not blister, crack, check, peel, discolor, or lose adhesion or gloss. 4.1.9 Salt Spray 4.1.9.1 Method: Apply product graphics to three test pane
42、ls of the appropriate substrate. Test as per ASTM B 117. Mount panels at an angle of 15-30 degrees from vertical. Test for 200 hours and examine. 4.1.9.2 Required: The product graphic will not blister, crack, check, peel, discolor, or lose adhesion or gloss. 4.1.10 Ultra Violet Weathering The suppli
43、ers product must pass South Florida Exposure testing for the specified period of time as indicated by suffixes INT, EXT, and EXT1 before final approval of the product is given. Initial vendor qualification and/or individual part qualification, and/or quality control testing may be based upon QUV or
44、Xenon Arc Weatherometer for the test time specified by each suffix. However, final approval will not be granted until South Florida Exposure has been completed. Materials approved to suffixes INT and EXT1 cannot be used for other applications without re-testing. In the absence of a suffix, EXT will
45、be assumed. 4.1.10.1 South Florida Exposure: Perform test per MPAPS GT-Paint test method 7F for 36 months or the exposure specified by the suffix on the print, except that panel preparation will be as described in NUMBER: MPAPS G 7 TITLE: PRODUCT GRAPHICS REVISION: 1512 This document is restricted a
46、nd may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. December 2015 Page 6 of 14 Section 4.1.10.4. 4.1.10.2 Xenon Weatherometer: Perform test per MPAPS GT-31 Method
47、B Xenon Exterior for a total exposure of 3600 kJ/m2 or the exposure specified by the suffix on the print. 4.1.10.3 QUV Test: Perform test per MPAPS GT-31Method D QUV-B for 500hrs or the exposure specified by the suffix on the print. 4.1.10.4 Method: Apply product graphics to 100 x 300 mm (4 x 12 inc
48、h) panels. Prepare and store control panels in a cool, dark place so that the color and gloss of the exposed product graphics may be compared to the control panels. 4.1.10.5 Required: The product will not blister, crack, check, bleed color, lose adhesion, nor peel. It will show only a slight discolo
49、ration or loss of gloss. Fungus growth will not be evident. 4.1.11 Solvent and Chemical Resistance Prepare and condition separate panels for each fluid to be tested. Age the product graphics for 50 hours at 66 C (150 F) prior to testing. 4.1.11.1 Method 1: Immerse the product graphics 75% of its length in the test fluid fo
