1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. August 2014 Page 1 of 3 NAVISTAR, INC. Material, Parts, and Process Specification
2、s (MPAPS) NUMBER: MPAPS BT-4 Former Designation: CEMS BT-4 TITLE: Saponifiable Matter CURRENT REV No.: 1408 DATE: Aug 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: CEMS BT-4 - August 2009 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVI
3、SION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regula
4、tory limits prior to use. Change Notice: Updated to new MPAPS format; editorial changes. 1.0 SCOPE This method covers a procedure for determining the quantity of saponifiable matter in lubricants. 2.0 APPARATUS (1) Erlenmeyer flask, 500 ml. (2) Reflux air condenser, 480 mm in length. (3) Hot plate.
5、(4) Burettes and graduated cylinder, 10, 50 and 100 ml. (5) Separatory funnels, 500 ml. (6) Beakers, 600 and 250 ml. (7) Steam bath. (8) Analytical balance with a sensitivity of 0.01 g. 3.0 MATERIAL (1) n-Hexane (per ASTM D128). (2) Reagent alcohol. (3) Potassium hydroxide, alcoholic, 0.5 N (KOH). (
6、4) Hydrochloric acid, 0.5 N (HCl). (5) Hydrochloric acid, concentrated (HCl). (6) Ethyl ether, ACS. (7) Acetone, ACS. (8) Phenolphthalein, reagent grade. (9) Distilled water. 4.0 SOLUTION PREPARATION PHENOLPHTHALEIN INDICATOR Dissolve 1.0 g phenolphthalein in 50 ml reagent alcohol then add 50 ml dis
7、tilled water. NUMBER: MPAPS BT-4 TITLE: SAPONIFIABLE MATTER REVISION: 1408 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. August
8、2014 Page 2 of 3 5.0 PROCEDURE 5.1 Weigh into an Erlenmeyer flask a sample sufficient to produce a fatty acid residue of approximately 2 g (approximately 5 g for Steering Gear Lubricant). Record sample weight to the nearest 0.1 g. Add 50 ml n-Hexane, 50 ml reagent alcohol and 30 ml KOH solution. Ass
9、emble the apparatus as shown on Page 2 and reflux gently for 1.5 hours. Remove the flask from the hotplate and allow to cool to room temperature. Add 3 drops of indicator solution and titrate the contents of the flask with HCl solution. At least 7 ml excess 0.5 N KOH must have been present to assure
10、 complete saponification. If less than this amount was present, add 15 ml KOH solution and resaponify the contents of the flask for 30 minutes. Recheck for excess KOH. 5.2 Add approximately 5 ml KOH solution to the flask so the contents are decidedly alkaline. Quantitatively transfer to a clean sepa
11、ratory funnel using sufficient distilled water to reduce the alcohol concentration to approximately 60%. Add sufficient n-Hexane to bring the volume in the funnel to 150 to 200 ml. Shake the funnel and contents vigorously and allow the layers to separate. Draw off the bottom alcohol layer into a sec
12、ond clean separatory funnel. Add 50 ml of 60% alcohol wash solution to the n-Hexane and shake the funnel and contents vigorously. Allow the layers to separate and draw off the alcohol layer combining with alcohol solution in the second funnel. Repeat the alcohol wash and discard the n-Hexane layer.
13、5.3 Add 50 ml n-Hexane to the funnel containing the alcohol washings and shake funnel and contents vigorously. After the layers have separated, draw off the alcohol layer into a clean separatory funnel. Wash the n-Hexane layer with 60% alcohol solution combining the alcohol washes. Discard the n-Hex
14、ane layer. Repeat the n-Hexane and alcohol washes. Quantitatively transfer the alcohol solution into a 600 ml beaker using 60% alcohol and evaporate on a steam bath to a syrupy consistency. 5.4 Dissolve the syrupy material in about 60 ml hot distilled water and quantitatively transfer to a separator
15、y funnel using approximately 100 ml hot distilled water. Add 10 ml concentrated HCl and cool the funnel and contents to room temperature. 5.5 Add 100 ml ethyl ether to the funnel to dissolve liberated fatty acids. Shake funnel and contents vigorously (CAUTION: The pressure built-up in shaking must b
16、e cautiously relieved by bleeding through the inverted stopcock). Allow the layers to separate. Draw off the water layer into a clean separatory funnel. Wash the ether layer twice with 50 ml portions of acidic water. Combine the water washes with the water layer in the separatory funnel. Quantitativ
17、ely transfer the ether layer into a weighed 250 ml beaker. 5.6 Wash the water solution twice with 50 ml portions of ethyl ether. Discard the water solution. Wash the ether washings with 50 ml of acidic water. Combine the ether layer with ether in the 250 ml beaker. Evaporate the ether on a steam bat
18、h to remove solvents. Cool and weigh beaker and contents to the nearest 0.01 g. Add 5 ml acetone and evaporate on the steam bath. Weigh to the nearest 0.01 g. Repeat acetone additions and weighings to constant weight. Record the weight of fatty acids. NUMBER: MPAPS BT-4 TITLE: SAPONIFIABLE MATTER RE
19、VISION: 1408 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. August 2014 Page 3 of 3 6.0 REPORT Calculate the saponifiable matter
20、as follows: Percent saponifiable matter = weight of fatty acids x 1.045 x 100weight of samples The 1.045 factor converts the fatty acid to the glyceryl ester. Report the results obtained to the nearest percent. 7.0 TECHNICAL INFORMATION For further information related to the technical content of thi
21、s specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
