1、 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION)NUMBER: TMS-6040 TITLE: Thermoplastic Elastomer Molding Compounds CURRENT REV. No: 0806 DATE: June 2008 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: REV E April 2008 PRINTED COPIES OF THIS DOCUMENT MUST BE V
2、ERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the
3、 applicability of regulatory limits prior to use. Change Notice: Replaced “InternationalTruck and Engine Corporation” with “Navistar, Inc.” per corporate directive; editorial changes to Table 3. Reference: File 30-16 Keywords: thermoplastic rubber 1.0 APPLICATION This specification covers thermoplas
4、tic rubber compounds used for various truck applications that may or may not contain recycled rubber materials. For thermoset compounds, see TMS-6039. 1.1 Restricted Chemical SubstancesEffective January 1, 2007, all product supplied to the requirements of this specification must comply e requirement
5、s of the CEMS B-50 specification. with th2.0 SCOPE This specification covers general requirements, identification, inspection, property and performance requirements, quality plan, and source approval and quality control requirements. 2.1 DescriptionsThis specification covers several categories of ma
6、terial types with several choices within each category. The choices within each category typically vary by hardness and related physical properties but can apply to similar applications. The following base material designations are available: 2.1.1 TPRThis designates a standard thermoplastic rubber
7、material. It usually consists of thermoplastic olefins (TPO) blended with elastomers, although other polymer bases are available. These materials may contain recycled rubber (post consumer automotive tire) with prior approval. Typical applications include grommets, bumpers, boots, aero effect seals,
8、 body seals, sound dampers, closeouts, air ducts, trim components, valence panels and other interior and exterior applications. 2.1.2 TPUThis designates a thermoplastic urethane material suitable for many of the applications listed above and has its own unique properties. 2.2 Descriptions Suffix The
9、 following suffix modifications are available: 2.2.1 H This designates a heat and weather resistant thermoplastic material. Minimal oil resistance is expected for this material. 2.2.2 O This suffix designates a material with good oil and diesel fuel resistance. This document is restricted and may no
10、t be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. JUNE 2008 Page 1 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for Res
11、aleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Supplie
12、rs are required to assume all patent liability. 2008 by Navistar, Inc. 2.2.3 C This suffix designates a heat and weather resistant material with resistance to heavy duty diesel coolants. Minimal oil resistance is expected for this material. Typical applications include water seals, air seals, and ho
13、ses. 2.2.4 Compound Variations. A lower case letter may be used at the end of the compound designation, after the tensile strength number to indicate a specific compound. The absence of this designation also indicates a specific compound a designated by this specification. 2.3 Designation on Drawing
14、s The drawing designation shall consist of the base type of material TPR followed by any suffix requirements H, O, or C which is then followed by the durometer specified with an “A” or “D” to designate scale. This is followed by a compound identifier to differentiate compound variations. If desired,
15、 the specific base polymer may be identified in the specification as well. For example: 2.3.1 TPR60A-a per TMS-6040 2.3.1.1 This designation identifies a basic elastomer with a durometer of 60 scale A. 2.3.2 TPO per TMS-6040 TPR-H70D-a 2.3.2.1 This designation identifies a TPO compound meeting the h
16、eat resistance requirements with a durometer of 70, scale D. This is also a specific compound variation a designated by the “a.” 2.3.3 Polyester per TMS-6040 TPR-O55D-b 2.3.3.1 This is an oil resistant polyester elastomer compound with a durometer of 55, scale D. This compound is designated “b.” 2.3
17、.4 TPR-0020 per TMS-6040 2.3.4.1 An alternate designation, intended primarily for parts still under development that may require material property modifications prior to final production release but after the print geometry has been determined. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the
18、latest issue of all referenced standards shall apply. The following specifications and standards are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D 412 ASTM D 395 NAVISTAR Eng. Design Std. A-16 ASTM D 624 ASTM D 865 NAVISTAR Manufacturing Standard MS-D-13 ASTM
19、D 573 ASTM D 5992 CFR Title 29, Part 1910 ASTM D 1171 ASTM B 117 NAVISTAR CEMS B-50 ASTM D 2137 ASTM D 575 NAVISTAR CEMS GT-31 ASTM D 2240 TMS-9543 4.0 GENERAL REQUIREMENTS All materials covered by this specification shall meet the following requirements and shall be molded or extruded utilizing goo
20、d industry practice. 4.1 FinishUnless otherwise specified on the engineering drawing the part finish for molded parts shall be uniform as produced from a polished steel tool. The mold will be polished to a surface finish of 800 nm or better with small, incidental to part function or appearance, tool
21、 marks not polished out. Extruded products shall have a smooth and clean surface finish free from any foreign matter. JUNE 2008 Page 2 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license fro
22、m IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navist
23、ar, Inc. 4.2 FlashUnless otherwise specified on the engineering drawing the part shall have a maximum flash allowance of 0.80 mm. 4.3 Dimensional Tolerances Part tolerances are shown in Tables 1 and 2. These tolerances shall override standard print tolerances unless otherwise stated on the print or
24、unless specific tolerances are designated on the part detail. TABLE 1 STANDARD DIMENSIONAL TOLERANCE TABLE Dimension (in) Tolerance Dimension (mm) Tolerance 0 - 1.00 .015 0 - 25 .40 1.00 - 4.00 .020 25 - 100 .50 4.00 - 6.30 .032 100 - 160 .80 6.30 this report is authorization of that approval prior
25、to this change. JUNE 2008 Page 4 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This docume
26、nt is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier RequirementsAll suppliers to NAVISTAR ar
27、e required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an
28、accredited registrar and must furnish copies of registration ertificates to their NAVISTAR Corporate Buyer upon request. c6.2 ApprovalParts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser
29、. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering, NAVISTAR Truck Development and T
30、echnology Center and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples (when the results are ambiguous and not easily describe or photographed with sufficient resolution), and new or amended or upda
31、ted Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process ControlThe supplier shall either report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical e
32、vidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on s
33、pecific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Loading, packing and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. 7.1 Identification When practical, parts shall be labeled or engraved in clearly legible block capital letters not less than 3 mm high w
34、ith the following information: (a) Vendor code A four- or five-digit code assigned by NAVISTAR to each vendor. Contact Corporate Technical Standards, Truck Development and Technology Center, for assignment of codes. (b) Material Type For example: TMS 6040, TPR60D-a. (c) Part Number Each part shall b
35、e identified with the NAVISTAR part number. (d) Date or Batch Code A code identifying the date of manufacture, the specific batch of parts, and the mold cavity number, if applicable, shall be included in the identification of each part. The specific code to be used by each supplier shall be agreed u
36、pon and approval for the use of the code shall be obtained in writing prior to the delivery of parts for use in production. JUNE 2008 Page 5 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without licen
37、se from IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by
38、Navistar, Inc. 8.0 APPROVED SOURCES See Table 3 and above information for approved compounds and sources. 9.0 TECHNICAL INFORMATIONFor further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Ma
39、terials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN Information Handling Service (IHS) 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/TABLE 2
40、DURATION/TEMPERATURE TABLE Test Designation Duration hours Temperature C) A 70 70B 168 100 C 168 125D 168 150E 168 175F 250 200 G 250 225H 250 250J 250 275JUNE 2008 Page 6 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or net
41、working permitted without license from IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume
42、 all patent liability. 2008 by Navistar, Inc. TABLE 3a TPR MATERIAL REQUIREMENTS Designation TPR49A TPR60A TPR62A TPR88A-a TPR46A Material ID TPR-0003 TPR-0004 TPR-0007 TPR-0001 TPR-0005 Polymer Property Hardness 52 R162 88 A 40 Tensile Strength 3.0 R1 5.2 4 5Tensile at 100% Elongation 1.4 R11.9 R1R
43、1Elongation 550 R1320 100 700 Tear Resistance 17 R117 30 R1Compression Set 50% R150% 80 50% Low Temperature Pass Pass Pass Pass PassHeat Resistance B A D A A Hardness +- 5 R171 max +- 5 +- 5 Tensile Strength +- 15 R14.5 min +- 15 +- 15 Elongation +- 25 R1300% min +- 25 +- 25 Oil Resistance A A A A A
44、 Hardness NA R1R1NA NASwell NA R195% max NA NA Weather Resistance Exterior Exterior Exterior Exterior Exterior Recycled Content 45 Approved Supplier Dow Corning Dow Corning Delphi NRI Industries PolyOne Compound Designation TES A 5110 EV1 TPR A 6221 CUV DX300003 Symar-T 200 Bergaflex BFI G40A-350 Ap
45、proved Supplier Santoprene Compound Designation TPV 121-62M100 1 “R” - report values; specification limits have not been determined yet. JUNE 2008 Page 7 of 10 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted
46、without license from IHS-,-,-NUMBER: TITLE: REVISION: TMS-6040 Thermoplastic Elastomer Molding Compounds 0806 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liabil
47、ity. 2008 by Navistar, Inc. TABLE 3b TPR MATERIAL REQUIREMENTS Designation TPR-60D-a Material ID TPR-0008 Polymer TPO Property Hardness 60D Tensile Strength 12 Tensile at 100% Elongation Elongation 550 Tear Resistance Compression Set Low Temperature PassHeat Resistance A Hardness 5 Tensile Strength 25 Elongation 40 Oil Resistance Hardness Swell Weather Resistance Exterior Recycled Content Approved Supplier Compound Designation Approved Supplier Compound Designation Part Number(s) 2227590c1 Comments Bus Mud
