1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 0 2013 06 28 Released L. Benvenutti,SA Controlled document at www.MATS Copyright 2013, Ford Global Technologies, Inc. Page 1 of 14 OIL, ENGINE, INITIAL AND SERVICE FILL SAE 5W-30, HEAVY-DUTY WSS-M2C212-A1 1. SCOPE These material specific
2、ations defined the minimum acceptable performance requirements and physical/chemical properties of engine oils to be used by Ford Motor Company in its worldwide engine/vehicle manufacturing operations. 2. APPLICATION This specification is released for initial fill engine oils used for lubrication of
3、 compression ignition heavy-duty engines using diesel fuels (5W-30 grade only). The Section 3.1 titled STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS applies only to engine oils supplied directly to Ford Motor Company and / or its affiliates. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION
4、MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements for Production Materials (WSS-M99P1111-A). 3.2 PERFORMANCE 3.2.1 General Test Requirements Where applicable, the required engine tests shall be conducted in accordance with the most recently approved p
5、rocedures as described in the ACEA 2008 sequences. All tests under surveillance by ASTM must be conducted using test equipment monitored by and calibrated to the requirements of the ASTM Test Monitoring Center. All engine performance testing used to support a claim of compliance with the ACEA sequen
6、ces must be generated according to the EELQMS. Suppliers must demonstrate commitment to comply with the ATIEL Code of Practice. 3.2.2 ACEA Seq 2.1, Wear To meet or exceed the requirements of ACEA E4/E7, when tested in accordance with CEC L-099-08 (OM646LA). 3.2.3 ACEA Seq 2.2, Soot in oil To meet or
7、 exceed the requirements of ACEA E4/E7, when tested in accordance with ASTM D 5967 (Mack T-8E). 3.2.4 ACEA Seq 2.4, Bore polishing, Piston cleanliness To meet or exceed the requirements of ACEA E4/E7, when tested in accordance with CEC L-101-08 (OM501LA). 3.2.5 ACEA Seq 2.5, Soot induced wear To mee
8、t or exceed the requirements of ACEA E4/E7, when tested in accordance with Cummins ISM. ENGINEERING MATERIAL SPECIFICATION WSS-M2C212-A1 Copyright 2013, Ford Global Technologies, Inc. Page 2 of 14 3.2.6 ACEA Seq 2.6, Wear (liner-ring-bearings) To meet or exceed the requirements of ACEA E4/E7, when t
9、ested in accordance with Mack T12. 3.2.7 Test on SRV tribometer Endurance test at constant load in accordance with IS 15-0527 (IVECO Standard). 3.3 VISCOSITY GRADE 3.3.1 Shall meet all the requirements of the applicable SAE viscosity grade as defined in SAE Standard J300 (latest revision), “Engine O
10、il Viscosity Classification“ 3.3.2 Low Temperature Pumping 60,000 mPa.s Viscosity at -35C, max (ASTM D 4684, MRV TP-1) 3.3.3 Viscosity at High Temp Report values - “NIL“ or Trace“ are not permissible S _ _ _ _ _ P _ _ _ _ _ Zn _ _ _ _ _ Ba _ _ _ _ _ Ca _ _ _ _ _ Mg _ _ _ _ _ Na _ _ _ _ _ N _ _ _ _ _
11、 B _ _ _ _ _ Cu _ _ _ _ _ Cl _ _ _ _ _ Mo _ _ _ _ _ Sulfated Ash _ _ _ _ _ V. Tests Conducted _ _ _ _ _ Comments: _ _ _ _ _ Comments: _ _ _ _ _ Signature_ Title_ ENGINEERING MATERIAL SPECIFICATION WSS-M2C212-A1 Copyright 2013, Ford Global Technologies, Inc. Page 11 of 14 (Supplement A, p. 7 of 8) Oi
12、l Company_ Date_ Product Name_ Viscosity Grade_ Product Code_ Specification Test Mfg. Physical/Chemical Properties Requirements Results Limits Viscosity at 150 C (ASTM D445), mm2/s report _ _ Viscosity at 100 C (ASTM D445), mm2/s 9.3-.001%) report _ _ Signature_ Title_ ENGINEERING MATERIAL SPECIFICA
13、TION WSS-M2C212-A1 Copyright 2013, Ford Global Technologies, Inc. Page 13 of 14 (Supplement B, p. 1 of 2) Oil Company_ Date_ Product Name_ Viscosity Grade_ Product Code_ Quality Control Certification Physical/Chemical Properties Approved Limits Frequency Viscosity at 150 C (ASTM D445), mm2/s _ _ Vis
14、cosity at 100 C (ASTM D445), mm2/s _ _ Viscosity at 40 C (ASTM D445), mm2/s _ _ Density at 15C (ASTM D1298), g/ml _ _ Viscosity at -25 C (ASTM D5293), mPa.s _ _ Viscosity at -30 C (ASTM D5293), mPa.s _ _ Viscosity Index VI (ASTM D2270) _ _ Low Temp. Pumping Viscosity at -35 C, mPa.s _ _ (ASTM D4684)
15、 Pour Point (ASTM D97), C _ _ Stable Pour Point (SAE J 300 App. B), C _ _ Flash Point (ASTM D92), C _ _ Volatility Evap. Loss, 1 h at 250 C (ASTM D5800), % _ _ Shear Stability (ASTM D445), mm2/s at 100 C After ASTM D6278 or CEC L-14-A-93 _ _ Viscosity HTHS at 150 C and 106 s-1 CEC L-36-90/ASTM D445,
16、 mPa.s New Oil _ _ After ASTM D6278 or CEC L-14-A-93 _ _ Oxidation induction time (CEC L-085-99 (PDSC), min _ _ Resistance to Oxidation at 180C (IS 15-0530) Viscosity increase after 80 hrs _ _ Additives water resistance (IS 15-0520) _ _ Corrosion (ASTM D6594) Copper increase, ppm _ _ Lead increase,
17、ppm _ _ Copper strip rating, max _ _ Copper Corrosion (ASTM D130,3 h at 100 C) _ _ Filterability (ASTM D6795), % flow reduction, max _ _ Carbon residue (ASTM D4530), % _ _ Determination of extreme pressure and anti-wear Four ball method (European Condition) (IP239), mm _ _ Water Tolerance (ASTM D679
18、4), % _ _ Foaming (ASTM D892) without Option A Sequence I, mL _ _ Sequence II, mL _ _ Sequence III, mL _ _ High Temperature Foaming (ASTM D6082), mL _ _ Total Acid Number (ASTM D664), mg KOH/g _ _ Total Acid Number (ASTM D974), mg KOH/g _ _ Total Base Number (ASTM D2896), mg KOH/g _ _ ENGINEERING MA
19、TERIAL SPECIFICATION WSS-M2C212-A1 Copyright 2013, Ford Global Technologies, Inc. Page 14 of 14 (Supplement B, p. 2 of 2) Oil Company_ Date_ Product Name_ Viscosity Grade_ Product Code_ Quality Control Certification Physical/Chemical Properties Approved Limits Frequency Sulfated Ash (ASTM D874), % _ _ Phosphorus content, % _ _ Barium, % _ _ Boron, % _ _ Calcium, % _ _ Chlorine, % _ _ Copper, % _ _ Magnesium, % _ _ Molybdenum, % _ _ Nitrogen, % _ _ Potassium, % _ _ Silicon, % _ _ Sodium, % _ _ Sulfur, % _ _ Zinc, % _ _ Other (.001%) _ _ Signature_ Title_ Materials Engineering Concurrence_