1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 0 2015 06 12 Released L. Sinclair, NA Controlled document at www.MATS Copyright 2015, Ford Global Technologies, LLC Page 1 of 6 PERFORMANCE, FLOOR MAT LOGOS WSS-M15P49-A1 1. SCOPE The performance defined by this specification is the mini
2、mum requirements required for good quality floor mat logos fixed to carpeted floor mat substrates. The information regarding the adhesive and logo construction will be listed in Supplement A at the back of the document. 2. APPLICATION This specification was released originally for direct embroidered
3、 and adhesive melt logos used for floor mat applications. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS 3.1.1 Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 LOGO SUBSTRATE COMPATIBILITY MANA
4、GEMENT All logos meeting this performance specification must have a supplement A completely filled out and signed by Ford Materials Engineering, the label supplier, and the Floor Mat supplier. A change to the floor mat substrate requires a new submittal. 3.3 CONDITIONING AND TESTING The logos must b
5、e applied to the production representative floor mat composite using a production representative process. See Table 1 and Table 2 for testing requirements & sample size. Final determination of pass/fail criteria for the italicized items will be made by Ford Materials Engineering. 3.4 LOGO SEPARATION
6、 FROM FLOOR MAT 3.4.1 Initial Separation Sample Preparation: Take the floor mat with the logo and bend the floor mat 180 under at the edge of the logo. On each side of the logo use a small clamp to compress the floor mat. Requirement: The logo may not show any visual evidence of peeling, separation
7、from the carpet fibers, loss of adhesion, curling edges, delamination or any other effect which would detract from its proper function or appearance. 3.4.2 Separation after Heat Age Rating 4 min (Prepare per 3.4.1, then 7 days at 80 +/- 2 C, ISO 105-A02, AATCC Evaluation Procedure 1) Requirement: Th
8、e logo may not show any visual evidence of peeling, separation from the carpet fibers, loss of adhesion, curling edges, delamination, loss of legibility, discoloration, , cracking, excessive shrinkage or any other effect which would detract from its proper function or appearance. ENGINEERING MATERIA
9、L SPECIFICATION WSS-M15P49-A1 Copyright 2015 Ford Global Technologies, LLC Page 2 of 6 3.4.3 Separation after Humidity Rating 4 min. (Prepare per 3.4.1 then, 7 days at 38 +/- 2 C, 95-100% R. H, ISO 105-A02, AATCC Evaluation Procedure 1) Requirement: The logo may not show any visual evidence of peeli
10、ng, separation from the carpet fibers, loss of adhesion, curling edges, delamination, loss of legibility, discoloration, cracking, excessive shrinkage or any other effect which would detract from its proper function or appearance. 3.4.4 Separation after Environmental Cycling Rating 4 min (Prepare pe
11、r 3.4.1, 2 cycles, ISO 105-A02, AATCC Evaluation Procedure 1) 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50% R.H. 5 h at 80 +/- 2 C 30 min at 23 +/- 2 C and 50% R.H. 2 h at 50 +/- 2 C and 95 +/- 5% R.H. 30 min at 23 +/- 2 C and 50% R.H. 5 h at -30 +/- 2 C 30 min at 23 +/- 2 C and 50% R.H. 5 h at 80
12、 +/- 2 C Requirement: The logo may not show any visual evidence of peeling, separation from the carpet fibers, loss of adhesion, curling edges, delamination, loss of legibility, discoloration, cracking, excessive shrinkage or any other effect which would detract from its proper function or appearanc
13、e. 3.4.5 Separation after Cold Cycle Rating 4 min (Prepare per 3.4.1, 24 h at -30 +/- 2 C ISO 105-A02, AATCC Evaluation Procedure 1) Requirement: The logo may not show any visual evidence of peeling, separation from the carpet fibers, loss of adhesion, curling edges, delamination, loss of legibility
14、, discoloration, cracking, excessive shrinkage or any other effect which would detract from its proper function or appearance. 3.4.6 Separation after Water Immersion Rating 4 min (Prepare per 3.4.1, 24 h at 32 +/- 2 C, Completely immersed in a water bath, ISO 105-A02, AATCC Evaluation procedure 1) R
15、equirement: The logo may not show any visual evidence of peeling, separation from the carpet fibers, loss of adhesion, curling edges, delamination, loss of legibility, discoloration, cracking, excessive shrinkage or any other effect which would detract from its proper function or appearance. 3.5 TAB
16、ER ABRASION 600 cycles (SAE J1530, CS-10 Wheel, 500 g load) Test shall be conducted with the logo 100% bonded to the substrate to form a material composite. For high pile carpets, adhesively applied logos can be tested by themselves to prevent the taber wheels from bouncing on the logos creating loc
17、alized wear. ENGINEERING MATERIAL SPECIFICATION WSS-M15P49-A1 Copyright 2015 Ford Global Technologies, LLC Page 3 of 6 Logo may not show visual evidence of peeling, loss of legibility, loss of adhesion, curling edges, severe fiber breakage or any other effect which would detract from its proper func
18、tion or appearance. 3.6 COLOR PROPERTIES 3.6.1 Resistance to Bleeding Rating 4 min. (FLTM AN 101-01, ISO 105-A03/ AATCC Evaluation Procedure 2) 3.6.2 Resistance to Fade Rating 4 min (FLTM BO 116-01, 225.6 kJ/m2, ISO 105-02/AATCC, Evaluation Procedure 1) 3.6.3 Resistance to Crocking (FLTM BN 107-01,
19、ISO 105-A03/ AATCC Evaluation Procedure 2) Wet Rating 4 min Dry Rating 4 min Carpet and Upholstery Cleaner Rating 4 min. (Motorcraft ZC-54/Resolve Carpet Cleaner or equivalent) 3.6.4 Soiling and Cleanability Rating 3 min (FLTM BN 112-08, ISO 105-A03/ AATCC Evaluation Procedure 2) 3.7 ODOR (FLTM BO 1
20、31-03, Variant A) Condition 1 (23 +/- 2 C) Rating 3 max. Condition 2 (40 +/- 2 C) Rating 3 max. Condition 3 (65 +/- 2 C) Rating 3 max. 3.8 FOGGING (SAE J1756, 3 h at 100 C heating, 21 C cooling Plate, post test conditioning 16 h) Fog Number 70 min Formation of clear film, droplets or crystals is cau
21、se for rejection. Test shall be conducted with the logo 100% bonded to the floor mat to form a material composite. 3.9 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate 100 mm/min max Test shall be conducted with the logo 100% bonded to the floor mat to form a material composite. 4. GENERAL INFORMATION The
22、 information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. ENGINEERING MATERIAL SPECIFICATION WSS-M15P49-A1 Copyright 2015 Ford Global Technologies, LLC Page 4 of 6 5.
23、 SUMMARY OF REVISIONS Table 1: INITIAL (NEW CONSTRUCTION) TESTING REQURIEMENTS Note: Italicized samples must be reviewed by Ford Materials Engineering. *Must have a MCDCC form for each thread color in the logo for this to apply. The test must be noted on the MCDCC form as tested and passed. *Logo th
24、read color and supplier are the same. Changes were made to one or more of the following: process, adhesive, adhesive thickness, carpet face or carpet substrate. *For adhesive melt the fiber supplier, logo supplier, adhesive and process did not change only color of fibers changed. L test can be condu
25、cted on logo alone, M test must be conducted on logo adhered to floor mat. Sample Size Logo (L) / Mat (M) Adhesive Melt Logo Adhesive Melt Logo Floor Mat Change* Direct Embroidery Logo New Color Testing* 3.4.1 Initial Separation 3 M X X 3.4.2 Separation after heat aging 3 M X X 3.4.3 Separation afte
26、r humidity 3 M X X 3.4.4 Separation after Environmental Cycling 3 M X X 3.4.5 Separation after Cold Cycle 3 M X X 3.4.6 Separation after Water Immersion 3 M X X 3.5 Taber Abrasion 1 M X X 3.6.1 Resistance to Bleeding 1 L X X X 3.6.2 Resistance to Fade 1 L MCDCC from threads can be used as surrogate*
27、 MCDCC from threads can be used as surrogate* MCDCC from threads can be used as surrogate* 3.6.3 Resistance to Crocking 1 per condition L MCDCC from threads can be used as surrogate* MCDCC from threads can be used as surrogate* MCDCC from threads can be used as surrogate* 3.6.4 Soiling and Cleanabil
28、ity 1 per condition L X X X 3.8 Odor 1 per condition L X 3.7 Fogging (plates) 1 M X 3.8 Flammability 5 M X ENGINEERING MATERIAL SPECIFICATION WSS-M15P49-A1 Copyright 2015 Ford Global Technologies, LLC Page 5 of 6 Table 2: DV/PV TESTING REQUIREMENTS Note: Italicized samples must be reviewed by Ford M
29、aterials Engineering. *Must have a MCDCC form for each thread color in the logo for this to apply. The test must be noted on the MCDCC form as tested and passed. L test can be conducted on logo alone, M test must be conducted on logo adhered to floor mat. * No surrogate test data is allowed for PV.
30、Logo (L) / Mat (M) Adhesive Melt Direct Embroidery DV PV* DV PV* 3.4 Initial Peel Adhesion M 3 3 3.5.1 Peel adhesion after heat aging M 3 3 3.5.2 Peel adhesion after humidity M 3 3 3.5.3 Peel Adhesion after Environmental Cycling M 3 3 3.6 Taber Abrasion M 1 1 3.7.1 Original Cold Flexibility M 1 3.7.
31、2 Aged Cold flexibility M 1 3.8 Water Immersion M 1 3.9.1 Resistance to Bleeding L 1 1 3.9.2 Resistance to Fade L 1 or MCDCC from threads can be used as surrogate* 1 or MCDCC from threads can be used as surrogate* 3.9.3 Resistance to Crocking L 1 per condition or MCDCC from threads can be used as su
32、rrogate* 1 per condition or MCDCC from threads can be used as surrogate* 3.9.4 Soiling and Cleanability L 1 per condition 1 per condition 3.10 Odor L 1 per condition 3.11 Fogging (plates) M 1 1 3.12 Flammability M 5 5 ENGINEERING MATERIAL SPECIFICATION WSS-M15P49-A1 Copyright 2015 Ford Global Techno
33、logies, LLC Page 6 of 6 SUPPLEMENT A Floor Mat Material Specification: WSS-M3H_ Ford Vehicle Program_ Passenger Floor Mat or Cargo Mat (circle one) Floor Mat Backing Type: _ Floor Mat / Logo Assembly Location (GSDB code) _ Adhesion Process (heat applied, die electric, etc.) _ Floor Mat Supplier Name
34、:_ Contact Person (name/title): _ (phone/e-mail):_ Logo Supplier Name: _ Contact Person (Name/title): _ (Phone/E-mail): _ Logo Final Product ID Code/Trade name (if applicable): Adhesive Product Code, Chemistry and Supplier Adhesive Thickness_ Face Stock Product Code, Chemistry, and Supplier Face Stock Thickness: _ Release Liner Type & Thickness (If Applicable): _ Application Process Parameters for Production (time/pressure/temperature/cooling time) _ Signed & Dated: _ _ LOGO SUPPLIER TIER ONE SUPPLIER _ FORD METS ENGINEER
