1、 1 E1-QSL Qualified Source List North American Electrical Equipment The E1-CCL Conforming Components List - Electrical Equipment has been extensively rewritten and replaced by this E1-QSL Qualified Source List. Printed: 2/13/08 Page 2 of 47 Originated: 06/03/96 Standards -e1-qsl11.doc UNCONTROLLED D
2、OCUMENT Revised: 2/7/08 Document Number: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 SECTION/SUBSECTION .PAGE NUMBER 0.0.0 RETROACTIVITY . 6 0.0.1 UL Listing and CSA Certification 6 0.0.2 Underwriters Laboratory and Canadian Standards Association Marks 6 0.1.0
3、 SCOPE 7 0.1.1 Forward 7 0.1.2 Suppliers Responsibilities 8 0.2.0 Source Selection for Full Line Suppliers:. 8 0.2.1 Supplier Self-Evaluation . 8 0.2.2 Team Review . 8 0.2.3 Global Manufacturing Standards - Electrical Technical Committee Approval 8 0.3.0 Source Selection for Limited Line and Individ
4、ual Component Suppliers. 8 0.3.1 Evaluation Process. 8 0.3.2 Standards Compliance. 8 0.3.3 Shop Trials . 9 0.3.4 Documentation Requirements 9 0.3.5 Shop Trial Performance Criteria. 9 0.3.6 Initiating A Shop Trial . 9 0.3.7 Listing and Tracking Shop Trials 9 0.3.8 Perform Shop Trial. 9 0.3.9 Reportin
5、g Status. 10 0.4.0 REVIEW: Global Manufacturing Standards - Electrical Technical Committee 10 0.4.1 New Technology Components . 10 0.4.2 Additions to Existing Approved Sources 10 0.5.0 Reference Documents 11 0.6.0 Shop Trial Report 12 1.0 AC ELECTRIC MOTORS . 13 1.1 Integral - T-Frame, Totally Enclo
6、sed Types . 13 1.2 Fractional - IEC, Totally Enclosed Types . 13 2.0 MAIN DISCONNECT MECHANISMS AND DISCONNECT SWITCHES. 13 2.1 Operating Mechanisms - Solid Rod and Cable Operated 13 2.2 Safety Disconnect Switches - Knife Blade Type, Canadian Applications. 13 2.3 Safety Disconnect Switches - Knife B
7、lade Type, US Applications . 13 2.4 Secondary and Auxiliary Rotary Disconnect Switches . 14 3.0 SWITCHES . 14 3.1 Limit, Lever Arm Type 14 3.2 Proximity, 40mm x 40mm Head Style 14 3.3 Proximity, Weld Field Immune, 40mm x 40mm Head Style. 14 3.4 Proximity, Tubular Style . 15 3.5 Proximity, Weld Field
8、 Immune, Tubular Style 15 3.6 Photoswitches, Infrared and Visible Red Beam, Tubular 18mm Style. 16 3.7 Photoswitches, Infrared and Visible Red Beam, Rectangular Style. 17 3.8 Photoswitches, Infrared and Visible Red Beam, Miniature Rectangular Style. 17 3.9 Laser, Class I Visible Beam, Tubular 18mm S
9、tyle. 18 3.10 Laser, Class II Visible Beam, Tubular 18mm Style 18 3.11 Laser, Class II Visible Beam, Miniature Rectangular Style 18 3.12 Limit, Hazardous Location, Class “A“ Style 18 3.13 Rotating Cam Type, Electronic Style 19 3.14 Zero Speed/Broken Belt, Electronic Style 19 3.15 Multiple Limit and
10、Multiple Proximity Style . 19 3.16 Foot 19 3.17 Pressure and Vacuum, Solid State 19 3.18 Level, Solid State . 19 3.19 Flow, Solid State 20 3.20 Temperature, Solid State . 20 Printed: 2/13/08 Page 3 of 47 Originated: 06/03/96 Standards -e1-qsl11.doc UNCONTROLLED DOCUMENT Revised: 2/7/08 Document Numb
11、er: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 4 PUSHBUTTONS, PILOT LIGHTS, AND SELECTOR SWITCHES . 20 4.1 Pushbutton and Selectors - NEMA. 20 4.2 Pushbutton and Selectors - IEC. 20 4.3 Pushbuttons, Illuminated - NEMA 20 4.4 Pushbuttons, Illuminated - IEC. 21
12、 4.5 Pilot Lights - NEMA 21 4.6 Pilot Lights - IEC. 21 4.7 Palm Button - Unguarded Type 21 4.8 Palm Button - Guarded Type 21 4.9 Palm Button - Low and Zero Actuation Force Type . 21 5 CABINET COOLING 22 5.1 Air Conditioners 22 5.2 Air to Air Heat Exchangers. 22 6 RESERVED FOR FUTURE USE 22 6.1 RESER
13、VED FOR FUTURE USE. 22 7 ENCLOSURES . 22 7.1 Control and Pushbutton Enclosures. 22 7.2 Disconnect Enclosures. 22 7.3 Junction Boxes. 23 8 WIREWAY 23 8.1 Wireway - Control Panel Type 23 8.2 Wireway - Metal Type. 23 9 FLEXIBLE CONDUIT AND FITTINGS . 23 9.1 Liquid Tight, Orange, Type A, Non Metallic wi
14、th PVC Jacket 23 9.2 Liquid Tight, Non Metallic Type Conduit Fittings 23 9.3 Sealing Gaskets . 23 10 RESERVED FOR FUTURE USE 24 10.1 RESERVED FOR FUTURE USE. 24 11 RIGID CONDUIT FITTINGS . 24 11.1 Conduit Fitting Bodies 24 11.2 Corner Ell Fittings. 24 11.3 Conduit Hubs 24 11.4 Sealing Locknuts 24 11
15、.5 Sealing Gaskets . 24 12 RESERVED FOR FUTURE USE 25 12.1 RESERVED FOR FUTURE USE. 25 13 POWER CABLE . 25 13.1 Cable - Power, Orange, Type G. 25 13.2 Cable - Severe Duty Power, Orange, Type TPE 25 14 MULTIPLE CONDUCTOR CABLE, PLUGS, AND RECEPTACLES 25 14.1 Cable - Multiconductor, Yellow - Type STO
16、. 25 14.2 Cable - Multiconductor, Yellow, Type SOO/SOOW . 25 14.3 Cable - Multiconductor, Yellow, Type PVC. 25 14.4 Cable - Multiconductor, Yellow, Type PUR 26 14.5 Cable - Super Flexible Multiconductor, Type PUR. 26 14.6 Cable - Micro End, Preterminated, Molded Type PUR. 26 14.7 Cable - Mini End, P
17、reterminated, Molded Type PUR. 26 14.8 Cable - Preterminated Micro End Multi Port Devices. 27 14.9 Cable - Micro End Converters 27 14.10 Plugs and Receptacles - Control Voltage, Rectangular . 27 14.11 Plugs and Receptacles - Power, Disconnect Switch Load Break Rated 28 14.12 Plugs and Receptacles -
18、Power with Integral Load Breaking Control Circuit, Rectangular . 28 14.13 Plugs - Portable Equipment, Disconnect Switch Required 28 14.14 Receptacles - Portable Equipment, Disconnect Switch Required 28 14.15 Mechanically Interlocked Fusible Power Disconnect Switches 29 14.16 Mechanically Interlocked
19、 Non-Fusible Power Disconnect 29 Printed: 2/13/08 Page 4 of 47 Originated: 06/03/96 Standards -e1-qsl11.doc UNCONTROLLED DOCUMENT Revised: 2/7/08 Document Number: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 15 TEST AND MEASURING EQUIPMENT. 30 15.1 Multimeters
20、and Volt/Ohm Meters 30 15.2 Electrical Testers and Solenoid Testers. 30 15.3 Scope Meters . 30 15.4 Meg-Ohm Meters . 30 15.5 Current Meters - Clamp On 30 16 CONTROL RELAYS. 31 16.1 Relays - NEMA. 31 16.2 Relays - IEC . 31 16.3 Relays - Ice Cube. 31 17 COMBINATION MOTOR STARTERS . 31 17.1 Non-Reversi
21、ng Types - NEMA Size 1, 2, and 3 with Fusible Disconnect 31 17.2 Non-Reversing Types - NEMA Size 4 with Circuit Breaker 31 17.3 Reversing Types - NEMA Size 1, 2, and 3 with Fusible Disconnect 31 17.4 Reversing Types - NEMA Size 4 with Circuit Breaker 31 18 MOTOR STARTERS AND CONTACTORS . 32 18.1 Sta
22、rters - Non-Reversing Open Types, NEMA Rated 32 18.2 Starters - Reversing Open Types, NEMA Rated 32 18.3 Starters - Integral IEC, Self Protecting, Non-Reversing Open Types 32 18.4 Starters - Integral IEC, Self Protecting, Reversing Open Types 32 18.5 Motor Circuit Protectors, Group Motor Installatio
23、ns, Open Types 33 18.6 Motor Circuit Protectors, Self-Protected for Motor Installations, Open Types 33 18.7 Contactors - Non-Reversing Open Types 33 18.8 Contactors - Reversing Open Types 34 18.9 Overload Modules 34 19 RESERVED FOR FUTURE USE 34 19.1 RESERVED FOR FUTURE USE. 34 20 RESERVED FOR FUTUR
24、E USE 34 20.1 RESERVED FOR FUTURE USE. 34 21 ELECTRICAL TAPE. 34 21.1 Plastic Electrical Tape 34 22 FUSES AND CIRCUIT BREAKERS. 35 22.1 Fuses - Class J 35 22.2 Fuses - Class CC . 35 22.3 Circuit Protectors - Control Voltage, Supplemental 35 22.4 Circuit Breakers - Branch Circuit Protection. 35 22.5
25、Circuit Breakers - Molded Case Thermal Magnetic Circuit Breakers. 36 22.6 Circuit Breakers - Current Limiting Molded Case Circuit Breakers 36 22.7 Circuit Breakers - Molded Case Magnetic Only Switches 37 23 FUSE BLOCKS AND HOLDERS AND TERMINAL BLOCKS 37 23.1 Fuse Blocks - Class J, Rejection Type. 37
26、 23.2 Fuse Holders - Class J. 37 23.3 Fuse Holders - Class CC . 38 23.4 Fuse Block Covers - All Fuse Classes. 38 23.5 Terminal Blocks 38 23.6 Power Distribution and Power Splitter Blocks 38 24 LAMPS 39 24.1 Machine Lamps 39 25 WIRE MARKER IDENTIFICATION TAGS . 39 25.1 Adhesive Type without Clearcoat
27、. 39 25.2 Adhesive Type with Clearcoat 39 26 PROGRAMMABLE LOGIC CONTROLLERS 39 26.1 PLC - Full Size Form Factor. 39 26.2 PLC - Small Form Factor . 39 26.3 PLC Safety . 39 27 CONTROL TRANSFORMERS. 40 Printed: 2/13/08 Page 5 of 47 Originated: 06/03/96 Standards -e1-qsl11.doc UNCONTROLLED DOCUMENT Revi
28、sed: 2/7/08 Document Number: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 27.1 Single Phase Control Isolation - Electrostatically Shielded 40 27.2 Single Phase Control - General Purpose . 40 28 POWER SUPPLIES 41 28.1 Three Phase 400/480 VAC 50/60 Hz 15% to 24 V
29、DC Power Supplies . 41 28.2 Single Phase 120/220 VAC 50/60 Hz 15% to 24 VDC Power Supplies. 41 28.3 Transformer Disconnect Assembly 41 29 DRAWING SYMBOL SET AND SOFTWARE 41 29.1 AutoCAD Based . 41 30 PRESENCE SENSING DEVICES 42 30.1 Point of Operation Safe Guarding - Safety Light Curtains 42 30.2 Pe
30、rimeter or Area Guarding - Optical Fences 42 30.3 Safety Mats 42 31 SAFETY INTERLOCK SWITCHES AND SAFETY RELAYS 42 31.1 Safety Gate Switches - Non Solenoid Locking. 42 31.2 Safety Gate Switches - Solenoid Locking 43 31.3 Safety Limit Type Switch 43 31.4 Cable Operated, Emergency Stop Type 43 31.5 Ca
31、ble for Cable Operated, Emergency Stop Type Switches . 43 31.6 Safety Relays - Emergency Stop and Expansion Modules 44 31.7 Safety Relays - Two Hand Control . 44 31.8 Safety Relays - Zero Speed (back EMF) and Standstill. 44 REVISION HISTORY 45 Printed: 2/13/08 Page 6 of 47 Originated: 06/03/96 Stand
32、ards -e1-qsl11.doc UNCONTROLLED DOCUMENT Revised: 2/7/08 Document Number: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 0.0.0 RETROACTIVITY The E1-CCL Conforming Components List - Electrical Equipment has been extensively rewritten and replaced by this E1-QSL Qu
33、alified Source List. Components shown on this Qualified Source List have demonstrated high levels of performance and reliability and have been approved by the members of the Global Manufacturing Standards - Electrical Technical Committee for use on new machines and equipment purchases as well as the
34、 retrofit/rehab of existing installations. Revisions to, or approvals of new components, do not imply a requirement to remove or replace previously approved components. 0.0.1 UL Listing and CSA Certification All components SHALL be tested by an OSHA approved Nationally Recognized Testing Laboratory
35、and in accordance with 29CFR1910.7. All components for use in North America shall be UL (Underwriters Laboratories) Listed and CSA (Canadian Standards Association) Certified and bear the appropriate UL and/or CSA marks. NOTE: The Underwriters Recognized, backwards UR, mark is NOT equivalent to a UL
36、Listed mark. Certain components on this E1-QSL are indicated as being acceptable for use in industrial machinery if they are “Underwriters Recognized“. For a more complete explanation, refer to the following page. Descriptions below are paraphrased interpretations of what appear on and www.csa.ca/p
37、roduct%5Fservices/ps%5Fcert%Fcsa.html. 0.0.2 Underwriters Laboratory and Canadian Standards Association Marks UL Listing Mark UL Listed by Underwriters Laboratories to UL Safety Standards for US Applications. C-UL Listing Mark UL Listed by Underwriters Laboratories to CSA Safety Standards for Canadi
38、an Applications. C-UL US Listing Mark UL Listed by Underwriters Laboratories to UL Safety Standards and CSA Safety Standards for both US and Canadian Applications. Recognized Component Mark Recognized by Underwriters Laboratories to no given UL Safety Standard for US Applications. Used specifically
39、on component parts that are part of a larger product or system. These components may have restrictions on their performance or may be incomplete in construction. Components typically considered part of a system are severe duty motors (non-explosion proof), SOO Cable, and terminal blocks. UL Recogniz
40、ed products for use in Canada carry the Recognized Component Mark “C“. Recognized Component Mark for Canada and United States Recognized by Underwriters Laboratories to no given UL or CSA Safety Standard for both Canadian and US Applications. Used specifically on component parts that are part of a l
41、arger product or system. These components may have restrictions on their performance or may be incomplete in construction. Components typically considered part of a system are severe duty motors (non-explosion proof), SOO Cable, and terminal blocks. Printed: 2/13/08 Page 7 of 47 Originated: 06/03/96
42、 Standards -e1-qsl11.doc UNCONTROLLED DOCUMENT Revised: 2/7/08 Document Number: E1-QSL Issue Date: 03-Jun-1996 Global Manufacturing Standards Rev Date: 31-Jan-2008 CSA Mark CSA Certified by the Canadian Standards Association to CSA Safety Standards for Canadian Applications. CSA with NRTL Qualifier
43、Mark CSA Certified by the Canadian Standards Association to UL Safety Standards for US Applications. CSA with NRTL/C Qualifier Mark CSA Certified by the Canadian Standards Association to CSA Safety Standards and UL Safety Standards for both Canadian and US Applications. 0.1.0 SCOPE Section 0 provide
44、s the process for approving sources for machinery and equipment components for use by Ford. The approval process falls into two sections, Part A and Part B. Part A (Section 0.2.0) gives the requirements for full line suppliers, and Part B (Sections 0.3.0 through 0.7.0) gives the requirements for lim
45、ited line suppliers and all electrical suppliers. 0.1.1 Forward Ford Specified Suppliers and Components: Commercially available machinery and equipment components have a direct effect on the safety, performance, reliability, and maintainability of facilities and tools. Classifications of machinery a
46、nd equipment components covered are: electrical, hydraulic, pneumatic, lubrication, and welding. Ford generally specifies components for use by the machine builder and range from routine sensor and actuator items like relays, switches, valves, and cylinders to more sophisticated devices such as moto
47、rs, programmable controllers, and safety devices, including safety light curtains and safety relay modules. Components from suppliers (Original Equipment Manufacturers) are selected from this Qualified Source List. Ford specifies components for machines and equipment based on environmental operating
48、 conditions, production rates, and conformance to Ford Global Manufacturing Standards, industry Standards, and government regulations. If the machine builder has reasons for using an alternative component to those specified, they shall explicitly include this information with their bid proposals, wi
49、th appropriate justification, for components not listed on this Qualified Source List. Full Line Suppliers, Limited Line Suppliers, and Individual Component Suppliers: Sources for machinery and equipment components are selected depending on needs expressed in the Ford Global Manufacturing Standards and on the results of quality system evaluations and subsequent reviews. To meet the broad requirements of various Ford machinery and equipment, it is necessary to have an approval procedure, which accommodates both full line suppliers, limited line suppliers and indi
