1、BRITISH STANDARDBS EN 598:2007Ductile iron pipes, fittings, accessories and their joints for sewerage applications Requirements and test methodsICS 23.040.10; 23.040.40; 93.030g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g
2、3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2009National forewordThis British Standard is the UK implementation of EN 598:2007+A1:2009. It supersedes BS EN 598:2007 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in
3、the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment Al is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee PSE/10, Iron pipes and fittings.A list of organizations represent
4、ed on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 598:2007+
5、A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2007 BSI 2009Amendments/corrigenda issued since publicationDate Comments31 October 2009 Implementation of CEN amendment A1:2009ISBN 978 0 580 64331 6EUROPEAN STANDARD NORME EUR
6、OPENNE EUROPISCHE NORM EN 598:2007+A1 June 2009 ICS 23.040.10; 23.040.40 Supersedes EN 598:2007English Version Ductile iron pipes, fittings, accessories and their joints for sewerage applications - Requirements and test methods Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages po
7、ur lassainissement - Prescriptions et mthodes dessai Rohre, Formstcke, Zuberhrteile aus duktilem Gusseisen und ihre Verbindungen fr die Abwasser-Entsorgung - Anforderungen und Prfverfahren This European Standard was approved by CEN on 11 August 2007 and includes Amendment 1 approved by CEN on 23 May
8、 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtain
9、ed on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Manageme
10、nt Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway
11、, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form an
12、d by any means reserved worldwide for CEN national Members. Ref. No. EN 598:2007+A1:2009: EEN 598:2007+A1:2009 (E) 2 Contents Page Foreword 5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 Technical requirements . 10 4.1 General . 10 4.2 Dimensional requirements . 12 4.3 Material ch
13、aracteristics 14 4.4 Coatings and linings for pipes 15 4.5 Coatings for fittings and accessories. 18 4.6 Marking of pipes and fittings . 18 4.7 Leak tightness . 18 5 Performance requirements 19 5.1 General . 19 5.2 Longitudinal bending of pipes 20 5.3 Diametral stiffness of pipes . 20 5.4 Leak tight
14、ness of components for gravity pipelines 21 5.5 Leak tightness of flexible joints 21 5.6 Flanged joints 23 5.7 Pipes with screwed or welded flanges . 23 5.8 Chemical resistance to effluents . 23 5.9 Abrasion resistance . 23 5.10 Strength of the cement mortar lining 24 6 Test methods . 24 6.1 Pipe di
15、mensions . 24 6.2 Straightness of pipes . 25 6.3 Tensile testing . 25 6.4 Brinell hardness 26 6.5 Works leak tightness test for pipes and fittings for positive pressure pipelines 27 6.6 Works leak tightness test for pipes and fittings for negative pressure pipelines . 27 6.7 Zinc mass 27 6.8 Thickne
16、ss of paint coatings 28 6.9 Thickness of cement mortar lining . 28 7 Performance test methods 28 7.1 Compressive strength of the cement mortar lining 28 7.2 Longitudinal bending of pipes 29 7.3 Diametral stiffness of pipes . 30 7.4 Leak tightness of components for gravity pipelines 32 7.5 Leak tight
17、ness of flexible joints to positive internal pressure . 32 7.6 Leak tightness of flexible joints to negative internal pressure 33 7.7 Leak tightness of flexible push-in joints to positive external pressure 33 7.8 Leak tightness of flexible joints to dynamic internal pressure 34 7.9 Chemical resistan
18、ce to effluents . 35 7.10 Abrasion resistance . 36 8 Tables of dimensions . 37 8.1 Socket and spigot pipes 37 8.2 Fittings for gravity sewers . 39 8.3 Fittings for pressure sewers and vacuum sewers 41 BS EN 598:2007+A1:2009EN 598:2007+A1:2009 (E) 3 9 Evaluation of conformity 42 9.1 General . 42 9.2
19、Initial type testing 42 9.3 Factory production control (FPC) 44 Annex A (normative) Allowable pressures for pressure sewers . 49 Annex B (informative) Alternative coatings and field of use in relation to characteristics of soils . 51 Annex C (informative) Field of use in relation to characteristics
20、of effluents 54 Annex D (informative) Calculation method for buried pipelines, permissible heights of cover . 55 Annex E (informative) Resistance to jet cleaning and to root penetration . 60 Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provision
21、s of EU Directives 61 Bibliography 66 Tables Table 1 Limit deviation on internal diameter 13 Table 2 Standardized length of socket and spigot pipes 13 Table 3 Tensile properties 15 Table 4 Thickness of cement mortar lining . 17 Table 5 Pressure 19 Table 6 DN groupings for performance tests . 20 Tabl
22、e 7 Performance tests for joints 22 Table 8 Dimensions of test bar . 26 Table 9 Test bending moments 29 Table 10 Diametral stiffness test requirements 31 Table 11 Dimensions of pipes 38 Table 12 Number of test samples for initial type testing . 44 Table 13 Minimum frequency of product testing as par
23、t of FPC 46 Table 14 Maximum batch sizes for tensile testing . 47 Table A.1 Allowable pressures . 50 Table D.1 Pressure pipes 58 Table D.2 Gravity pipes . 59 Table ZA.1 Relevant clauses for ductile iron pipes, fittings, accessories and their joints for sewerage applications 62 Table ZA.2 System of a
24、ttestation of conformity . 63 Table ZA.3 Assignment of evaluation of conformity tasks for ductile iron pipes, fittings, accessories and their joints for sewerage applications under system 4 63 Figures Figure 1 Longitudinal bending test 29 Figure 2 Diametral stiffness test 30 BS EN 598:2007+A1:2009EN
25、 598:2007+A1:2009 (E) 4 Figure 3 Leak tightness test of joints (internal pressure) . 33 Figure 4 Leak tightness test of joints (external pressure) 34 Figure 5 Chemical resistance test . 37 Figure 6 Socket and spigot pipes 37 Figure 7 Collars . 39 Figure 8 Manhole connectors 39 Figure 9 Double socket
26、 bends . 39 Figure 10 Angle branches 40 Figure 11 Connection branches 40 Figure 12 Inspection tees . 41 Figure 13 Access traps . 41 Figure ZA.1 Example of CE marking information for marking on the product . 65 Figure ZA.2 Example of information on the accompanying documents . 65 BS EN 598:2007+A1:20
27、09EN 598:2007+A1:2009 (E) 5 Foreword This document (EN 598:2007+A1:2009) has been prepared by Technical Committee CEN/TC 203 “Cast iron pipes, fittings and their joints”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by pub
28、lication of an identical text or by endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2009-05-23. This document supersedes !EN 598:2007“. The start and finish of te
29、xt introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Construction Products Directive (89/106/EEC). For rela
30、tionship with EU Construction Products Directive, see informative Annex ZA, which is an integral part of this document. This European Standard is in conformity with the general requirements already established by CEN/TC 165 in the field of sewerage. Annex ZA includes the requirements of the mandate
31、given under the EU Construction Products Directive (89/106/EEC). Only if the requirements specified in Annex ZA are met, the CE marking will be effected. For reasons of conformity with mandate M/131 “Pipes, tanks and ancillaries not in contact with water intended for human consumption”, EN 598:1994
32、has been revised by extension with Annex ZA (see Resolution CEN/BT 113/1994 and CEN/BT 63/1996) and Clause 9 for the evaluation of conformity. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Stand
33、ard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS E
34、N 598:2007+A1:2009EN 598:2007+A1:2009 (E) 6 1 Scope This European Standard specifies the requirements and associated test methods applicable to ductile iron pipes, fittings, accessories and their joints for the construction of drains and sewers outside buildings: operating without pressure (gravity
35、sewerage), or with positive or negative pressure (see Table 5); to be installed below or above ground; to convey surface water, domestic waste water and certain types of industrial effluents, either in separate systems or in combined systems. This European Standard applies to pipes, fittings and acc
36、essories which are: manufactured with socketed, flanged or spigot ends; normally delivered externally and internally coated; suitable for continuous fluid temperatures between 0 C excluding frost, and 45 C for DN 200 or 35 C for DN 200, according to EN 476; not intended for use in areas subject to r
37、eaction to fire regulations. NOTE 1 This does not preclude special arrangements for the products to be used at higher temperatures. This European Standard covers pipes, fittings and accessories cast by any type of foundry process or manufactured by fabrication of cast components, as well as correspo
38、nding joints, of a size range extending from DN 80 to DN 2000 inclusive. This European Standard specifies requirements for materials, dimensions and tolerances, mechanical properties and standard coatings of ductile iron pipes and fittings. It also gives performance requirements for all components i
39、ncluding joints. Joint design and gasket shapes are outside the scope of this European Standard. NOTE 2 In this European Standard, all pressures are relative pressures, expressed in bars (100 kPa = 1 bar). 2 Normative references The following referenced documents are indispensable for the applicatio
40、n of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document applies (including any amendments). EN 196-1, Methods of testing cement Part 1: Determination of strength EN 545, Ductile iron pipes, fittings, accessories
41、and their joints for water pipelines Requirements and test methods EN 681-1, Elastomeric seals Materials requirements for pipe joint seals used in water and drainage applications Part 1: Vulcanised rubber EN 1092-2, Flanges and their joints Circular flanges for pipes, valves, fittings and accessorie
42、s, PN designated Part 2: Cast iron flanges EN 10002-1, Metallic materials Tensile testing Part 1: Method of test at ambient temperature EN 14901, Ductile iron pipes, fittings and accessories Epoxy coating (heavy duty) of ductile iron fittings and accessories Requirements and test methods BS EN 598:2
43、007+A1:2009EN 598:2007+A1:2009 (E) 7 EN ISO 4016, Hexagon head bolts Product grade C (ISO 4016:1999) EN ISO 4034, Hexagon nuts Product grade C (ISO 4034:1999) EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method (ISO 6506-1:2005) EN ISO 9001:2000, Quality management systems Re
44、quirements (ISO 9001:2000) EN ISO 7091, Plain washers Normal series Product grade C (ISO 7091:2000) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 ductile iron cast iron used for pipes, fittings and accessories in which graphite is present s
45、ubstantially in spheroidal form 3.2 pipe casting of uniform bore, straight in axis, having either socket, spigot or flanged ends, except for flanged-socket pieces, flanged-spigot pieces and collars which are classified as fittings 3.3 fitting casting other than a pipe which allows pipeline deviation
46、, change of direction or bore. In addition flanged-socket pieces, flanged-spigot pieces and collars are also classified as fittings 3.4 accessory any casting other than a pipe or fitting which is used in a pipeline, for example: inspection chambers (see 3.5); manholes (see 3.6); glands and bolts for
47、 mechanical flexible joints (sec 3.15); glands, bolts and locking rings for restrained flexible joints (see 3.16); adjustable flanges and flanges to be welded or screwed NOTE Valves of all types are not covered by the term accessory. 3.5 inspection chamber component of a discharge system, of a drain
48、 or of a sewer providing access from the ground surface for inspection and maintenance equipment EN 476:1997 3.6 manhole component of a sewer of sufficient size to provide access from the ground surface for inspection and maintenance operations by personnel and equipment EN 476:1997 BS EN 598:2007+A
49、1:2009EN 598:2007+A1:2009 (E) 8 3.7 flange flat circular end of a pipe or fitting extending perpendicular to its axis, with bolt holes equally spaced on a circle NOTE A flange is either fixed (e.g. integrally cast or welded-on) or adjustable; an adjustable flange comprises a ring, in one or several parts assembled together, which bears on an end joint hub and can be freely rotated around the pipe axis before jointing. 3.8 spigot male end
