1、Hydraulic fluid power Test methods for couplings actuated with or without toolsBS ISO 18869:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06 ISO 2017Hydraulic fluid power Test methods for couplings actuated with or without toolsTransmissions hydrauliques Mthodes
2、dessai pour les raccords actionn avec ou sans outilsINTERNATIONAL STANDARDISO18869First edition2017-07Reference numberISO 18869:2017(E)National forewordThis British Standard is the UK implementation of ISO 18869:2017. It supersedes BS ISO 72412:2000, which is withdrawn.The UK participation in its pr
3、eparation was entrusted to Technical Committee MCE/18/4, Connectors and associated components.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsib
4、le for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017ISBN 978 0 580 83775 3ICS 23.100.01Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards P
5、olicy and Strategy Committee on 30 September 2017.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS ISO 18869:2017 ISO 2017Hydraulic fluid power Test methods for couplings actuated with or without toolsTransmissions hydrauliques Mthodes dessai pour les raccords actio
6、nn avec ou sans outilsINTERNATIONAL STANDARDISO18869First edition2017-07Reference numberISO 18869:2017(E)BS ISO 18869:2017ISO 18869:2017(E)ii ISO 2017 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this pu
7、blication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the co
8、untry of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 18869:2017ISO 18869:2017(E)ii ISO 2017 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in Switzerlan
9、dAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requeste
10、d from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgISO 18869:2017(E)Foreword vIntroduction vi1 Scope . 12 Norm
11、ative references 13 Terms and definitions . 14 Selection of test assemblies 35 General test conditions 35.1 Safety considerations 35.2 Thread lubrication . 45.3 Torque . 45.4 Test fluid and temperature . 45.5 Test pressure. 45.6 Test report . 46 Test apparatus . 57 Connect force or torque test . 58
12、Disconnect force or torque test . 69 Leakage test . 79.1 Low pressure, coupled . 79.2 Lowpressure, uncoupled (valved only). 99.3 Maximum working pressure, coupled . 109.4 Maximum working pressure, uncoupled (valved only) 1010 Vacuum test .1010.1 General 1010.2 Coupled test 1010.3 Uncoupled test (val
13、ved only) . 1211 Air inclusion test 1212 Fluid loss test.1413 Pressure drop (p) test .1514 Static pressure test 1614.1 Coupled . 1614.2 Uncoupled (valved type only) . 1715 Specific temperature test 1715.1 Maximum working temperature exposure 1715.1.1 General. 1715.1.2 Coupled . 1715.1.3 Uncoupled (v
14、alved only) 1715.2 Maximum working temperature service . 1815.2.1 Coupled . 1815.2.2 Uncoupled (valved only) 1815.3 Minimum working temperature . 1815.3.1 Coupled . 1815.3.2 Uncoupled (valved only) 1816 Endurance test .1816.1 Couplings other than screw-to-connect types 1816.2 Screw-to-connect coupli
15、ngs . 1916.2.1 Principle . 1916.2.2 Procedure 19 ISO 2017 All rights reserved iiiContents PageBS ISO 18869:2017ISO 18869:2017(E)16.2.3 Re-use of components 2017 Overtightening test for screw-to-connect couplings only .2017.1 Principle . 2017.2 Test equipment 2017.3 Procedure . 2017.4 Re-use of compo
16、nents . 2218 Burst test2218.1 Safety precautions . 2218.2 Burst pressure, uncoupled (valved only) 2218.3 Burst pressure, coupled . 2219 Pressure impulse test in accordance with ISO 6803 2219.1 General 2219.2 Coupled . 2319.3 Uncoupled (valved only) 2320 Pressure impulse test in accordance with ISO 6
17、802 (for coupling assemblies only) 2420.1 General 2420.2 Test apparatus 2420.3 Positioning of the test item 2420.4 Procedure . 2521 Rotating impulse test 2621.1 General 2621.2 Procedure . 2622 Surge flow test Long duration .2723 Surge flow test Short duration .2724 Corrosion resistance test 2925 Tes
18、t report and data presentation 2926 Summary of information to be reported 2927 Identification statement (reference to this document) 29Annex A (normative) Test data form .30Annex B (normative) Characteristic test with presence of internal pressure 35Bibliography .38iv ISO 2017 All rights reservedBS
19、ISO 18869:2017ISO 18869:2017(E)16.2.3 Re-use of components 2017 Overtightening test for screw-to-connect couplings only .2017.1 Principle . 2017.2 Test equipment 2017.3 Procedure . 2017.4 Re-use of components . 2218 Burst test2218.1 Safety precautions . 2218.2 Burst pressure, uncoupled (valved only)
20、 2218.3 Burst pressure, coupled . 2219 Pressure impulse test in accordance with ISO 6803 2219.1 General 2219.2 Coupled . 2319.3 Uncoupled (valved only) 2320 Pressure impulse test in accordance with ISO 6802 (for coupling assemblies only) 2420.1 General 2420.2 Test apparatus 2420.3 Positioning of the
21、 test item 2420.4 Procedure . 2521 Rotating impulse test 2621.1 General 2621.2 Procedure . 2622 Surge flow test Long duration .2723 Surge flow test Short duration .2724 Corrosion resistance test 2925 Test report and data presentation 2926 Summary of information to be reported 2927 Identification sta
22、tement (reference to this document) 29Annex A (normative) Test data form .30Annex B (normative) Characteristic test with presence of internal pressure 35Bibliography .38iv ISO 2017 All rights reserved ISO 18869:2017(E)ForewordForewordISO (the International Organization for Standardization) is a worl
23、dwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on
24、that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this do
25、cument and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Direct
26、ives, Part 2 (see www .iso .org/ directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the devel
27、opment of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www .iso .org/ patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the voluntary nat
28、ure of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www .iso .org/ iso/ foreword .html.This d
29、ocument was prepared by Technical Committee ISO/TC 131, Fluid power systems, Subcommittee SC 4, Connectors and similar products and components.This first edition of ISO 18869 cancels and replaces ISO 7241-2:2000, which has been technically revised with the following changes: the title has been chang
30、ed; the scope has been expanded. ISO 2017 All rights reserved vBS ISO 18869:2017ISO 18869:2017(E)IntroductionIn hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure within an enclosed circuit. Couplings are used to join or quickly separate fluid conducto
31、rs. Quick-action couplings, as defined in ISO 5598, can be connected and disconnected without the use of tools. Other types of couplings require the use of tools for connection and disconnection.vi ISO 2017 All rights reservedBS ISO 18869:2017ISO 18869:2017(E)IntroductionIn hydraulic fluid power sys
32、tems, power is transmitted and controlled through a liquid under pressure within an enclosed circuit. Couplings are used to join or quickly separate fluid conductors. Quick-action couplings, as defined in ISO 5598, can be connected and disconnected without the use of tools. Other types of couplings
33、require the use of tools for connection and disconnection.vi ISO 2017 All rights reserved Hydraulic fluid power Test methods for couplings actuated with or without tools1 ScopeThis document specifies methods for testing and evaluating the performance of quick-action couplings for use in hydraulic fl
34、uid power applications. This document does not apply to the testing of tube connections, stud ends for ports and flange connections, which are covered by ISO 19879.Test methods covered in this document are independent of each other and outline the method to follow for each test. See the respective c
35、onnector standard for which tests to conduct and for performance requirements. It is not intended that all tests be carried out for every application; it is up to the user of this document to select the applicable tests.For qualification of the coupling, the minimum number of samples specified in th
36、is document is to be tested, unless otherwise specified in the relevant coupling standard or as agreed upon by the manufacturer and the user.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this docu
37、ment. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 48, Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 10 IRHD and 100 IRHD)ISO 3448, Industrial liqui
38、d lubricants ISO viscosity classificationISO 3601-3, Fluid power systems O-rings Part 3: Quality acceptance criteriaISO 4411, Hydraulic fluid power Valves Determination of pressure differential/flow characteristicsISO 5598, Fluid power systems and components VocabularyISO 6508-1, Metallic materials
39、Rockwell hardness test Part 1: Test methodISO 6802, Rubber and plastics hoses and hose assemblies with wire reinforcements Hydraulic impulse test with flexingISO 6803, Rubber and plastics hoses and hose assemblies Hydraulic-pressure impulse test without flexingISO 9227, Corrosion tests in artificial
40、 atmospheres Salt spray tests3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 5598 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at h t t p :/ ww
41、w .electropedia .org/ ISO Online browsing platform: available at h t t p :/ www .iso .org/ obpINTERNATIONAL STANDARD ISO 18869:2017(E) ISO 2017 All rights reserved 1BS ISO 18869:2017ISO 18869:2017(E)3.1quick-action couplingconnector that can be connected and disconnected multiple times and relativel
42、y quicklyEXAMPLE Within 1 s to 30 s either with or without the use of tools.Note 1 to entry: This connector can contain one or two automatic shut-off valves.3.2screw-to-connect couplingcoupling that is designed to be connected and disconnected by more than one turn of one swivel element relatively t
43、o the other3.3coupling halfuncoupled part of a quick-action coupling (3.1)Note 1 to entry: The terms “female half” and “male half” can be used to describe the two parts of the coupling.3.4misalignmentmaximum error in the space allowed between the axes of the two coupling halves, indicated in three d
44、imensions and angles of rotationNote 1 to entry: See Figure 1.Key1 misalignment around C respect the X-axis2 misalignment around C respect the Y-axis3 misalignment around C respect the Z-axisFigure 1 Illustration of indication of misalignment3.5side loadload applied perpendicular to the axes of the
45、coupling halves in the disconnected positions, as agreed by the supplier and purchaserNote 1 to entry: See Figure B.1.2 ISO 2017 All rights reservedBS ISO 18869:2017ISO 18869:2017(E)3.1quick-action couplingconnector that can be connected and disconnected multiple times and relatively quicklyEXAMPLE
46、Within 1 s to 30 s either with or without the use of tools.Note 1 to entry: This connector can contain one or two automatic shut-off valves.3.2screw-to-connect couplingcoupling that is designed to be connected and disconnected by more than one turn of one swivel element relatively to the other3.3cou
47、pling halfuncoupled part of a quick-action coupling (3.1)Note 1 to entry: The terms “female half” and “male half” can be used to describe the two parts of the coupling.3.4misalignmentmaximum error in the space allowed between the axes of the two coupling halves, indicated in three dimensions and ang
48、les of rotationNote 1 to entry: See Figure 1.Key1 misalignment around C respect the X-axis2 misalignment around C respect the Y-axis3 misalignment around C respect the Z-axisFigure 1 Illustration of indication of misalignment3.5side loadload applied perpendicular to the axes of the coupling halves i
49、n the disconnected positions, as agreed by the supplier and purchaserNote 1 to entry: See Figure B.1.2 ISO 2017 All rights reserved ISO 18869:2017(E)Note 2 to entry: The value of the side load is expressed in Newton (N).3.6rated connect forceforce required to achieve complete engagement of the connection3.7rated disconnect forceforce required to achieve complete disengagement of the connection3.8rated connect torquetorque required to achieve complete engagement of the conn
