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    ASTM F1193-2016 Standard Practice for Quality Manufacture and Construction of Amusement Rides and Devices《娱乐骑乘和设备质量 制造以及结构的标准实施规程》.pdf

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    ASTM F1193-2016 Standard Practice for Quality Manufacture and Construction of Amusement Rides and Devices《娱乐骑乘和设备质量 制造以及结构的标准实施规程》.pdf

    1、Designation: F1193 15F1193 16Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the y

    2、ear of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements for a quality assurance program and the manufacturing of amu

    3、sementrides and devices (including major modifications).1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability

    4、 of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E543 Specification for Agencies Performing Nondestructive TestingF770 Practice for Ownership, Operation, Maintenance, and Inspection of Amusement Rides and DevicesF1950 Specification for Physical Information to be Tran

    5、sferred With Used Amusement Rides and Devices (Withdrawn 2008)3F2291 Practice for Design of Amusement Rides and Devices2.2 AWS Standards:4As applicable.2.3 ASME Standards:5As applicable.2.4 ASNT Document:6Recommended Practice SNT-TC-1A Personnel Qualification and Certification in Nondestructive Test

    6、ing3. Significance and Use3.1 The purpose of this practice is to provide the minimum manufacturing requirements for amusement rides and devices andto provide the minimum requirements for a written quality assurance program for an amusement ride or device manufacturer, orcomponent supplier. This is n

    7、ot intended to include suppliers of off-the-shelf components (for example, fasteners, electrical wire,etc.).4. Drawing Control Procedure4.1 A procedure shall be in effect so that appropriate manufacturing drawings, their engineering revisions, and relateddocuments are utilized.5. Material and Compon

    8、ent Control Procedure5.1 Aprocedure shall be in effect so that materials, processes, and components, including raw materials, are in accordance withthe engineering specifications.1 This practice is under the jurisdiction of ASTM Committee F24 on Amusement Rides and Devices and is the direct responsi

    9、bility of Subcommittee F24.24 on Designand Manufacture.Current edition approved Nov. 1, 2015Feb. 15, 2016. Published December 2015March 2016. Originally approved in 1988. Last previous edition approved in 20142015as F1193 14.F1193 15. DOI: 10.1520/F1193-15.10.1520/F1193-16.2 For referencedASTM stand

    10、ards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 The last approved version of this historical standard is referenced on www.astm.org.4

    11、 Available from The American Welding Society (AWS), 550 NW LeJeune Rd., Miami, FL 33126.5 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990.6 Available from The American Society for Nondestructive Testing (ASNT),

    12、 P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all cha

    13、nges accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. U

    14、nited States15.1.1 This procedure shall provide the purchasing agent with all the information required to order appropriate material.5.1.2 A receiving procedure shall be in effect so that incoming material and components are checked against the purchasingspecifications.5.1.3 A procedure shall be in

    15、effect so that material in stock can be properly identified for future use.5.1.4 Documentation on any material, process, or components certified shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systems shall be manufactured and assembled in accordance with th

    16、edesigner/engineer specified criteria.6.2 Changes to the designer/engineer specified criteria shall be documented and approved by the designer/engineer or a qualifiedengineer before components, subassemblies, or systems are placed into use.6.3 Quality Assurance Program:6.3.1 The manufacturer of an a

    17、musement ride or device shall have a written quality assurance program as specified in PracticeF1193 for use in conjunction with the design, manufacture, construction, modification, or reconditioning of the amusement rideor device.6.3.2 Quality assurance documents, that is, material certifications,

    18、test reports, and inspection reports, shall be retained for aperiod of time as deemed appropriate by the manufacturers.7. Inspection7.1 A procedure shall be in effect so that appropriate inspections are made on manufactured parts and subassemblies, forconformance with the designer/engineer specified

    19、 criteria.7.2 A procedure shall be in effect so that appropriate inspections are made on purchased components.7.3 A procedure shall be in effect so that completed subassemblies, or where practical, the assembled amusement rides ordevices are inspected prior to delivery.7.4 Non-conforming components

    20、found in 7.1, 7.2, or 7.3 shall be identified and evaluated. Disposition of the non-conformingcomponents shall be one of the following:7.4.1 The non-conforming component shall be scrapped or rejected, or7.4.2 The non-conforming component shall be altered such that it cannot be used in the specific i

    21、ntended application for thecomponent, or7.4.3 The non-conforming component shall be reworked to bring it into compliance and re-inspected in conformance with 7.1,7.2, or 7.3 of this practice.7.4.4 The design of the non-conforming component shall be re-evaluated in accordance with 6.2 of this practic

    22、e, and thedrawing or documentation shall be modified or created to allow the component to be used as is.8. Welding8.1 Welding and welding procedures shall be in accordance with the appropriate American Welding Society (ANSI.AWS D1specification) or the American Society of Mechanical Engineers, or oth

    23、er equivalent standard, and be performed by appropriatelycertified or qualified welders as required by the standard.8.2 Documentation for certified or qualified welders shall be maintained.9. Certification9.1 Before a manufacturer ships an amusement ride or device, the manufacturer shall generate a

    24、document certifying that theamusement ride or device is in compliance with Practice F1193. This certification shall be retained with other quality assurancedocuments for the amusement ride or device. When requested by an amusement ride or device-certifying authority, purchaser, orowner, the manufact

    25、urer shall provide a copy of this certification document.10. Information Requirements10.1 The information given in 10.2 and 10.310.15.3 shall be included, where applicable, on the information plate as specifiedin 10.2, and in the documented operating and maintenance instructions to be furnished by t

    26、he manufacturer or seller at the timeof sale of each amusement ride or device.10.2 Information PlateA manufacturer-issued information plate, printed in English, shall be permanently affixed to the rideor device in a visible location, and shall be designed to remain legible for the expected life of t

    27、he ride or device. The plate shallinclude, but not be restricted to, all applicable items listed in 10.2 10.2.8.10.2.1 Ride Serial NumberA manufacturer-issued unique identifying number or code affixed to the ride in a permanentfashion.F1193 16210.2.2 Ride Name and ManufacturerA manufacturer-issued u

    28、nique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued unique identifying number or code assigned to each manufactured type ofride having the same structural design or components.10.2.4 Date of ManufactureThe date

    29、(month and year) determined by the manufacturer that the given ride or device met hisrequired construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutions per minute, feet per second, or miles per hour, as applicable.10.2.6 Direction of TravelWhen the proper direction of travel is es

    30、sential to the design operation of the ride, the manufacturershall designate the direction of travel, including reference point for this designation.10.2.7 Passenger Capacity by WeightMaximum total passenger weight per passenger position and per ride.10.2.8 Passenger Capacity by NumberMaximum total

    31、number of adult or child passengers per passenger position and perride.10.3 Ride DurationThe actual time the ride is in operation or a passenger is exposed to the elements of the ride functions,including passenger restrictions to maximum exposure time, shall be included.10.4 Recommended Balance of P

    32、assenger Loading or UnloadingWhen passenger distribution is essential to the properoperation of the ride or device, the appropriate loading and unloading procedure with respect to weight distribution shall beprovided.10.5 Environmental RestrictionsRecommendations for operational restrictions relatin

    33、g to environmental conditions such as,but not limited to, wind, rain, salt corrosion, and extreme heat or cold.10.6 Recommended Passenger RestrictionsWhere applicable, any recommended passenger limitations such as, but not limitedto, height passenger placement, or any other appropriate restrictions.

    34、10.7 Electrical Power RequirementsTotal electrical power required to properly operate the ride or device designated in wattswatts, volts, and volts,frequency, including minimum and maximum voltage limits.10.8 Mechanical Power RequirementsMinimum horsepower necessary to operate ride properly.10.9 Wat

    35、er FlowMinimum/maximum water flow rates.10.10 Static InformationThe following information shall be provided for the amusement ride or device when it is in anonoperational state with no passengers: height, width, diameter, and weight.10.11 Dynamic InformationThe following information shall be provide

    36、d for the amusement ride or device when it is in anoperational state: height, width, diameter, and weight.10.12 Trailering InformationEach trailer necessary for the transport of a portable amusement ride or device shall be providedwith the following information: height, width, length, and weight.10.

    37、13 Fastener ScheduleA manufacturer-issued schedule for the correct grade, torque, and placement of all fasteners used inthe assembly, or erection, or both, of the ride or device.10.14 Design Loads per Connection PointLoads for each footing or equivalent structural connection point as calculated fora

    38、ll the various load combinations as required by Section 8, Loads and Strengths, of Practice F2291.10.15 Elements and StructuresProvided the proposed owner/operator furnishes the manufacturer with necessary dataconcerning proposed installation and usage of the ride or device, the manufacturer shall p

    39、rovide to the proposed owner/operatora description of all structural interface between the ride or device and the owner/operator supports. This structural requirementdefinition shall include the following:10.15.1 Maximum static design loads of each footing or equivalent structural connection,10.15.2

    40、 Maximum dynamic design loads of each footing or equivalent structural connection, and10.15.3 Any other structural interface design specification.11. Operational Instruction Requirements11.1 The manufacturer of an amusement ride or device shall provide, with delivery of each ride or device, document

    41、ed,recommended operating instructions in the English language. These instructions shall include, but not be limited to the following:11.1.1 Description of the ride or device operation, including the function and operation of its major components.11.1.1.1 Description of the motion(s) of the ride or d

    42、evice during operation.11.1.1.2 Description of the recommended passenger loading procedures during operation, including recommended seating,where applicable.11.1.2 Recommended safety procedures and instructions, and information about safety equipment pertaining to patrons and rideor device operators

    43、 and attendants.11.1.2.1 Maximum total passenger weight and maximum number of passengers by carrier unit or ride total.11.1.2.2 Description of the passenger restraint system, its recommended use and operation.F1193 16311.1.2.3 Ride or device operator and attendant safety check: recommended visual or

    44、 other inspections to be performed by rideor device operators and attendants prior to and during each ride or device cycle.11.1.2.4 Instructions to the patron: recommended information that should be made available to each patron of the ride or device.11.1.2.5 Recommendations for operational restrict

    45、ion relating to environmental conditions such as wind, rain, or temperaturefluctuation.11.1.3 Manufacturers recommended ride or device operating procedures, including the location of ride or device operators andattendants.11.1.3.1 Description of the recommended, daily pre-opening inspection to be pe

    46、rformed by ride or device operator(s) andattendants that is in addition to previously performed maintenance or other inspections.11.1.3.2 Description of the recommended ride or device operator(s) and attendants positions and functions.11.1.3.3 Description of the recommended series of steps, to be fo

    47、llowed in a definite order, to complete the operation of the rideor device.11.1.4 Manufacturers recommended emergency procedures.11.1.4.1 Recommended evacuation procedures for the ride or device.11.1.4.2 Use of emergency power equipment, if provided with the ride or device.11.1.4.3 Description of an

    48、y emergency equipment that is provided with the ride or device, and its uses.11.1.4.4 Description of any emergency procedure made necessary by an interruption of power, and restart procedures.12. Testing Performance Requirements12.1 Developmental Testing RequirementsWhere applicable, as determined b

    49、y the manufacturer/designer, the following testprocedures shall be developed and performed on a prototype amusement ride or device in order that the manufacturer/designer maydetermine the appropriateness for use, of not only the parts, but the entire system of a newly designed ride or device.12.1.1 Procedures to Verify Maximum Safe Design Loads:12.1.1.1 Procedures to verify such design characteristics as relevant deflections, loads, and forces that are placed on both theequipment and the passengers during operation of the ride or device,12.1.1.2 A p


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