1、Designation: C1509 02 (Reapproved 2012)Standard Specification forBeaded Process Glass Pipe and Fittings1This standard is issued under the fixed designation C1509; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last rev
2、ision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers chemically resistant, low ex-pansion Type-I borosilicate glass, Class A, (see SpecificationE438) use
3、d to manufacture beaded end flanged-glass pipe andfittings for pressure and vacuum applications.2. Referenced Documents2.1 ASTM Standards:2C162 Terminology of Glass and Glass ProductsC600 Test Method of Thermal Shock Test on Glass PipeC601 Test Method for Pressure Test on Glass PipeC623 Test Method
4、for Youngs Modulus, Shear Modulus,and Poissons Ratio for Glass and Glass-Ceramics byResonanceC693 Test Method for Density of Glass by BuoyancyE438 Specification for Glasses in Laboratory Apparatus3. Terminology3.1 For definitions of terms used in this specification, referto Terminology C162.4. Mater
5、ials and Manufacture4.1 The glass shall be reasonably free of surface defects,such as open blisters or airlines and scratches, and shall becompletely free of chips and checks. This is applicable to boththe inside and outside surfaces. It shall represent good work-manship as consistent with standard
6、glass process capabilities.4.2 Heat Treatment or AnnealingPipe and fittings may besuitably heat treated (tempered) or annealed as specified by themanufacturer.5. Chemical Requirements5.1 The chemical requirements shall be in accordance withSpecification E438.6. Physical Requirements6.1 The physical
7、requirements shall be as described inSpecification E438.6.2 Refer also to Annex A1 for additional physical require-ments.7. Operating Temperatures7.1 Minimum Operating TemperatureThe minimum ratedoperating temperature for all sizes shall be 0F (18C)provided that the temperature of the material being
8、 conveyed isabove the freezing point.7.2 Maximum Operating TemperatureThe maximumrated operating temperature for all sizes shall be 350F(177C).7.3 Thermal Shock ResistanceThe maximum allowablesudden temperature differential for properly installed systemsshall be in accordance with Table 1 for the va
9、rious pipe sizes.7.3.1 Maximum temperature differential refers to an almostinstantaneous temperature change, such as low-pressure steamfollowed directly by a flush of ice cold water, or the reverse.Maximum temperature differential pertains to inside and out-side surfaces, exclusive of sign.7.3.2 The
10、 test method for thermal shock is not ordinarilyperformed, but in those cases where thermal shock resistancemay be questioned, it may be performed in accordance withMethod C600. Acceptance of this test shall be that all testedware shall pass. If one or more failures do occur, a secondsampling twice
11、the population of the first, shall be tested. If anyfailures occur in the second sampling, the entire shipment shallbe rejected.8. Pressure Rating8.1 Maximum recommended working pressure for beadedglass process pipe and fittings shall be in accordance withTable 2, when the pipe is installed in accor
12、dance with manu-facturers recommendations, and when operated within themaximum temperature differential and temperature limit. See8.3 for vacuum service.8.2 Acceptance Pressure TestIndividual lengths of beadedprocess pipe or fittings shall withstand an internal hydrostaticpressure test when tested i
13、n accordance with Method C601.Acceptance of this test shall be that all tested ware shall pass.1This specification is under the jurisdiction of ASTM Committee C14 on Glassand Glass Products and is the direct responsibility of Subcommittee C14.05 onGlass Pipe.Current edition approved Oct. 1, 2012. Pu
14、blished October 2012. Originallyapproved in 2001. Last previous edition approved in 2002 as C1509 - 02(2007).DOI: 10.1520/C1509-02R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume info
15、rmation, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1If one or more failures do occur, a second sampling twice thepopulation of the first shall be tested. If any fail
16、ures occur inthe second sampling, the entire shipment shall be rejected.8.3 All pipe sizes are suitable for vacuum applications.9. Dimensions and Permissible Variations9.1 Beaded Flanges:9.1.1 Flange Face FlatnessMaximum permissible devia-tion from a flat plane across the face of the flange on all s
17、izesshall be116 in. (1.6 mm).9.1.2 Flange Face SquarenessFlange faces of both pipeand fittings shall be square to the centerline within the limitprescribed in Table 3.9.1.2.1 Squareness of straight pipe lengths shall be mea-sured by placing the pipe on rollers, located approximately 2in. (51 mm) fro
18、m each end, and butting one end against a flatplane perpendicular to the axis of the rollers. The pipe shall berotated and the length variation read with a suitablemechanism, such as a dial indicator. The maximum variationshall not exceed that shown in Table 3 for several pipe sizes.9.1.2.2 Pipe fit
19、tings shall be measured for flange squarenesswith a gage having flat plates constructed at the angle requiredby that fitting. One flange shall be firmly placed on one plate,and the difference between the remaining flange face and theother surface plate shall not exceed the amount shown in Table3 for
20、 the respective fitting size.9.1.3 Flange Dimensions and SpecificationsBeadedflange dimensions shall be as required by the manufacturer forthe system.9.2 Bow:9.2.1 Bow for All Pipe DiametersBow shall be measuredby supporting the pipe on “V” blocks, mounted in-line on thesame plane, approximately 2 i
21、n. from each end of the pipe. Adial gage in contact with pipe at midlength measures variationby rotating the pipe 360. Bow is defined as half of themeasured variation, and shall not exceed 0.25 % of the totallength of the pipe.9.3 Dimensions of All Pipe and Fittings (see Annex A1):9.3.1 Straight Pip
22、e (Dimensions)Dimensional specifica-tions for straight lengths shall be accordance with Table 4.9.3.2 Fittings (Dimensions)Dimensional specificationsfor common fittings shall be in accordance with Tables 5-11.10. Inspection10.1 Inspection of the material shall be made at the point ofdelivery unless
23、otherwise agreed upon by the purchaser and theseller.11. Packaging11.1 Pipe, fittings and hardware shall be packaged as toprevent damage to them during transportation and handling.Those items packed in containers conforming to all construc-tion requirements of consolidated freight classification as
24、tobursting tests, size limit, and gross mass shall be considered asbeing properly packed.11.2 All hardware shall be packed in such a way as toprevent contact with glass articles.TABLE 1 Maximum Temperature DifferentialNominal Pipe Size,in.Sudden TemperatureDifference, max, F (C)1 to 2 200 (93)3 180
25、(82)4 140 (60)6 122 (50)TABLE 2 Maximum Working Pressure for Glass Process Pipeand FittingsNominal Pipe Size,in.Recommended WorkingPressure, max, psi (kPa)1 100 (689)112 to 2 75 (517)3 to 4 50 (345)6 30 (207)TABLE 3 Flange Face SquarenessNominal Pipe orFitting Size, in.SquarenessMeasurementmax, in.1
26、to2132336441166564C1509 02 (2012)2TABLE 4 Standard Specifications for Straight Lengths of PipeLength 18 in. (3.2 mm) excluding coupling allowanceA (Outside Diameter), in. (mm)Nominal Size, in. Dimension Tolerances11516 (33.3) 364 (1.2)112 12732 (46.8) 116 (1.6)221132 (59.5) 564 (2.0)331332 (86.5) 33
27、2 (2.4)441732 (115.1) 764 (2.8)6658 (168.3) 532 (4.0)C1509 02 (2012)3TABLE 5 Reducer EllsDimensionsANominalSize, in.A, in. (mm)18 in. (3.2 mm)B, in. (mm)18 in. (3.2 mm)112 by 1 312 (88.9) 3 (76.2)2 by 1 4 (101.6) 3 (76.2)2by112 4 (101.6) 312 (88.9)3 by 1 5 (127.0) 312 (88.9)3by112 5 (127.0) 4 (101.6
28、)3 by 2 5 (127.0) 412 (114.3)4 by 1 7 (177.8) 4 (101.6)4by112 7 (177.8) 412 (114.3)4 by 2 7 (177.8) 5 (127.0)4 by 3 7 (177.8) 512 (139.7)6by112 9 (228.6) 512 (139.7)6 by 2 9 (228.6) 6 (152.4)6 by 3 9 (228.6) 612 (165.1)6 by 4 9 (228.6) 8 (203.2)ADimensions to beaded flanges include coupling allowanc
29、e.C1509 02 (2012)4TABLE 6 ElbowsDimensionsANominalSize, in.A, in. (mm)18 in. (3.2 mm)1238 (69.9)112 312 (88.9)2 4 (101.6)3 5 (127.0)4 7 (177.8)6 9 (228.6)ADimensions to beaded flanges include coupling allowance.C1509 02 (2012)5TABLE 7 Sweep EllsDimensionsANominalSize, in.A, in. (mm)18 in. (3.2 mm)14
30、34 (120.7)112 5 (127.0)2 6 (152.4)3 7 (177.8)4 10 (254.0)6 12 (304.8)ADimensions to beaded flanges include coupling allowance.TABLE 8 ReducersDimensionsANominalSize, in.A, in. (mm)18 in. (3.2 mm)NominalSize, in.A, in. (mm)18 in. (3.2 mm)112 by 1 4 (101.6) 4 by 112 7 (177.8)2 by 1 4 (101.6) 4 by 2 7
31、(177.8)2by112 4 (101.6) 4 by 3 7 (177.8)3 by 1 5 (127.0) 6 by 1 9 (228.6)3by112 5 (127.0) 6 by 112 9 (228.6)3 by 2 5 (127.0) 6 by 2 9 (228.6)4 by 1 7 (177.8) 6 by 3 9 (228.6)6 by 4 9 (228.6)ADimensions to beaded flanges include coupling allowance.C1509 02 (2012)6TABLE 9 TeesDimensionsANominalSize, i
32、n.A, in. (mm)18 in. (3.2 mm)B, in. (mm)18 in. (3.2 mm)C, in. (mm)18 in. (3.2 mm)NominalSize, in.A, in. (mm)18 in. (3.2 mm)B, in. (mm)18 in. (3.2 mm)C, in. (mm)18 in. (3.2 mm)1by1 234 (69.9) 234 (69.9) 512 (139.7) 4 by 1 7 (177.8) 4 (101.6) 14 (355.6)112 by 1 312 (88.9) 3 (76.2) 7 (177.8) 4 by 112 7
33、(177.8) 412 (114.3) 14 (355.6)112 by 112 312 (88.9) 312 (88.9) 7 (177.8) 4 by 2 7 (177.8) 5 (127.0) 14 (355.6)2 by 1 4 (101.6) 3 (76.2) 8 (203.2) 4 by 3 7 (177.8) 512 (139.7) 14 (355.6)2by112 4 (101.6) 312 (88.9) 8 (203.2) 4 by 4 7 (177.8) 7 (177.8) 14 (355.6)2 by 2 4 (101.6) 4 (101.6) 8 (203.2) 6 b
34、y 1 9 (228.6) 5 (127.0) 18 (457.2)3 by 1 5 (127.0) 312 (88.9) 10 (254.0) 6 by 112 9 (228.6) 512 (139.7) 18 (457.2)3by112 5 (127.0) 4 (101.6) 10 (254.0) 6 by 2 9 (228.6) 6 (152.4) 18 (457.2)3 by 2 5 (127.0) 412 (114.3) 10 (254.0) 6 by 3 9 (228.6) 612 (165.1) 18 (457.2)3 by 3 5 (127.0) 5 (127.0) 10 (2
35、54.0) 6 by 4 9 (228.6) 8 (203.2) 18 (457.2)6 by 6 9 (228.6) 9 (228.6) 18 (457.2)ADimensions to beaded flanges include coupling allowance.TABLE 10 CapsDimensionsANominalSize, in.A, in. (mm)18 in. (3.2 mm)1 21116 (68.3)112 3716 (87.3)2 378 (98.4)3 41116 (119.1)4 51516 (150.8)6 7 (177.8)ADimensions to
36、beaded flanges include coupling allowance.C1509 02 (2012)7ANNEX(Mandatory Information)A1. DIMENSIONS OF ALL PIPE AND FITTINGSA1.1 Density2.24 g/cm3, measured at room temperatureby Test Method C693.A1.2 Thermal Conductivity0.73 Btuft/hft2F (0.0035calcm/scm2C), measured at room temperature.A1.3 Specif
37、ic Heat0.20 Btu/lbF (0.20 cal/gC), mea-sured at 75C.A1.4 Youngs Modulus9 000 000 to 10 000 000 psi (62 to69 GPa) when measured at room temperature in accordancewith Test Method C623.A1.5 Tensile StrengthDue to effect of surface conditionson ultimate strength, nominal design shall be 1000 psi (6.9MPa
38、).TABLE 11 CrossesDimensionsANominalSize, in.A, max,in. (mm)1by1 234 (69.9)112 by 112 312 (88.9)2by2 4 (101.6)3by3 5 (127.0)4by4 7 (177.8)6by6 9 (228.6)ADimensions to beaded flanges include coupling allowance.C1509 02 (2012)8ASTM International takes no position respecting the validity of any patent
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41、 will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by
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