1、Designation: C 1509 02 (Reapproved 2007)Standard Specification forBeaded Process Glass Pipe and Fittings1This standard is issued under the fixed designation C 1509; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last r
2、evision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers chemically resistant, low ex-pansion Type-I borosilicate glass, Class A, (see SpecificationE 438)
3、 used to manufacture beaded end flanged-glass pipe andfittings for pressure and vacuum applications.2. Referenced Documents2.1 ASTM Standards:2C 162 Terminology of Glass and Glass ProductsC 600 Test Method of Thermal Shock Test on Glass PipeC 601 Test Method for Pressure Test on Glass PipeC 623 Test
4、 Method for Youngs Modulus, Shear Modulus,and Poissons Ratio for Glass and Glass-Ceramics byResonanceC 693 Test Method for Density of Glass by BuoyancyE 438 Specification for Glasses in Laboratory Apparatus3. Terminology3.1 For definitions of terms used in this specification, referto Terminology C 1
5、62.4. Materials and Manufacture4.1 The glass shall be reasonably free of surface defects,such as open blisters or airlines and scratches, and shall becompletely free of chips and checks. This is applicable to boththe inside and outside surfaces. It shall represent good work-manship as consistent wit
6、h standard glass process capabilities.4.2 Heat Treatment or AnnealingPipe and fittings may besuitably heat treated (tempered) or annealed as specified by themanufacturer.5. Chemical Requirements5.1 The chemical requirements shall be in accordance withSpecification E 438.6. Physical Requirements6.1 T
7、he physical requirements shall be as described inSpecification E 438.6.2 Refer also to Annex A1 for additional physical require-ments.7. Operating Temperatures7.1 Minimum Operating TemperatureThe minimum ratedoperating temperature for all sizes shall be 0F (18C)provided that the temperature of the m
8、aterial being conveyed isabove the freezing point.7.2 Maximum Operating TemperatureThe maximumrated operating temperature for all sizes shall be 350F(177C).7.3 Thermal Shock ResistanceThe maximum allowablesudden temperature differential for properly installed systemsshall be in accordance with Table
9、 1 for the various pipe sizes.7.3.1 Maximum temperature differential refers to an almostinstantaneous temperature change, such as low-pressure steamfollowed directly by a flush of ice cold water, or the reverse.Maximum temperature differential pertains to inside and out-side surfaces, exclusive of s
10、ign.7.3.2 The test method for thermal shock is not ordinarilyperformed, but in those cases where thermal shock resistancemay be questioned, it may be performed in accordance withMethod C 600. Acceptance of this test shall be that all testedware shall pass. If one or more failures do occur, a seconds
11、ampling twice the population of the first, shall be tested. If anyfailures occur in the second sampling, the entire shipment shallbe rejected.8. Pressure Rating8.1 Maximum recommended working pressure for beadedglass process pipe and fittings shall be in accordance withTable 2, when the pipe is inst
12、alled in accordance with manu-facturers recommendations, and when operated within the1This specification is under the jurisdiction of ASTM Committee C14 on Glassand Glass Products and is the direct responsibility of Subcommittee C14.05 onGlass Pipe.Current edition approved April 1, 2007. Published A
13、pril 2007. Originallyapproved in 2001. Last previous edition approved in 2002 as C 1509 - 02.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document
14、Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.maximum temperature differential and temperature limit. See8.3 for vacuum service.8.2 Acceptance Pressure TestIndividual lengths of beadedprocess pipe or
15、 fittings shall withstand an internal hydrostaticpressure test when tested in accordance with Method C 601.Acceptance of this test shall be that all tested ware shall pass.If one or more failures do occur, a second sampling twice thepopulation of the first shall be tested. If any failures occur inth
16、e second sampling, the entire shipment shall be rejected.8.3 All pipe sizes are suitable for vacuum applications.9. Dimensions and Permissible Variations9.1 Beaded Flanges:9.1.1 Flange Face FlatnessMaximum permissible devia-tion from a flat plane across the face of the flange on all sizesshall be116
17、 in. (1.6 mm).9.1.2 Flange Face SquarenessFlange faces of both pipeand fittings shall be square to the centerline within the limitprescribed in Table 3.9.1.2.1 Squareness of straight pipe lengths shall be mea-sured by placing the pipe on rollers, located approximately 2in. (51 mm) from each end, and
18、 butting one end against a flatplane perpendicular to the axis of the rollers. The pipe shall berotated and the length variation read with a suitable mecha-nism, such as a dial indicator. The maximum variation shall notexceed that shown in Table 3 for several pipe sizes.9.1.2.2 Pipe fittings shall b
19、e measured for flange squarenesswith a gage having flat plates constructed at the angle requiredby that fitting. One flange shall be firmly placed on one plate,and the difference between the remaining flange face and theother surface plate shall not exceed the amount shown in Table3 for the respecti
20、ve fitting size.9.1.3 Flange Dimensions and SpecificationsBeadedflange dimensions shall be as required by the manufacturer forthe system.9.2 Bow:9.2.1 Bow for All Pipe DiametersBow shall be measuredby supporting the pipe on “V” blocks, mounted in-line on thesame plane, approximately 2 in. from each
21、end of the pipe. Adial gage in contact with pipe at midlength measures variationby rotating the pipe 360. Bow is defined as half of themeasured variation, and shall not exceed 0.25 % of the totallength of the pipe.9.3 Dimensions of All Pipe and Fittings (see Annex A1):9.3.1 Straight Pipe (Dimensions
22、)Dimensional specifica-tions for straight lengths shall be accordance with Table 4.9.3.2 Fittings (Dimensions)Dimensional specificationsfor common fittings shall be in accordance with Tables 5-11.10. Inspection10.1 Inspection of the material shall be made at the point ofdelivery unless otherwise agr
23、eed upon by the purchaser and theseller.11. Packaging11.1 Pipe, fittings and hardware shall be packaged as toprevent damage to them during transportation and handling.Those items packed in containers conforming to all construc-tion requirements of consolidated freight classification as tobursting te
24、sts, size limit, and gross mass shall be considered asbeing properly packed.11.2 All hardware shall be packed in such a way as toprevent contact with glass articles.TABLE 1 Maximum Temperature DifferentialNominal Pipe Size,in.Sudden TemperatureDifference, max, F (C)1 to 2 200 (93)3 180 (82)4 140 (60
25、)6 122 (50)TABLE 2 Maximum Working Pressure for Glass Process Pipeand FittingsNominal Pipe Size,in.Recommended WorkingPressure, max, psi (kPa)1 100 (689)112 to 2 75 (517)3 to 4 50 (345)6 30 (207)TABLE 3 Flange Face SquarenessNominal Pipe orFitting Size, in.Squareness Measurementmax, in.1to2132336441
26、166564C 1509 02 (2007)2TABLE 4 Standard Specifications for Straight Lengths of PipeLength 618 in. (3.2 mm) excluding coupling allowanceA (Outside Diameter), in. (mm)Nominal Size, in. Dimension Tolerances11516 (33.3) 6364 (1.2)112 12732 (46.8) 6116 (1.6)221132 (59.5) 6564 (2.0)331332 (86.5) 6332 (2.4
27、)441732 (115.1) 6764 (2.8)6658 (168.3) 6532 (4.0)C 1509 02 (2007)3TABLE 5 Reducer EllsDimensionsANominalSize, in.A, in. (mm)618 in. (3.2 mm)B, in. (mm)618 in. (3.2 mm)112 by 1 312 (88.9) 3 (76.2)2 by 1 4 (101.6) 3 (76.2)2by112 4 (101.6) 312 (88.9)3 by 1 5 (127.0) 312 (88.9)3by112 5 (127.0) 4 (101.6)
28、3 by 2 5 (127.0) 412 (114.3)4 by 1 7 (177.8) 4 (101.6)4by112 7 (177.8) 412 (114.3)4 by 2 7 (177.8) 5 (127.0)4 by 3 7 (177.8) 512 (139.7)6by112 9 (228.6) 512 (139.7)6 by 2 9 (228.6) 6 (152.4)6 by 3 9 (228.6) 612 (165.1)6 by 4 9 (228.6) 8 (203.2)ADimensions to beaded flanges include coupling allowance
29、.C 1509 02 (2007)4TABLE 6 ElbowsDimensionsANominalSize, in.A, in. (mm)618 in. (3.2 mm)1238 (69.9)112 312 (88.9)2 4 (101.6)3 5 (127.0)4 7 (177.8)6 9 (228.6)ADimensions to beaded flanges include coupling allowance.C 1509 02 (2007)5TABLE 7 Sweep EllsDimensionsANominalSize, in.A, in. (mm)618 in. (3.2 mm
30、)1434 (120.7)112 5 (127.0)2 6 (152.4)3 7 (177.8)4 10 (254.0)6 12 (304.8)ADimensions to beaded flanges include coupling allowance.TABLE 8 ReducersDimensionsANominalSize, in.A, in. (mm)618 in. (3.2 mm)NominalSize, in.A, in. (mm)618 in. (3.2 mm)112 by 1 4 (101.6) 4 by 112 7 (177.8)2 by 1 4 (101.6) 4 by
31、 2 7 (177.8)2by112 4 (101.6) 4 by 3 7 (177.8)3 by 1 5 (127.0) 6 by 1 9 (228.6)3by112 5 (127.0) 6 by 112 9 (228.6)3 by 2 5 (127.0) 6 by 2 9 (228.6)4 by 1 7 (177.8) 6 by 3 9 (228.6)6 by 4 9 (228.6)ADimensions to beaded flanges include coupling allowance.C 1509 02 (2007)6TABLE 9 TeesDimensionsANominalS
32、ize, in.A, in. (mm)618 in. (3.2 mm)B, in. (mm)618 in. (3.2 mm)C, in. (mm)618 in. (3.2 mm)NominalSize, in.A, in. (mm)618 in. (3.2 mm)B, in. (mm)618 in. (3.2 mm)C, in. (mm)618 in. (3.2 mm)1by1 234 (69.9) 234 (69.9) 512 (139.7) 4 by 1 7 (177.8) 4 (101.6) 14 (355.6)112 by 1 312 (88.9) 3 (76.2) 7 (177.8)
33、 4 by 112 7 (177.8) 412 (114.3) 14 (355.6)112 by 112 312 (88.9) 312 (88.9) 7 (177.8) 4 by 2 7 (177.8) 5 (127.0) 14 (355.6)2 by 1 4 (101.6) 3 (76.2) 8 (203.2) 4 by 3 7 (177.8) 512 (139.7) 14 (355.6)2by112 4 (101.6) 312 (88.9) 8 (203.2) 4 by 4 7 (177.8) 7 (177.8) 14 (355.6)2 by 2 4 (101.6) 4 (101.6) 8
34、 (203.2) 6 by 1 9 (228.6) 5 (127.0) 18 (457.2)3 by 1 5 (127.0) 312 (88.9) 10 (254.0) 6 by 112 9 (228.6) 512 (139.7) 18 (457.2)3by112 5 (127.0) 4 (101.6) 10 (254.0) 6 by 2 9 (228.6) 6 (152.4) 18 (457.2)3 by 2 5 (127.0) 412 (114.3) 10 (254.0) 6 by 3 9 (228.6) 612 (165.1) 18 (457.2)3 by 3 5 (127.0) 5 (
35、127.0) 10 (254.0) 6 by 4 9 (228.6) 8 (203.2) 18 (457.2)6 by 6 9 (228.6) 9 (228.6) 18 (457.2)ADimensions to beaded flanges include coupling allowance.TABLE 10 CapsDimensionsANominalSize, in.A, in. (mm)618 in. (3.2 mm)121116 (68.3)112 3716 (87.3)2378 (98.4)341116 (119.1)451516 (150.8)6 7 (177.8)ADimen
36、sions to beaded flanges include coupling allowance.C 1509 02 (2007)7ANNEX(Mandatory Information)A1. DIMENSIONS OF ALL PIPE AND FITTINGSA1.1 Density2.24 g/cm3, measured at room temperatureby Test Method C 693.A1.2 Thermal Conductivity0.73 Btuft/hft2F (0.0035calcm/scm2C), measured at room temperature.
37、A1.3 Specific Heat0.20 Btu/lbF (0.20 cal/gC), mea-sured at 75C.A1.4 Youngs Modulus9 000 000 to 10 000 000 psi (62 to69 GPa) when measured at room temperature in accordancewith Test Method C 623.A1.5 Tensile StrengthDue to effect of surface conditionson ultimate strength, nominal design shall be 1000
38、 psi (6.9MPa).ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of su
39、ch rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for addi
40、tional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to th
41、e ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the
42、 aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).TABLE 11 CrossesDimensionsANominalSize, in.A, max,in. (mm)1by1 234 (69.9)112 by 112 312 (88.9)2 by 2 4 (101.6)3 by 3 5 (127.0)4 by 4 7 (177.8)6 by 6 9 (228.6)ADimensions to beaded flanges include coupling allowance.C 1509 02 (2007)8
