1、Designation: C1107/C1107M 14Standard Specification forPackaged Dry, Hydraulic-Cement Grout (Nonshrink)1This standard is issued under the fixed designation C1107/C1107M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of la
2、st revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers packaged dry, hydraulic ce-ment grout (nonshrink) intended for use under applied load(such as
3、 to support a structure, a machine, and the like) wherea change in height below initial placement height is to beavoided.1.2 Grouts covered are composed of hydraulic cement, fineaggregate, and other ingredients. They require only the addi-tion of mixing water for use.1.3 The values stated in either
4、SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.4 The following s
5、afety hazards caveat pertains only to thetest method portion of this specification: This standard doesnot purport to address all of the safety concerns, if any,associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determ
6、ine the applicability of regulatory limitations priorto use.2. Referenced Documents2.1 ASTM Standards:2C109/C109M Test Method for Compressive Strength ofHydraulic Cement Mortars (Using 2-in. or 50-mm CubeSpecimens)C125 Terminology Relating to Concrete and Concrete Ag-gregatesC138/C138M Test Method f
7、or Density (Unit Weight), Yield,and Air Content (Gravimetric) of ConcreteC157/C157M Test Method for Length Change of HardenedHydraulic-Cement Mortar and ConcreteC185 Test Method for Air Content of Hydraulic CementMortarC305 Practice for Mechanical Mixing of Hydraulic CementPastes and Mortars of Plas
8、tic ConsistencyC702 Practice for Reducing Samples ofAggregate to TestingSizeC827 Test Method for Change in Height at Early Ages ofCylindrical Specimens of Cementitious MixturesC939 Test Method for Flow of Grout for Preplaced-Aggregate Concrete (Flow Cone Method)C1090 Test Method for Measuring Change
9、s in Height ofCylindrical Specimens of Hydraulic-Cement GroutC1437 Test Method for Flow of Hydraulic Cement Mortar3. Terminology3.1 DefinitionsFor definitions of terms used in thisspecification, refer to Terminology C125.3.2 Definitions of Terms Specific to This Standard:3.2.1 consistency, flowable,
10、 na grout consistency having aflow of 125 to 145 by the flow test in accordance with theapplicable provisions of Test Method C1437; the flow after 5drops of the flow table in 3 s.3.2.2 consistency, fluid, na grout consistency having atime of efflux of 10 to 30 s when tested by the flow coneprocedure
11、 of Test Method C939.3.2.3 consistency, plastic, na grout consistency having aflow of 100 to 125 by the flow test in accordance with theapplicable provisions of Test Method C1437; the flow after 5drops of the flow table in 3 s.4. Ordering Information4.1 When the purchaser specifies that properties o
12、f thepackaged, dry grout meet the requirements of this specification,also specify which, if any, of the optional requirements apply.4.2 When the grout is to be used in contact with stressedtendons or other corrosion-sensitive, load-bearing structuralmembers, the purchaser shall supply this informati
13、on to themanufacturer and obtain assurances that the material meetsrelevant chloride, nitrite, nitrate, sulfide, and sulfaterequirements, and any other material limitations imposed bythe applicable codes and standards (see Note 1).1This specification is under the jurisdiction of ASTM Committee C09 o
14、nConcrete and Concrete Aggregatesand is the direct responsibility of SubcommitteeC09.43 on Packaged Dry Combined Materials.Current edition approved July 1, 2014. Published July 2014. Originally approvedin 1991. Last previous edition approved in 2013 as C1107/C1107M 13. DOI:10.1520/C1107_C1107M-14.2F
15、or referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standa
16、rdCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.3 When the grout is to be used in abnormal or aggressiveenvironments, the purchaser shall supply this information tothe manufacturer and obtain assurance that the grout has asuccessf
17、ul history of performance in the same or similarexposures.NOTE 1Since all conditions of use cannot be anticipated, thisspecification requires nonshrink grout to exhibit no shrinkage when testedin a laboratory-controlled, moist-cured environment, and requires only thereporting of the observed height
18、change, usually shrinkage, when testspecimens are subjected to some degree of drying. It is suggested thatusers consult with manufacturers on specific applications to determine theapplicability of specific test results.5. Materials5.1 The materials used as ingredients in packaged, dry,grout include
19、hydraulic cement, fine aggregate, and otheringredients.6. Performance Requirements6.1 All test specimens for performance evaluation shall beprepared using the highest water-to-solids ratio, maximumflow, or most fluid consistency stated on the package.6.2 Specimens shall be made at 23.0 6 2.0C 73.5 6
20、3.5F from freshly mixed grout and from grout that has beenretained in the mixer for the maximum usable working timeallowed by the manufacturer. The results of tests performed onspecimens made from both conditions shall meet the require-ments prescribed in Table 1.6.3 Additional specimens shall be pr
21、epared from freshlymixed grout and from grout that has been retained in the mixerfor the maximum usable working time allowed by the manu-facturer using materials and equipment conditioned to tempera-tures representing the maximum and minimum usable tempera-tures specified by the manufacturer. The re
22、sults of testsperformed on specimens stored at the temperature extremesshall meet the requirements prescribed in Table 1, except thatthe compressive-strength requirements do not have to be met atminimum usable temperature.6.4 Specimens for testing shall be stored continuously at thethree required te
23、mperatures (23.0 6 2.0C 73.5 6 3.5F,maximum usable temperature specified by the manufacturer,and minimum usable temperature specified by the manufac-turer).7. Sampling7.1 Use whole packages of grout selected at random fromthe lot of grout to be examined.7.2 Where lesser quantities of grout will serv
24、e the purpose,select 3000 g 7 lb of dry grout from a whole package inaccordance with the mechanical-splitter method in PracticeC702. For high-density grouts, adjust the mass to provide anequivalent volume.8. Batching8.1 Grout mixtures shall be produced in the followingconditions:8.1.1 Batch grout mi
25、xtures at temperature conditions corre-sponding to the maximum recommended temperature limit andat a temperature corresponding to the minimum temperaturestated by the manufacturer.8.1.2 For standard temperature testing, maintain the groutmixture and the testing equipment at a temperature of 23 62C 7
26、3.5 6 3.5F.8.2 Bring all materials and equipment to be used in prepar-ing test specimens to the specified test temperature, 63C65F prior to use.8.2.1 When the controlled-environment test room is toosmall to accommodate large equipment, immediately prior touse, bring the mixer to the desired testing
27、temperature by fillingit with water at the appropriate temperature and agitating it byturning the mixer on. When this water has stabilized at thedesired temperature, discard it and start preparing the batchimmediately.8.3 The manufacturer is not prohibited from including, inthe package instructions,
28、 procedures for adjusting the mixingwater temperature to achieve limitations imposed on the groutuse temperatures. Use of this technique shall not abrogate theextended mixing time requirement of this specification.9. Proportioning9.1 The minimum and maximum amount of water recom-mended by the manufa
29、cturer on the package shall be used todetermine conformance with the requirements of this specifi-cation. If the manufacturer provides maximum flow (thinnestconsistency) information on the package, conduct consistencytests to an accuracy of 65 % to determine the amount of waterto be added for testin
30、g. In either case, express the weight ofwater so determined as a ratio of water to dry grout material byweight. If both are given, make tests at whichever involves thelarger amount of water by ratio of dry grout mixture.10. Mixing10.1 Either the mixer described in Practice C305 or themortar mixer de
31、scribed in 10.1.2 shall be used for performancequalifications. In the event of a dispute, the mixer described in10.1.2 shall be used for the referee test.NOTE 2The referee test is a test made to settle disagreement as to theconformance to the specified requirements.10.1.1 Bench Scale Epicyclic Mixer
32、The mortar-mixingapparatus shall be as specified in Practice C305. However, theTABLE 1 Performance RequirementsCompressiveStrength,minMPa psi1 dayA7.0 10003 day 17.0 25007 day 24.0 350028 day 34.0 5000Early Age Height ChangeMax % Final Set + 4.0Height Change of Moist CuredHardened Grout at 1, 3, 14
33、and28 DaysMaximum, % + 0.3Minimum, % 0.0AWhen required, the purchaser must so specify in the purchase contract.C1107/C1107M 142mixer shall be provided with a bowl positioner to enableclearance of the largest sized aggregate in the mixture beingtested.10.1.2 Mortar MixerA110 to 125-L 4 to 412-ft3 cap
34、acityhorizontal shaft stationary drum mortar mixer (see Note 3)isrequired. The mortar mixer shall have a metal shell withhorizontal mixing blades. The mixing blades shall be angled sothat adjacent paddle arms reverse the flow of the grout in themixing drum during rotation of the horizontal shaft. Th
35、emixing blades shall have adjustable wiper blades that wipe theinner surfaces of the mixing chamber. The wiper blades shallbe rubber or other flexible, wear-resistant material that does notdeleteriously react with the grout mixture. The wiper bladesshall be adjusted to continuously wipe the curved i
36、nner surfaceof the mixing chamber below the grout level and the ends ofthe chamber. The horizontal shaft shall rotate the mixingpaddles at 28 to 35 r/min. The mixer shall be clean, pre-wetted,and drained and essentially free of hardened mortar and otherforeign material that can be removed with a tro
37、wel or byreasonably striking with a hammer.NOTE 3An electric motor-driven mixer is preferable in the laboratoryto avoid noise and exhaust fumes. For greater safety, the mixer should beequipped with a lever-operated clutch. While these comments are selectedsafety precautions, it is the users responsi
38、bility to see that any equipmentin use is not hazardous in a physical or mechanical way to operators andattendant personnel, and that safe work practices are required at all times.10.2 Mixing Procedure for Bench Scale Mixing:10.2.1 Use a 3000-g 7-lb sample to determine the consis-tency classificatio
39、n and to determine the water content of grouttested at maximum flow or most fluid consistency.10.2.2 Weigh all grout on a balance or on a platform scale tothe nearest 0.1 %.10.2.3 Measure the water by mass or volume to the nearest0.1 %. If the manufacturer recommends maximum watercontent, calculate
40、the percent water from the packaging infor-mation and use that amount of water to prepare the groutmixture. If the manufacturer recommends maximum flow ormost fluid consistency, use the suggested water content as astarting point and adjust water as necessary to achieve themaximum flow or most fluid
41、consistency stated on the package.If the required consistency has not been met, make additionaladjustments to estimate the water content to use for the nextbatch. Discard current batch and repeat with newly establishedwater content.10.2.4 Place water in the bowl. Start the mixer at speed 1.Add the d
42、ry grout material to the water over approximately 30sec. After 1 min, stop the mixer for 15 sec and scrape into thebatch any grout that may have collected on the side of thebowl. Switch to speed 2 and mix for a total of 5 min asmeasured from first contact of dry material with water. Useother mixing
43、procedures if recommended by the manufacturer.NOTE 4It is advisable to cover the bowl with a lid while mixing. Ametal disc in which a slit has been cut to accommodate the mixer shaft hasbeen found suitable. If excessive splash-over occurs, a larger mixer shouldbe used.10.2.5 Prepare required specime
44、ns from additional batchesof grout as needed. Use the water content established above forall successive batches. When testing grout at the end of itsworking time, a separate batch of grout shall be mixedcontinually until the time of test unless otherwise recom-mended by the manufacturer.10.3 Procedu
45、re for Using The Mortar Mixer:10.3.1 Prepare all specimens from a single batch of groutusing the horizontal shaft stationary drum mortar mixer.Perform tests to verify compliance with performance require-ments.10.3.2 With materials and equipment brought to the testingtemperature, use enough whole bag
46、s of material to produce atleast 56 L 2 ft3 of mixed grout. Use this batch for bothfreshly-mixed and delayed-mixed testing at one specifiedtemperature. Place the total required amount of mixing water inthe mixer (see Note 5).10.3.2.1 When testing a grout to a maximum water to solidsratio, use the we
47、ighed contents of the packages to determinethe amount of water to be used.10.3.2.2 When testing a grout to a maximum recommendedflow or most fluid consistency, adjust the water content at thetime of mixing to achieve the recommended consistency. Withthe mixer running, add the grout material to the w
48、ater in asteady flow, sliding it into the mixer along the side away fromthe discharge. After mixing for 1 min, stop the mixer for notmore than 30 s and scrape down the sides and blades. Mix foran additional 5 min after all the dry material has been added,unless otherwise recommended by the manufactu
49、rer. If therequired consistency has not been met, make additional adjust-ments to estimate the water content to use for the next batch.Discard current batch and repeat with newly established watercontent.NOTE 5Extensive lumping generally occurs during the procedure foradding grout to water. If it occurs repeatedly, try adding about 80 % of thewater, then add all of the dry grout material.Add the remaining water afterabout 1 min of mixing. If lumping persists, contact the grout manufacturerfor recommendations.10.3.3 After completely
