1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 09 54 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 09 54AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM (TYP
2、E IVV)02/10PART 1 GENERAL1.1 SYSTEM OVERVIEW1.2 GENERAL REQUIREMENTS1.3 REFERENCES1.4 SUBMITTALS1.5 OPERATION AND MAINTENANCE MANUALS1.5.1 Schedule and Content1.5.2 Assembly1.6 TOOLS AND SPARE PARTS1.7 EXPERIENCE AND QUALIFICATIONS1.8 WARRANTYPART 2 PRODUCTS2.1 PUMP CONTROL PANEL (PCP) AND COMPONENT
3、S2.1.1 Enclosure2.1.2 Ventilation System2.1.3 Ground Bar2.1.4 Standard Indicator Lights2.1.5 Selector Switches2.1.6 Pushbuttons2.1.7 Relays2.1.8 Nameplates2.1.9 Transient Voltage Surge Suppression Devices2.1.10 Terminal Blocks2.1.11 Circuit Breakers2.1.12 Uninteruptable Power Supplies2.1.13 Miscella
4、neous Power Supplies2.1.14 Alarm Annunciator2.1.15 Alarm Horns2.1.16 Laptop Computer2.1.16.1 Hardware2.1.16.2 Software2.1.17 Personal Computer (PC)2.1.17.1 Hardware2.1.17.2 SoftwareSECTION 33 09 54 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-
5、,-2.1.18 Printer2.1.19 FCC Computer2.1.19.1 Hardware2.1.19.2 Software2.2 PROGRAMMABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE2.2.1 General2.2.2 Central Processing Unit Module2.2.3 Power Supply Module2.2.4 Program Storage/Memory Requirements2.2.5 Input/Output (I/O) Modules2.2.6 Interfacing2.2.
6、7 Program Requirements2.2.8 Diagnostics2.3 GRAPHICS DISPLAY PANEL2.3.1 Enclosure2.3.2 Display Presentation2.3.3 Digital Flow and Pressure IndicatorsPART 3 EXECUTION3.1 PUMP CONTROL PANEL (PCP) AND COMPONENTS3.1.1 General3.1.2 Wiring3.1.2.1 Methods and Practices3.1.2.2 Control Wiring Data Lists3.1.3
7、Shop Tests3.1.4 Ventilation System3.1.5 Grounding3.1.6 Indicator Lights, Switches, and Pushbuttons3.1.7 Transient Voltage Surge Suppression Devices3.1.8 Terminal Blocks3.1.9 Circuit Breakers3.1.10 Uninteruptable Power supplies3.1.11 Power Supplies3.1.12 Alarm Annunciator and Horns3.1.12.1 Non-critic
8、al Alarms3.1.12.2 Critical Alarms3.1.12.3 Alarm Sequence3.1.13 Personal Computer3.1.13.1 Screen Number 13.1.13.2 Screen Number 23.1.13.3 Screen Number 33.1.13.4 Screen Number 43.1.13.5 Screen Number 53.1.13.6 Screen Number 63.1.13.7 Screen Number 73.1.13.8 Screen Number 83.1.13.9 Screen Number 93.1.
9、14 Laptop Computer3.2 PROGRAMMABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE3.2.1 General3.2.2 Programs3.3 GRAPHICS DISPLAY PANEL3.4 GRAPHICS DISPLAY SCREEN3.4.1 General3.4.2 Display Presentation3.4.3 Process Schematic3.4.4 Digital Flow and PressureIndicators3.5 INSTALLATIONSECTION 33 09 54 Pag
10、e 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5.1 Shop Drawing3.5.2 System Start-Up and Testing3.5.3 Training Plan for Instructing Personnel3.6 PLC CONTROL SYSTEM SEQUENCE OF OPERATION3.6.1 General3.6.1.1 Abbreviations3.6.2 Operating Tanks3.6.
11、2.1 Level Control3.6.2.2 Level Control3.6.2.3 Outlet Valve3.6.3 Product Recovery Tank3.6.3.1 Fuel Transfer Pump (FTP)3.6.3.2 Overfill Valve (OV)3.6.3.3 High Level Alarm3.6.3.4 High-High Level Alarm3.6.3.5 Leak Detection3.6.4 Fueling Pumps (FP)3.6.5 Flow Switch, Fueling Pump3.6.6 Transmitters3.6.6.1
12、Pressure Indicating Transmitter (PIT)3.6.6.2 Differential Pressure Transmitter (DPT)3.6.6.3 Pressure Sensors (PS)3.6.7 Control Valves3.6.7.1 Flushing Valve (FV)3.6.7.2 Pressure Control Valve (PCV)3.6.7.3 Backpressure Control Valve (BPCV)3.6.8 Safety Circuit3.6.8.1 Emergency Stop Status3.6.8.2 Emerge
13、ncy Shutoff Valves (ESO) Status3.6.8.3 Circuit Power Status3.6.9 Pump Control Panel3.6.9.1 CPU Faults3.6.9.2 Input Select Switch3.6.9.3 Mode Select Switch3.6.9.4 Lead Pump Selector Switch3.6.9.5 PCP Temperature Alarm3.7 OPERATING PROGRAM REQUIREMENTS3.8 AUTOMATIC MODE - IDLE CONDITION3.9 AUTOMATIC M
14、ODE - REFUELING CONDITION3.10 RE-FUELING MODE - REFUELING CONDITION3.11 LOOP FLUSH MODE3.12 PANTAGRAPH FLUSH MODE3.13 TIGHTNESS TEST MODE3.13.1 High Pressure Test Preparation3.13.2 Run High Pressure Test3.13.3 Low Pressure Test Preparation3.13.4 Run Low Pressure Test3.13.5 Second High Pressure Test
15、Preparation3.13.6 Run Second High Pressure Test3.14 OFF MODE3.15 MANUAL OPERATION OF FUELING PUMPS3.16 4-VALVE MANIFOLD SUPERVISION- End of Section Table of Contents -SECTION 33 09 54 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAV
16、FAC / AFCESA / NASA UFGS-33 09 54 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 09 54AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM (TYPE IVV)02/10*NOTE: This guide specification covers the requir
17、ements for the Pump Control and Annunciation System for aircraft refueling systems constructed to the requirements of the DOD Type IV or V Direct Aircraft Refueling System Standards. DoD Type III systems shall conform to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III). DoD Ty
18、pe IV/V systems shall conform to Standard Design 078-24-29 AIRCRAFT DIRECT FUELING SYSTEM (TYPE IV) DESIGN Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove i
19、nformation and requirements not required in respective project, whether or not brackets are present.Comments and suggestion on this specification are welcome and should be directed to the technical proponent of the specification. A listing of the technical proponents, including their organization de
20、signation and telephone number, is on the Internet.*PART 1 GENERAL1.1 SYSTEM OVERVIEWThe Aircraft Direct Fueling System Aircraft In-Shelter Fueling System consists of fueling pumps that pump fuel to pantagraph type fueling stations located on the airfield apron. in Aircraft Shelters. Using Scheme A,
21、 the lead pump is started manually by the start/stop station located at the fueling station. The other pump is started and stopped automatically by the PCP. Using Scheme B, all pumps are started and stopped automatically by the PCP. Automatic pump starts and stops are based on system pressure and fl
22、ow. Programmable Logic Controllers (PLCs) receive information from pressure transmitters and other devices to control the pumps and control valves. There are two PLCs that are connected in a SECTION 33 09 54 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
23、rom IHS-,-,-redundant configuration, to assure continued operation of the Aircraft Fueling System even if either PLC (but not both) fails. The Aircraft Direct Fueling SystemAircraft In-Shelter Fueling System also includes above ground fuel storage tanks cut-n-cover type fuel storage tanks and a prod
24、uct recovery tank. The pump control panel, personal computer, graphic display panel and annunciator are located in the Control Room of the Pumphouse.Filter Separator Building.1.2 GENERAL REQUIREMENTSSection 26 20 00 INTERIOR DISTRIBUTION SYSTEM applies to this section, with the additions and modific
25、ations specified herein. The control system shall be furnished by a single supplier. See specification 33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT for other required components of the control system. The control system supplier shall be responsible for providing a fully functional control system,
26、 in accordance with the drawings and specifications, including the field devices. Installation shall be in accordance with NFPA 70.1.3 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic
27、designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Che
28、ck Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the ext
29、ent referenced. The publications are referred to in the text by basic designation only.INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE C37.90 (2005) Standard for Relays and Relay Systems Associated With Electric Power ApparatusIEEE C62.41 (1991; R 1995) Recommended Practice on Surge Vol
30、tages in Low-Voltage AC Power CircuitsISA - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ISA 18.1 (1979; R1992) Annunciator Sequences and SECTION 33 09 54 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SpecificationsNATIONAL ELECTRICAL MANUFACTURE
31、RS ASSOCIATION (NEMA)NEMA 250 (2008) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA IA 2 (2005) Programmable Controllers - Parts 1 thru 8NEMA ICS 1 (2000; R 2005; R 2008) Standard for Industrial Control and Systems: General RequirementsNEMA ICS 2 (2000; Errata 2006; R 2005; Errata 2008
32、) Standard for Controllers, Contactors, and Overload Relays Rated 600 VNEMA ICS 4 (2005) Terminal BlocksNEMA ICS 6 (1993; R 2001; R 2006) Standard for EnclosuresNEMA LS 1 (1992; R 2000) Low Voltage Surge Protective DevicesNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2008; AMD 1 2008) National
33、 Electrical CodeU.S. FEDERAL COMMUNICATIONS COMMISSION (FCC)FCC Part 15 Radio Frequency Devices (47 CFR 15)UNDERWRITERS LABORATORIES (UL)UL 1012 (2005; R 2008 thru 2009) Standard for Power Units Other than Class 2UL 1449 (2006; R 1998 thru 2009) Standard for Surge Protective DevicesUL 508 (1999; R 1
34、999 thru 2008) Standard for Industrial Control Equipment1.4 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required f
35、or adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors SECTION 33 09 54 Page 6P
36、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three
37、 characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the Distri
38、ct Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.
39、*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Governmen
40、t. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsShop Drawing; G; G, _.SD-03 Product DataPump Control Panel (PCP) and Components; G; G, _.Programmable Logical Controller (PLC) Hardware and Software; G; G, _.Personal Computer (PC); G; G, _.Laptop Com
41、puter; G; G, _.FCC Computer; G; G, _.Printer; G; G, _.Graphics Display Panel; G; G, _.Graphics Display Screen; G; G, _.Control Wiring Data Lists; G; G, _.SD-06 Test ReportsTesting Plan; G; G, _.Certified Pump Control Panel (PCP.Record of Test.SD-07 CertificatesExperience and Qualifications; G; G, _.
42、SD-10 Operation and Maintenance DataPlan for Instructing Personnel; G; G, _.SECTION 33 09 54 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Operation and Maintenance Manuals; G; G, _.Tools and Spare Parts.1.5 OPERATION AND MAINTENANCE MANUALS1
43、.5.1 Schedule and ContentSubmit 6 copies of operational and maintenance manuals, within 7 calendar days following the completion of factory tests. As a minimum, include the following in the manuals:a. Pump Control Panel including interior and exterior equipment layout.b. All documents previously sub
44、mitted and approved with all comments and field changes annotated.c. Complete description of the sequence of operation including that described in PART 3 and any subsystems not controlled by the PLC (e.g. annunciator panel, EPDS, etc.)d. Complete listing of all programming of the PLCs, laptop comput
45、er, and Personal Computer.e. Complete relay ladder logic diagrams, PLC input/output diagrams and control power distribution diagrams for the complete control system.f. Complete guide outlining step-by-step procedures for system startup and operation.g. Complete troubleshooting guide, which lists possible operational problems and corrective action to be taken.h. Complete maintenance and installation manual for all equipment supplied.i. Spare parts data, which
