1、_- 16 June i977 SUPERSEDING MIL- S-40615C 12 November 1970 MILITARY SPECIFICATION SHOE REPAIR SHOP, TRAILER MOUNTED This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers a shoerepair shop for fi.eld use, sto
2、red in a cabinet permanently mounted on a 1-1/2 ton (1360 kg), 2W, M103A trailer chassis. 2. APPLICABLE DOCUtlENTS * 2.1 Issues of documents. The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specifi
3、ed herein: SPECIFICATIONS FEDERAL C-F-206 - Felt Sheet: Cloth, Felt, Wool, Pressed H-B-491 - Brush, Paint, Sash and Trim O-E-910 - Extinguisher, Fire, Carbon Dioxide (Hand and Wheeled Types) Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in imp
4、roving this document should be addressed to: US Army Natick Research and Development Command (GL), Natick, MA 01760, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document. FSC 3520 Provided by IHSNot for ResaleNo reproduction o
5、r networking permitted without license from IHS-,-,-MIL-S-40615D * 3.4.3 Stitching, machine. Machine stitching shall be done with thread specified in 3.3.8. stitches per cm) conforming to type 301 of FED-STD-751. The stitching shall be 5 to 7 stitches per inch (2 to 3 3.4.4 Setting of end clips-. We
6、bbing shall be inserted full depth of-the-end . clips and shall lie flat in the end clip at the point of entry in the end cliy, without tearing, cutting, or fraying of the webbing. * 3.4.5 Electromagnetic compatibil-. When specified (see 6.2) , equipment shall be designed and equipped for electromag
7、netic compatibility in accordance with class IIB, of MIL-STD-461 (see 4.5.2). 3.4.6 Calking. All dissimilar metal connections, door lock flanges, and riveted joints shall be calked with the applicable compound specified in 3.3.18, Application shall be as recommended by the manufacturer. shall be rem
8、oved. All excess compound 3.5 Finish. 3.5.1 Hetal surface preparation. 3.5.1.1 Aluminum. All aluminum surfaces to be painted shall, prior to painting, be cleaned and prepared or painting in accordance with HIL-C-5541. 3.5.1.2 Steel fasteners. Unless otherwise specified on drawings, all steel fastene
9、rs such as screws, bolts, nuts, washers, and cotter pins shall be cadmium plated. 3.5.1.3 Metal other than aluminum. All metal parts, other than aluminum, to be painted, shall first be cleaned free of grease, oil, dirt, and other foreign matter. 3.5.2 Primer. After surface preparation, all metal sur
10、faces specified in 3.5.1.1 and 3.5.1.3 shall be coated with primer specified in 3.3.11, 3.5.3 Enamel. After priming, all exterior and interior surfaces o the repair shop, (except equipment and parts of the chassis which are already painted) metal parts of utility tables, the exterior surfaces of too
11、l and supply boxes shall be painted with two coats of the enamel specified in 3.3.13. 3.5.4 Plywood surfaces. The edges and top and bottom surfaces of the utility table tops shall be coated with sealer specified in 3.3.12. 3.6 Marking and registration. *. 3.6.1 Marking for identification. For army p
12、rocurements (see 6.2) the con- tractor shall stencil or paint on each cabinet black Gothic style lettering “U.S. ARt“, 2 inches (51 mu) high, approximately centered on the outside of the two sides and the rear wall and directly under same “SHOE REPAIR SHOP“, 1 inch (25 mm) high. 8 Provided by IHSNot
13、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-110625D 35 W 9997706 02981166 8 W MIL- S- 4 O 61 Trailer, 2-Wheel 1-112 Ton, Ei-103; Assembly, Complete 6-1-1139 - Shoe Repair Shop , Trailer - Mounted : Trailer , 2-Wheel 1-1/2 Ton, 14-103; Sole Stitcher Assembly
14、and Details 6-1-1140 - Sole Stitcher and Sole Stitcher Drive Details Sheet No. 1 (Copies of specifications, standards, and drawings required by contractors in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) LAW
15、S AND REGULATIONS 49 CFR - Motor Carrier Safety Regulations (The Code of Federal Regulations (CFR) and Federal Register (FR) are for sale on a subscription basis by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402. When indicated, reprints of certain regulations
16、 may be obtained from the Federal Agency responsible for issuance thereof. ) * 2.2 Other publications. The following documents form a part of this specification to the extent specified herein. issue in effect on date of invitation for bids or request for proposal shall Unless otherwise indicated, th
17、e apply : L_ 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-40bLSD 35 9 7797706 0248467 T MIL-S-40615D UNITED STATES DEPARTMENT OF CONMERCE PS 1 - Softwood Plywood - Construction and Industrial (Application for copies should be addressed to
18、the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.) AMERICAN WELDING SOCIETY Standard Qualification Procedure of the American Uelding Society (Application for copies should be addressed to the American Welding Society, 10017.) 345 East 47th Street, New York, NY A
19、MERICAN SOCIETY OF MECHANICAL ENGINEERS Welding Qualifications of the American Society of Mechanical Engineers (Application for copies should be addressed to the American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.) AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) A 1
20、67 - Stainless and Heat-Resisting Chromiwn- Nickel Steel Plate, Sheet and Strip (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) NATIONAL FIRE PROTECTION ASSOCIATION, INTERNATIONAL NFPA No. 70 (Application for c
21、opies should be addressed to the National Fire Protection Association, 60 Batterymarch St. , Boston, MA 02110.) NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION Standard Publication No. MG1 - Motor and Generator (Application for copies should be addressed to the National Electrical Ean- ufacturers Asso
22、ciation, 155 East 44th Street, New York, NY 10017.) 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASSOCIATION OF AMERICAN RAILROADS Rules Governing the Loading of Commodities on Open-Top Cars (Application for copies should be addressed to the Ame
23、rican Railway Engineering Association, 59 East Van Buren, Chicago, IL 60605.) (Technical society and technical association specifications and standards are generally available for reference from libraries. among technical groups and using Federal agencies.) They are also distributed 3. REQUIRWNTS *
24、3.1 Alternate components. Components offered as equivalent to components specified herinafter and on the reference drawings as a specific manufacturers part number or equal shall be functionally equal, of equal or better quality with the manufacturers part number identified. such a component in the
25、design of the specified end product shall not requim modification or change to any other specified component, and shall not reduce ease of maintenance to it or any other components, unless such modification or change is specifically approved by the contracting officer. the preproduction first articl
26、e, or if none is required, prior to commencing production, the contractor shall submit for the contracting officers approval a list identifying each proposed alternate component, together with proof that each listed component complies with requirement specified herein. officer, at his option, may re
27、quire a physical sample of the proposed substitution. Approval of the submitted listing, together with necessary supporting data , authorizes the commencement of manufacture of first article or production manu- facture as applicable, and does not relieve the contractor of responsibility that these c
28、omponents perform in accordance with specified requirements when incorpor- ated into the end product. The incorporation and inclusion of Prior to manufacture of The contracting * 3.2 First article. Unless otherwise specified (see 6.2) , the contractor shall furnish a sample unit for first article in
29、spection and approval (see 4.3 and 6.3). 3.3 Haterials and components. Materials and components shall be as specified herein and on the applicable drawings. specified shall be of the quality normally used by the manufacturer provided the completed item complies with all provisions of this specificat
30、ion. Materials and components not definitely 3.3.1 Aluminum alloy. Aluminum alloy bar, rod, shapes, plate, and sheet or strip in the alloy number and temper designation specified on drawings shall conform to the following applicable specifications: QQ-A-20018 QQ-A-200/9 ; QQ-A-22516 ; QQ-A-22518 ; Q
31、Q-A-25018 and QQ-A-250111. 5 - - -. . - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-40615D 3.3.2 Steel. 3.3.2.1 Carbon steel. * *- 3.3.2.2 . Corrosion-resisting seed. Carbon steel in the steel numbers specified on drawings shall conform to
32、the applicable chemical composition of FED-STD-66. - Corrosion-resisting steel n the class specified on drawings and of the condition, temper, and finish suitable for the purpose intended shall conform to ASTM A 167. 3.3.3 Clips, en pressed. Pressed wool felt shall conform to class 18R1, type I of C
33、-F-206. in accordance with type III of MIL-F-2312. The felt shall be moisture and mildew resistant treated 3.3.7 wing, cotton. The cotton webbing shall conform to type III, class 4, 1-inch (25 mm) wide of MIL-.7-530 and shall match olive drab shade No. 7. 3.3.8 Thread, polyester. Thread, polyester s
34、hall conform to type I or II, class 1, size PF of V-T-285. The color shall match olive drab shade S-1 (cable No. 66022). 3.3.9 Adhesive for bonding felt to steel and aluninum surfaces. The adhesive shall be a neoprene base solvent cement that shall withstand the test specified in 4.4.2.2 without fai
35、lure, when applied as directed by the adhesive manufacturers. exterior-type, grade A-C, sanded two sides, of PS 1. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3.14 Padlock, 1-1/2 inch (38 mm). The 1-1/2 inch (38 m) padlocks shall conform to g
36、rade 1, style A, class 2 of HIL-P-17802. 3.3.15 Extinguisher, fire (with bracket). The fire extinguisher shall conform to type I, 5 pound (2.3 kg), standard charge, nonshatterable cylinder, permanent shut off valve and squeeze grip control of O-E-910, and shall be furnished with a closed bottom wall
37、 mounting bracket of the quick release type. 3.3.16 Chair, folding. The folding chair shall be gray confoniiing to type I, style A, class 1, of AA-C-291. * 3.3.17 Patcher sewing machine and accessories. The patcher sewing machine and accessories shall conform to class 5, 12-114 inch (311mm) work spa
38、ce, for foot power operation of 00-S-25613. 3.3.18 Sealing compound. Sealing compound for waterproofing joints for door lock flanges shall be Minnesota Mining and Manufacturing Co., type EC-1798 (polysulfide base). for separating dissimilar metals shall be Minnesota Mining and Manufacturing EG-1718
39、or 1724 (polybutane base) or equal. Sealing compound for water proofing all other joints and 3.4 Design and construction. Design and construction of the shoe repair shop shall be as specified herein and as shown on the drawings referenced in 2.1. The completely fabricated repair shop shall not revea
40、l any evidence of structural, mechanical, or electrical failure at the conclusion of the perfor- mance and rain tests specified herein (see 4.5.1 and 4.5.3). 3.4.1 Absorbers, shock. Shock absorbers made of the felt specified in 3.3.6 Steel and aluminum The bonded felt shall show no separations in th
41、e glue lines shall be of the thickness, size and location specified on the drawings. The absorbers shall be bonded with adhesive specified in 3.3.9. surfaces to which the felt is to be bonded, shall be clean at the time of the bonding operation. when tested as specified in 4.4.2.2. 3.4.2 Sole stitch
42、er. The sole stitcher identified as item No. 10 on Drawing 6-1-1118 shall be modified as specified and shown on Drawings 6-1-1139 and 6-1-1140 and shall have a handwheel. The wheel shall be located for left-hand operation of the machine. not exceed 350 revolutions per minute. The stitcher shall be f
43、urnished with a work light and lamp designed to illuminate the front working area of the stitcher. bobbins warm and ready for use. be furnished with each stitcher to operate and adjust the machine. The stitcher shall be set so that the speed shall The stitcher shall be provided with a means of keepi
44、ng two wound One set of comercial tools and wrenches shall 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-40615D * 3.4.3 Stitching, machine. Machine stitching shall be done with thread specified in 3.3.8. stitches per cm) conforming to type
45、301 of FED-STD-751. The stitching shall be 5 to 7 stitches per inch (2 to 3 3.4.4 Setting of end clips-. Webbing shall be inserted full depth of-the-end . clips and shall lie flat in the end clip at the point of entry in the end cliy, without tearing, cutting, or fraying of the webbing. * 3.4.5 Elec
46、tromagnetic compatibil-. When specified (see 6.2) , equipment shall be designed and equipped for electromagnetic compatibility in accordance with class IIB, of MIL-STD-461 (see 4.5.2). 3.4.6 Calking. All dissimilar metal connections, door lock flanges, and riveted joints shall be calked with the app
47、licable compound specified in 3.3.18, Application shall be as recommended by the manufacturer. shall be removed. All excess compound 3.5 Finish. 3.5.1 Hetal surface preparation. 3.5.1.1 Aluminum. All aluminum surfaces to be painted shall, prior to painting, be cleaned and prepared or painting in acc
48、ordance with HIL-C-5541. 3.5.1.2 Steel fasteners. Unless otherwise specified on drawings, all steel fasteners such as screws, bolts, nuts, washers, and cotter pins shall be cadmium plated. 3.5.1.3 Metal other than aluminum. All metal parts, other than aluminum, to be painted, shall first be cleaned
49、free of grease, oil, dirt, and other foreign matter. 3.5.2 Primer. After surface preparation, all metal surfaces specified in 3.5.1.1 and 3.5.1.3 shall be coated with primer specified in 3.3.11, 3.5.3 Enamel. After priming, all exterior and interior surfaces o the repair shop, (except equipment and parts of the chassis which are already painted) metal parts of utility tables, the exterior surfaces of tool and supply boxes shall
