1、- MIL-M-63047 TM m 979970b 0228347 2 m ., - MIL-M-63047 (TM) 1 OCTOBER 1970 MILITARY SPECIFICATION MANUALS, TECHNICAL: POCKET SIZE MANUALS, OPERATORS, PREPARATION OF 1. SCOPE 1.1 This specification contains the detail requirements for the preparation of oper- ator (6.3.2) manuals (except for aircraf
2、t) in pocket size format. 2. APPLICABLE DOCUMENTS 2.1 The following documents, of the issue in effect on the date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS Military MILM-38784 -Manuals, Tech- nical: General Requir
3、ements for Preparation of MIL-M-63000 (TM) -Manuals, Tech- nical: General Requirements for Manuscripts MIEM-63004 (TM) -Manuals, Tech- nical: Prepara- tion of Lubrica- tion Orders (Copies of documents required by con- tractors in connection with specific procure- ment functions should be obtained fr
4、om the procuring activity or as directed by the con- tracting officer.) 3. REQUIREMENTS 3.1 General. 3.1.1 Sections. Sections specified in the outline herein which are not applicable to the particular item being covered shall be omiwd. 3.1.2 Ref ereming. 3.1.2.1 Paragraph references. Referencing fro
5、m one paragraph to another within the same manual shall be restricted to a related function having general application which must be performed in conjunction with the instructions (ix., cleaning, inspection, test- ing, servicing, etc.). Referencing to tables or figures, however, is permissable. 3.1.
6、2.2 References to other manuals. There shall be no referencing to other pub- lications for operating instructions except when such instructions are in other pocket size operators manuals. 3.1.2.3 Other required references. A 1 1 other references which cannot be included under the provisions of 3.1.2
7、.2 shall be listed in appendix A and shall be limited to those documents required by the operator/crew and which have a recorded distribution to the organization level at which the operator/ crew functions, 3.1.3 Binding. The manual shall be bound. 3.1.4 Fomt. The format shall conform to figure 1. I
8、 FSC TMSS 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-63047 TM U 7777906 0228148 4 U MIGM-63047. (TM) 3.1.4.1 Manual size. The trim size of the manual shall be 4” by 5-3/4”. The manual shall not exceed 1/2” thickness. If the thick- ness o
9、f the manual will exceed 1/2”, separ- ate volumes shall be prepared by one of the following methods as specified by the pro- curing activity: a. Separate volumes for each end item or models of end items. b. Separate volumes for each function- al system of an end item (e.g., communica- tions, armamen
10、t, automotive). c. Separate volumes for each crew member in crew-served weapons providing there is not redundancy of information be- tween volumes, d. Separate volumes by the following breakout: (1) Operating Instructions (2) Maintenance Instructions 3.1.4.2 Page size. Printing area for text and art
11、 material shall not exceed 3-1/8” by 5”. Text shall be single column justified. 3.1.4.3 Type size. The type size for all text shall be a minimum of 8 point and a maximum of 10 point. 3.1.4.4 Numbering. Chapters, sections, paragraphs, appendixes, figures, tables, and pages shall be numbered in accord
12、ance with MILM-38784. An exception to this is that chapters may be placed on either a right or left hand page to avoid blank pages. If a chapter is placed on a left hand page, the page shall be numbered with a zero digit (e,g., 2-0). If a chapter ends on a left hand page and there is sufficient room
13、 to begin a new chapter, the page shall be numbered to include both chapters (e.g., 1-10/2-O). 3.1.5 Uts. A List of Effective Pages, List of Illustrations, and List of Tables shall not be included. 3.1.6 Development of text. All operating and maintenance instructions paragraphs shall be complete and
14、 self supporting except for certain referencing (3.1.2). Sentences shall be short and direct but need not be complete if a clause can convey the meaning adequately. The instructions shall be con- structed so that the operator can perform them by using the manual itself without reference to another m
15、anual or without having to request interpretation from an- other individual. The development of text and style of presentation shall be in a manner most usable by the inexperienced operator/crewman (6.3.1). ”ext may be presented in tabular, pictorial, or narrative format, or any combination thereof.
16、 Use of personal pronouns is encouraged when it is . desirable to address the instruction directly to the operator/crewman. 3.1.7 Illustrations. (See MILM-38784.) When approved by the procuring activity, the use of animated drawings, color print- ing, and other visual techniques are pemit- ted. Anim
17、ated drawings shall not include cartoon characters, Such presentations must serve a functional purpose. 3.1.8 Foldout pages, glossanes, and indexes. Foldout pages, glossaries, and indexes shall not be used. 3.1.9 Warnngs, cautions, and notes. (See MIL-M-38784 and applicable specifications of the MIL
18、M-63000 (TM) series for detailed requirements,) 3.1.10 Security classifiation. (See MIE 3.2 Content, The manual shall be ar- I M-38784.) ranged as follows: Cover Warning Page Chapter 1 - Introduction Chapter 2 - Operating Instructions Chapter 3 - Maintenance Instructions Appendix A - References (whe
19、n speci- fied in the contract or by the procuring activity). Appendix B-Basic Issue Items List (BIIL), (Required for al1 Army materiel except when otherwise specified in the con- tract or by the procuring activity.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without licen
20、se from IHS-,-,-3.3 Front Matter. 3.3.1 Cover. (See MIL-M-38784.) 3*3.2 Warning page. (See MIEM-38784.) 3.3.3 Table of contents. The table of contents shall list numbers and titles of chapters, sections, paragraphs, and appen- dixes (when used) with the page number on which each begins. Layout shall
21、 conform to figure 2 using a single column format. Each volume in a set of manuals shall contain its own table of contents. 3.4 Chapter 1 - Introduction. This chapter shall consist of the following sections (see figure 1). 3.4.1 Section I - General. This section shall consist of the following paragr
22、aphs: 3.4.1.1 Purpose and scope. This para- graph shall contain the following statement: “This manual is for your use in operating and maintaining the (insert name and model of equipment) .” 3.4.18 Maintenance forms and records. Include the statement: “Maintenance forms and records that you are requ
23、ired to use are explained in TM 38-750.” 3.4.1.3 Recommending .improvements. This paragraph shall contain the following state- ment: “You can improve this manual by recommending improvements using DA Form 2028 (Recommended Changes to DA Publications), or a letter, and mail direct to (insert address
24、of proponent). A reply will be furnished direct to you.” 3.42 Section II-Descfiptbn anHAPTER 2. OPERATING Section I. Operating INSTRUCTIONS procedures General 2-1 Starting 2-2 Handling load 2-4 Tier stacking 2-5 II. Operating auxiliary equipment Fire extinguisher 2-6 1-1 1-1 1-1 1-1 1-3 2-0 2-0 2-2
25、2-3 2-6 - w. REFERENCES A- i FIGURE 2. Sample Table of Contents page. 10 . I 3 .3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-630Ll7 TM W 9999906 0228157 5 MIEM43047 (TM) 14. Description a. GeneraL The 1 qt Final drive (each) _ 1% qt Pivot
26、steer master cylinder (each) _-_ % pt Fuel compartment _-_ 100 gal Maximum safe fuel acceptance rate - - 9.6 gal 22 qt 20 qt 24 qt 1% qt u Pt 106 gal 60 gpm DO THIS Do include the type of tabulated data shown above which may be frequently used by the operator. FIGURE 6. Sample of tabulated data whic
27、h should be ncuded. 14 / 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-M-63047 TM 9999906 022LbL 7 m - MIEM-63047 (TM) DONT DO THIS Dont include above type data on components (manufacturer, model number, etc.) and other data not essential fo
28、r frequent use by the operator. Such data is appropriate for the organizational mainte- nance manual (-20) which is also available to the operator. FIGURE 6. Sample. of types of tabulated test or inspection text shall be in lightface and upper and lower- case type; and corrective action text shall b
29、e in boldface upper and lowercase type, FIGURE 15. Notes applicable to example troubleshooting format (sheet 2 of 2). 26 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIEM=047 (TM) ! 34. Track Maintenance 2 DRIFT PIN FRONT OF VEHICLE (512tL678-2795
30、) 4 (LEFT SIDE) Figure 0-0. Removal Figure 0-0. Removal using track fixture a. PROCEDURE FOR REMOVING TRACK SHOE DRAULIC ADJUSTER FAILS TO MAINTAIN PROPER TRACK TENSION. (1) PRELIMINARY STEPS using drift pin 4910-906-1063. 6120-678-2796. WHEN FULL EXTENSION OF TRACK HY- (a) OPERATE VEHICLE AND COAST
31、 TO STOP. (b) BLOCK TRACK ON OPPOSITE SIDE OF VEHICLE. (c) LOOSEN BLEED PLUG ON TRACK HYDRAULIC ADJUSTER TO RELEASE TENSION ON TRACK. (2) REMOVAL (8) INSTALL TRACK FIXTURE-4910-906- 1063 AT IDLER END AND TIGHTEN REMOVE OUTSIDE TRACK PIN NUTS FROM ADJACENT TRACK PINS SECURING ONE SHOE. AS SHOWN IN FI
32、G. 0-0, (b) FIGURE 16. - Sample of tabular maintenance procedures with illustrations. 26 I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Section IV. MAINTENANCE PROCEDURES MIL-M-63047 TM 7777706 0228373 3 MIEM-63047 (TM) 3-7. Disassembly and Assemb
33、ly of Major Groups and Auemblier a. Refer to figure 0-0 through 0-0 for disassembly and assembly of Machine Gun, 7.62MM, M60. Note. White arrows shown on illustrations indicate dlsassembly, black arrow8 lnlcate assembly. b. The extent of disassembly for the M122 Tripod Mount is limited to the remova
34、l of the pintle assembly and the traversing and elevating mechanisms. Note: These are facing pages. OPENjCLOSt IwD ASS-EhULY LEGS. CHAILtE.&IRF MACHINE GUN. RACE SAFETY IN J“/7“ roSITION. Figure 0-0. Dissessembly/assemblg of whine gun. FIGURE 17. Sample narrative-illustrated maintenance procedures which should be included. 27 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-63047 (TM) 28 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
