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    API STD 603-2013 Corrosion-resistant Bolted Bonnet Gate Valves Flanged and Butt-welding Ends (EIGHTH EDITION EFFECTIVE DATE JULY 2013)《耐腐蚀、栓紧帽状阀门、法兰和对焊端》.pdf

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    API STD 603-2013 Corrosion-resistant Bolted Bonnet Gate Valves Flanged and Butt-welding Ends (EIGHTH EDITION EFFECTIVE DATE JULY 2013)《耐腐蚀、栓紧帽状阀门、法兰和对焊端》.pdf

    1、Corrosion-resistant, Bolted Bonnet Gate ValvesFlanged and Butt-welding EndsAPI STANDARD 603EIGHTH EDITION, FEBRUARY 2013EFFECTIVE DATE: JULY 2013Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws an

    2、d regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume

    3、 any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned

    4、 rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby ex

    5、pressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.API publications are published to facilitate the broad availability of proven, sound engineering and operat

    6、ing practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practic

    7、es.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the app

    8、licable API standard.Users of this Standard should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.All rights reserved. No part of this work may be reproduced

    9、, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2013 American

    10、 Petroleum InstituteForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be constr

    11、ued as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order

    12、 to conform to the specification.This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or com

    13、ments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the materia

    14、l published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Stan

    15、dards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standardsap

    16、i.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    17、. . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Terms and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Pressure/Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . .

    18、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.1 General . . . . . . . . . . . . . . . . . . . . . .

    19、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.2 Bonnet Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 Body Dimension

    20、s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.4 Bonnet Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    21、. . . . . 65.5 Bonnet-to-body Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.6 Gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    22、 . . . . . . . . . . . . . . . . . . . . . . . . . 85.7 Yoke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.8 Stem and Stem Nut . . . . . . . . . . . . . . . . . . . . . . . . .

    23、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.9 Packing and Packing Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.10 Bolting. . . . . . . . . . . . . . . . . . .

    24、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    25、5.12 Bypasses and Other Auxiliary Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    26、. . . . . . . . 146.1 Materials Other Than Trim Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.2 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    27、 . . . . . . . . . . . . . . . . . . . . . . . 157 Testing, Inspection, and Examination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.1 Inspection and Examination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    28、 . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.2 Pressure Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.3 Repairs of Defects . . . . . . . . . . . . . . . . . . . . . . . . . .

    29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.4 Supplementary Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Marking . . . . . . . . . . . . . . . . . . . . .

    30、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158.2 Mark

    31、ing for Unidirectional Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    32、 . . 169.1 Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169.2 Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    33、 . . . . . . . . . . . . . . . . . . . . . . . . 169.3 Gate Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169.4 Stem Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169.5 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Annex A (informative) Information to be

    35、 specified by the Purchaser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Annex B (informative) Identification of Valve Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19vContentsPageFigures1 Identification of Terms . . . .

    36、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Types of Valve Gates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Wear

    37、Travel of a Wedge Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-1 Valve Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    38、 . . . . . 19Tables1 Minimum Thickness of Shell Wall and Minimum Diameter of Stem, tm. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Minimum Wear Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    39、. 93 Stuffing Box and Packing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Materials for Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    40、 . . . . . . . 141Corrosion-resistant, Bolted Bonnet Gate ValvesFlanged and Butt-welding Ends1 Scope1.1 This standard specifies the requirements for corrosion-resistant bolted bonnet gate valves meeting the requirements of Standard Class, ASME B16.34 and having full port openings for use in process

    41、piping applications. This standard sets forth the requirements for the following gate valve features: bolted bonnet; outside screw and yoke; rising stems; non-rising handwheels; single or double gate; wedge or parallel sealing; metallic seating surfaces; flanged or butt-welding ends.Corresponding to

    42、 nominal pipe size DN: 15; 20; 25; 32; 40; 50; 65; 80; 100; 150; 200; 250; 300; 350; 400; 450; 500; 600.It covers valves of the nominal pipe size NPS: 1/2; 3/4; 1; 11/4; 11/2; 2; 21/2; 3; 4; 6; 8; 10; 12; 14; 16; 18; 20; 24.Applies to pressure class designations: 150; 300; 600.1.2 Annex B illustrate

    43、s a bolted bonnet gate valve for the purpose of establishing standard nomenclature for valve parts. 1.3 The dimensions in metric (SI) units are standard; customary units are shown for reference.2 Normative ReferencesThe following referenced documents are indispensable for the application of this doc

    44、ument. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. API Standard 598, Valve Inspection and TestingAPI Standard 600, Steel Gate ValvesFlanged and Butt-welding Ends, Bolted Bonnets 2API S

    45、TANDARD 603API Standard 602, Steel Gate, Globe and Check Valves for Sizes NPS 4 (DN 100) and Smaller for the Petroleum and Natural Gas IndustriesASME II 1, Part D, Properties MaterialsASME IX, Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operat

    46、orsASME B1.1, Unified Inch Screw Threads (UN and UNR Thread Form)ASME B1.5, Acme Screw ThreadsASME B1.8, Stub Acme Screw ThreadsASME B1.12, Screw ThreadsClass 5 Interference-Fit ThreadASME B1.13M, Metric Screw Threads: M ProfileASME B1.20.1, Pipe Threads, General Purpose (Inch)ASME B16.5, Pipe Flang

    47、es and Flanged Fittings NPS 1/2 through NPS 24 Metric/InchASME B16.10, Face-to-Face and End-to-End Dimensions of ValvesASME B16.11, Forged Fittings, Socket-Welding and ThreadedASME B16.25, Butt-welding EndsASME B16.34, Valves-Flanged, Threaded, and Welding EndASME B18.2.2, Nuts for General Applicati

    48、ons: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)ASME B18.2.3.5M, Metric Hex BoltsASME B18.2.3.6M, Metric Heavy Hex BoltsASME B18.2.4.6M, Metric Heavy Hex NutsASME B31.3, Process PipingASME B31T, Standard Toughness Requirements for PipingASTM A193 2, Standard Specific

    49、ation for Alloy-Steel and Stainless Steel Bolting for High-Temperature or High Pressure Service and Other Special Purpose ApplicationsASTM A194, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM A307, Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile StrengthASTM A320, Standard Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature Service1ASME International, 3 Park Avenue, New York, New York 10016, www.asme.org.2ASTM International, 100 Bar Harbor Drive


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