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    API STD 594-2010 Check Valves Flanged Lug Wafer and Butt-welding (Seventh Edition Remains Current)《法兰式、耳式、盘式和对接焊式止回阀.第七版》.pdf

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    API STD 594-2010 Check Valves Flanged Lug Wafer and Butt-welding (Seventh Edition Remains Current)《法兰式、耳式、盘式和对接焊式止回阀.第七版》.pdf

    1、Check Valves: Flanged, Lug, Wafer, and Butt-weldingAPI STANDARD 594SEVENTH EDITION, SEPTEMBER 2010MONOGRAM EFFECTIVE DATE: MARCH 1, 2011Check Valves: Flanged, Lug, Wafer, and Butt-weldingDownstream SegmentAPI STANDARD 594SEVENTH EDITION, SEPTEMBER 2010MONOGRAM EFFECTIVE DATE: MARCH 1, 2011Special No

    2、tesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or repr

    3、esentation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of A

    4、PIs employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data

    5、contained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which

    6、this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be u

    7、tilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the appl

    8、icable requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.Classified areas may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this Standard sh

    9、ould consult with the appropriate authorities having jurisdiction.Users of this Standard should not rely exclusively on the information contained in this document. Sound business,scientific, engineering, and safety judgment should be used in employing the information contained herein.API is not unde

    10、rtaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train andequip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking theirobligations to comply with authorities having jurisdiction.Information concerning saf

    11、ety and health risks and proper precautions with respect to particular materials and condi-tions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety datasheet.All rights reserved. No part of this work may be reproduced, translated, stored in a

    12、retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2010 American Petroleum InstituteForewo

    13、rdNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone again

    14、st liability for infringement of letters patent.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publi

    15、cation or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof t

    16、he material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the

    17、API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, stand

    18、ardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    19、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Terms and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Pressure-temperature Ratings. . . . . . . . . . . . . . . . . . . . . . . .

    20、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 Valve Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Temperature Restrictions . . . . . . . . . . .

    21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.1 Body and Co

    22、ver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.2 Plates and Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    23、 . . . . . . . . . . 95.3 Seating Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.4 External Bolts and Threaded Holes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    24、 . . . . . . . . . . . . . . . . . . . . 105.5 Flow Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.6 Gasket Surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    25、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.1 Body and Cover . . . . . . . . . . . . . .

    26、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.2 Plate and Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.3 Cover G

    27、asket (Type B Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.4 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    28、 . . . . . . . . . 126.5 Internal Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.6 Body Seat Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    29、. . . . . . . . . . . . . . . . . . . . . . . . . 126.7 Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.8 Pipe Plugs (Pin Retainers) . . . . . . . . . . . . . . . . . . . . . .

    30、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.9 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Inspection, Examination, Testing, and Re

    31、pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137.1 Inspection and Examination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137.2 Pressure Tests . . . . . . . . . .

    32、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137.3 Repair of Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

    33、Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    34、 . . . . . . . . . . . . . . . . . . 149.1 Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.2 Valve Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    35、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.3 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1410 Recommended Spare Parts . . . . . . . . . . . .

    36、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Annex A (informative) Information to be Specified by the Purchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Annex B (informative) Standard Nomenclature for Valve Part

    37、s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figures1 Limitations for Flange Face Interruptions That Fall Within the Gasket Seating Area. . . . . . . . . . . . . . . . 11B.1 Typical Type A Single-plate Wafer Check Valve. . . . . . . . . . . . . . . . . . . . . .

    38、. . . . . . . . . . . . . . . . . . . . . . . . 17B.2 Typical Type A Dual-plate Wafer Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18B.3 Typical Type A Dual-plate Lug Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    39、. . . . . . . . . . . . . . . . . . . 19B.4 Typical Type A Dual-plate Double-flanged Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20B.5 Typical Type B Flanged Swing Check Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    40、 . . . . . . . . . 21vContentsPageTables1 Minimum Body-wall Thickness by Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Minimum Body-wall Thickness by Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    41、 . . . . . . . . . . . . . . . 63 Type A Valve Face-to-Face Dimensions by Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Type A Valve Face-to-Face Dimensions by Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    42、 . . . . 75 Seating-surface Nominal Trim Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12vi1Check Valves: Flanged, Lug, Wafer, and Butt-welding1ScopeThis international standard covers design, material, face-to-face dimensions, pre

    43、ssure-temperature ratings, andexamination, inspection, and test requirements for two types of check valves. Type A check valves are short face-to-face as defined in Table 3 and Table 4 and can be: wafer, lug, or doubleflanged; single plate or dual plate; gray iron, ductile iron, steel, nickel alloy,

    44、 or other alloy designed for installationbetween Classes 125 and 250 cast iron flanges as specified in ASME B16.1, between Classes 150 and 300ductile iron flanges as specified in ASME B16.42, between Classes 150 and 2500 steel flanges as specified inASME B16.5, and between Classes 150 and 600 steel

    45、pipeline flanges as specified in MSS SP-44 or steelflanges as specified in ASME B16.47. Type B bolted cover swing check valves are long face-to-face as defined in 5.1.2 and can be: flanged or butt-welding ends of steel, nickel alloy, or other alloy material. End flanges shall be as specified in ASME

    46、 B16.5 orends shall be butt-welding as specified in ASME B16.25.This standard covers the following ranges: Type A valves:a) Classes 125 and 250, 50 DN 1200 (2 NPS 48) (excluding DN 90 NPS 31/2);b) Classes 150 and 300, 50 DN 1200 (2 NPS 48)*;c) Class 600, 50 DN 1050 (2 NPS 42)*;d) Classes 900 and 150

    47、0, 50 DN 600 (2 NPS 24)*;e) Class 2500, 50 DN 300 (2 NPS 12)*; Type B valves:a) Classes 150 through 1500, 50 DN 600 (2 NPS 24)*;b) Class 2500, 50 DN 300 (2 NPS 12)*.NOTE *Valve sizes DN 90 and DN 125 (NPS 31/2 and 5) are non-preferred sizes whose usage is discouraged.Sizes:NPS: 2, 2 1/2, 3, 4, 6, 8,

    48、 10, 12, 14, 16, 18, 20, 24, 30, 36, 42, 48;corresponding to nominal pipe sizes DN:DN: 50, 65, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 750, 900, 1050, 1200. Information to be specified by the purchaser is shown in Annex A.The standard nomenclature for valve parts is shown in Annex B. F

    49、igure B.1, Figure B.2, Figure B.3, and Figure B.4illustrate typical Type A check valves and Figure B.5 illustrates a typical Type B check valve. These figures showtypical designs only and are not to be construed as precluding other available designs that comply with the2 API STANDARD 594requirements of this standard. The only purpose of these figures is to identify part names. The construction of a valveis acceptable only when it complies with this standard in all respects.2 Normative ReferencesThe


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