1、 ISO 2012 Agricultural irrigation equipment Test facilities for agricultural irrigation equipment Part 2: Test facility operating manual Matriel agricole dirrigation Installations dessais pour le matriel agricole dirrigation Partie 2: Mode demploi des installations dessais TECHNICAL REPORT ISO/TR 15
2、155-2 First edition 2012-10-01 Reference number ISO/TR 15155-2:2012(E) ISO/TR 15155-2:2012(E) ii ISO 2012 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2012 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
3、electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright
4、iso.org Web www.iso.org Published in Switzerland ISO/TR 15155-2:2012(E) ISO 2012 All rights reserved iii Contents Page Foreword v 1 Scope . 1 2 Amendment record 1 3 Facility description and functions 1 3.1 General . 1 3.2 Test facility name 1 3.3 Range of testing 2 3.4 Organizational structure 2 3.5
5、 Organization structure chart 2 3.6 Staff . 2 4 Test facility operating manual (TFOM) . 2 4.1 Introduction 2 4.2 Quality policy 3 5 Test facility staff 3 5.1 Staff responsibilities . 3 5.2 Training and development 3 5.3 Job descriptions 4 6 Test facility review and audits 6 6.1 Test facility audits
6、. 6 6.2 Reviewing the quality system 6 6.3 Upgrading the test facility operating manual (TFOM) 6 6.4 Updating documents 6 6.5 Standards and procedures 7 7 Equipment . 7 7.1 Equipment inventory (example list) 8 7.2 Equipment assurance program 8 8 Test methods . 9 8.1 Electronic equipment test procedu
7、res . 9 8.2 Mechanical equipment test procedures 9 8.3 Selection of test methods . 9 8.4 Departures from standard test methods 9 9 Normal work procedures. 9 9.1 Requests for testing 9 9.2 Recording job instructions 10 9.3 Identification and marking of test samples .10 9.4 Test data .10 9.5 Access to
8、 test area .10 9.6 Safety 10 9.7 Housekeeping 10 9.8 Improper influence 11 10 Control of test samples 11 10.1 Receipt, storage and disposal 11 10.2 Security of samples 11 11 Test records.11 11.1 Filing of original test results .11 11.2 Verification of data 11 11.3 Confidentiality and security .11 12
9、 Diagnostic and corrective actions 11 12.1 Internal feedback .11 12.2 External feedback 12 ISO/TR 15155-2:2012(E) iv ISO 2012 All rights reserved 12.3 Verification procedures 12 13 Test reports .12 13.1 Format of test reports 12 13.2 Compliance testing .12 13.3 Checking of reports 12 13.4 Revision o
10、f reports .13 13.5 Retention of reports 13 14 Subcontracting responsibilities .13 15 Occupational health and safety 13 15.1 Responsibilities .13 15.2 Staff safety 13 15.3 First aid and fire-fighting equipment .13 16 Accreditation: Test facility registration .14 Annex A (informative) Typical amendmen
11、t record .15 Annex B (informative) List of reference documents .16 Annex C (informative) Facility floor plan 17 Annex D (informative) Accident reporting form .18 Annex E (informative) Test facility audit topics .19 Annex F (informative) Sprayer test bench .21 Annex G (informative) Valve test bench25
12、 Annex H (informative) Emitter test bench .27 Annex I (informative) Sprinkler test bench 29 Bibliography .33 ISO/TR 15155-2:2012(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Inte
13、rnational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison wi
14、th ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technic
15、al committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. In exceptional circu
16、mstances, when a technical committee has collected data of a different kind from that which is normally published as an International Standard (“state of the art”, for example), it may decide by a simple majority vote of its participating members to publish a Technical Report. A Technical Report is
17、entirely informative in nature and does not have to be reviewed until the data it provides are considered to be no longer valid or useful. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for ident
18、ifying any or all such patent rights. ISO/TR 15155-2 was prepared by Technical Committee ISO/TC 23, Tractors and machinery for agriculture and forestry, Subcommittee SC 18, Irrigation and drainage equipment and systems. ISO/TR 15155 consists of the following parts, under the general title Agricultur
19、al irrigation equipment Test facilities for agricultural irrigation equipment: Part 1: Test facilities for agricultural irrigation equipment Part 2: Test facility operating manual ISO 2012 All rights reserved v Agricultural irrigation equipment Test facilities for agricultural irrigation equipment P
20、art 2: Test facility operating manual 1 Scope This Technical Report is intended to provide guidance on the operation of basic test facilities for irrigation equipment evaluation. Its purpose is to provide information sufficient to implement the detailed procedures included in ISO 7714, ISO 8026, ISO
21、 9261, ISO 9635-1 to 5, ISO 9644, ISO 9 9 1 1 , ISO 10522 and ISO 15886-3, for the testing of agricultural irrigation system components, specifically emitters, sprinklers and valves. The intent is that the structure of this Technical Report can be modified to be used as the operating manual of a tes
22、t facility established to test the components referred to in these International Standards. 2 Amendment record TEST FACILITY OPERATION MANUAL SECTION: 3 SHEET Number: 1 TITLE OF SECTION: _ ISSUE DATE: _ Authorized by: _ AMENDMENT RECORD AMENDMENT DISCARD INSERT No. Date Section Sheet Issue No. Secti
23、on Sheet Issue No.3 Facility description and functions 3.1 General The facility is intended to be capable of performing the test procedures included in ISO 7714, ISO 8026, ISO 9261, ISO 9635-1 to 5, ISO 9644, ISO 9911, ISO 10522 and ISO 15886-3. (The titles of these International Standards are given
24、 in the Bibliography.) The test bench descriptions needed to complete the test procedures for these International Standards are specified in Annexes F, G, H and I or in the International Standard concerned. 3.2 Test facility name Along with the test facility name, include the address and contact inf
25、ormation. TECHNICAL REPORT ISO/TR 15155-2:2012(E) ISO 2012 All rights reserved 1 ISO/TR 15155-2:2012(E) 3.3 Range of testing The range of testing includes the following: measurement of water flow rate through devices; measurement of water pressure during testing of devices; measurement of differenti
26、al water pressure during testing of devices; determination of water mass; measurement of vacuum pressure during testing of devices. 3.4 Organizational structure The organizational structure should include: a Test Facility Manager responsible for the operations of the test facility; a Test Facility E
27、ngineer and a Technical Assistant to carry out the technical operations. 3.5 Organization structure chart There should be a chart of job functions and reporting lines. 3.6 Staff It is suggested that the staff include: a Test Facility Manager; a Senior Engineer; a Test Facility Engineer; a Technical
28、Assistant. 4 Test facility operating manual (TFOM) 4.1 Introduction This manual is produced to provide a central reference for the (test facility name) staff on the functions of the test facility. This manual contains current recommendations for a) testing, b) staff, c) equipment, d) day-to-day oper
29、ations, e) safety. Detailed test procedures can be found in the International Standards identified in Clause 1 of this Technical Report. The procedures and requirements set out in this manual are suggestions for all staff members. 2 ISO 2012 All rights reserved ISO/TR 15155-2:2012(E) 4.2 Quality pol
30、icy The quality policy for the test facility is a high level of adherence to procedures and methods. This in turn will lead to continued and repeatable standards of test facility practices. The prime objective of all testing carried out is to produce data based either on a performance or on type or
31、assessment tests which enable the supplier of the test samples to be assured with a high level of confidence that the data reflect how the sample actually performed. To this end, the staff of the test facility is expected to maintain a high level of competence to achieve this quality. The Test Facil
32、ity Manager should provide support and backing for projects; this should actively improve the quality of testing procedures and output. 5 Test facility staff 5.1 Staff responsibilities 5.1.1 General The areas of responsibility are defined as a) testing, b) engineering/design, and c) administration 5
33、.1.2 Testing Staff involved with testing should be fully conversant with the requirements of the test procedures before commencing testing. Any enquiries should be directed to the appropriate technical staff before commencing testing. Checks of validity of test equipment and data acquisition equipme
34、nt should be carried out before commencing testing. This may require inspection of equipment and test certification, if applicable, and/or calibrating and setting a baseline on data acquisition equipment. All sampling operations should be carried out in accordance with the appropriate standard (see
35、Annex B), or as required by the client. 5.1.3 Engineering/design Staff involved in engineering/design activities should ensure that each activity is authorized before commencing the work. 5.1.4 Administration Staff involved with test facility administration which does not include testing and enginee
36、ring/design documentation should be directed by the Test Facility Managers directives. 5.2 Training and development Introduction training should include the following: safety in the workplace; ISO 2012 All rights reserved 3 ISO/TR 15155-2:2012(E) fire prevention; evacuation procedures. Staff should
37、be expected to attend and support: field days; seminars; in-house meetings. 5.3 Job descriptions 5.3.1 General The suggested job descriptions for the positions within the operating unit are as follows. 5.3.2 Test Facility Manager 5.3.2.1 Duties The Test Facility Managers duties include the following
38、: a) provide general management of the commercial operations of the test facility; b) make and maintain contact with the client base; c) develop the business of the test facility; d) plan and coordinate all business activities of the test facility 1) ; e) maintain a quality control program for the t
39、est facility. 5.3.2.2 Responsibilities The Test Facility Manager is responsible for the following: a) operation of facility to meet budgets; b) overall development of facility; c) operation of the facility; d) quality control. 5.3.2.3 Preferred qualifications The preferred qualifications of a Test F
40、acility Manager are the following: a) professional engineer or applied science graduate with marketing and management experience, at least 15 years experience, 5 years at senior level; b) alternatively, the preferred qualifications (for example, university degree, years of experience) specified by t
41、he test facility. 1) Responsibilities involve developing and executing a business programme which consists of establishing financial and marketing programs. 4 ISO 2012 All rights reserved ISO/TR 15155-2:2012(E) 5.3.3 Test Facility Engineer 5.3.3.1 Duties The test facilityengineers duties include the
42、 following: a) carry out standard test procedures; b) develop new test procedures as required; c) maintain test facility calibration standards to test facility requirements; d) develop and maintain test facility quality manuals; e) develop and maintain test facility reporting documentation; f) provi
43、de technical support for the Test Facility Manager in marketing effort; g) conduct field trials as needed; h) develop appropriate software for efficient use of facilities; 5.3.3.2 Responsibilities The Test Facility Engineer is responsible for the following: a) technical standards of test facility; b
44、) efficient organization and conduct of testing work; c) development of test facility capabilities. 5.3.3.3 Preferred qualifications The preferred qualifications of a Test Facility Engineer are the following: a) professional engineer, with good computer literacy, with at least 5 years professional e
45、xperience, preferably in test/design environment; b) alternatively, the preferred qualifications (for example, university degree, years of experience) specified by the test facility. 5.3.4 Technical Assistant 5.3.4.1 Duties The Technical Assistants duties include the following: a) carry out standard
46、 test procedures; b) carry out non-standard testing as directed by the test facility engineer. 5.3.4.2 Responsibilities The Technical Assistant is responsible for maintaining the standard of personal work procedures to meet the test facility requirements. ISO 2012 All rights reserved 5 ISO/TR 15155-
47、2:2012(E) 6 Test facility review and audits 6.1 Test facility audits The aim of the test facility is to provide accurate and understandable data in the form of test reports. The test facility audit is a formal examination and verification that the detailed tests procedures as specified are followed.
48、 The audit should be carried out by an auditor independent of the test facility activities being audited. Audits should be carried out routinely on an annual basis prior to the annual test facility reassessment and in addition when organizational changes or reported deficiencies arise. The audit sho
49、uld include the points stated in the Test Facility Audit Checklist (see Annex E). Generally, audits should be made on representative samples of procedures or methods. The purpose of auditing is to determine the effectiveness of the overall system of operations during all testing stages. Audit findings (including specific examples of non-compliance or deficiencies), conclusions and recommendations should be documented and submitted for
