1、 Reference number ISO 6594:2006(E) ISO 2006INTERNATIONAL STANDARD ISO 6594 Second edition 2006-03-15 Cast iron drainage pipes and fittings Spigot series Tuyaux et raccords salubres en fonte Srie bouts unis ISO 6594:2006(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance wi
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6、 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2006 All rights reservedISO 6594:2006(E) ISO 2006 All rights reserved iii Contents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Technical specification 1
7、3.1 Type of ends and their jointing . 1 3.2 Quality of cast iron . 2 3.3 Quality of pipe and fittings 2 3.4 Marking 3 3.5 Range of nominal sizes 3 3.6 External diameters and tolerances . 3 3.7 Thicknesses and tolerances 4 3.8 Lengths and tolerances 4 3.9 Tolerances on angles . 4 3.10 Masses and tole
8、rances. 5 3.11 Protection 5 4 Dimensions 5 4.1 Pipe. 5 4.2 Fittings . 6 5 Control testing and test methods . 16 5.1 Testing of castings . 16 5.2 Testing coated products 17 5.3 Quality control. 17 5.4 Certificate 18 ISO 6594:2006(E) iv ISO 2006 All rights reservedForeword ISO (the International Organ
9、ization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been establish
10、ed has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
11、 International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Pu
12、blication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such paten
13、t rights. ISO 6594 was prepared by Technical Committee ISO/TC 5, Ferrous metal pipes and metallic fittings, Subcommittee SC 2, Cast iron pipes, fittings and their joints. This second edition cancels and replaces the first edition (ISO 6594:1983), which has been technically revised. ISO 6594:2006(E)
14、ISO 2006 All rights reserved v Introduction The distinctive character of discharge pipelines is that products flow though them in a single direction under the force of gravity; they are thus laid on a slight slope in the direction of flow. As a result, they include descending, vertical, oblique or s
15、lightly sipping components, but exclude any horizontal or ascending components. This International Standard consists of sections covering technical specifications, dimensions, and control and compliance testing. The technical specification applies to cast iron drainage pipes and fittings used for th
16、e discharge of waste water, sewage, rainwater and for ventilation. Thirteen of the nominal sizes used in various countries have been selected. NOTE The nominal size, DN, is a number which permits classification of the pipes and fittings; it is only loosely related to the inside diameter. For the dim
17、ensions and masses, only the most commonly used sizes of the various pipes and fittings were selected. This International Standard does not exclude the use of sizes which may be specified in national standards. If the nominal masses of finished products (pipes, fittings and accessories) are given in
18、 manufacturers catalogues, the lower deviation is not permitted to exceed the value specified in 3.10. The tests and controls provided in the final section are intended to be carried out to check compliance with the requirements given in the other two sections. INTERNATIONAL STANDARD ISO 6594:2006(E
19、) ISO 2006 All rights reserved 1 Cast iron drainage pipes and fittings Spigot series 1 Scope This International Standard specifies the characteristics of cast iron drainage pipes and fittings used for the installation of: discharge pipes for waste and sewage, rain water pipe systems, and ventilation
20、 pipe systems. The technical specification is applicable to the range of nominal sizes, DN: 40 50 70 75 100 125 150 200 250 300 400 500 600. Where applicable, national standards and/or regulations could clarify, and possibly restrict, the field of application of the pipes and fittings covered. In ad
21、dition, this International Standard gives the dimensions for the most commonly used pipe and fitting sizes. It also provides control testing and test methods for checking compliance with the technical specification and the dimensional and other requirements. 2 Normative references The following refe
22、renced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 185, Grey cast irons Classification 3 Technical specification 3
23、.1 Type of ends and their jointing Cast iron drainage pipes and fittings are of the spigot type without sockets. The pipes and fittings may be assembled using various types of joints whose characteristics and tolerances shall be specified in the national standards or, failing these, in manufacturers
24、 catalogues. In order to achieve satisfactory assembly, each end shall present a free length corresponding at least to the values of Table 1. See Figure 1. ISO 6594:2006(E) 2 ISO 2006 All rights reservedTable 1 Minimum free lengths Minimum free length l Nominal size DN mm 40 25 50 25 70 a30 75 a30 1
25、00 35 125 40 150 45 200 56 250 66 300 76 400 76 500 76 600 76 aThe range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. Figure 1 3.2 Quality of cast iron The quality of the type of cast
26、 iron used for drainage pipes and fittings shall be at least 150, in accordance with ISO 185, and have a phosphorous content of less than 0,9 %. 3.3 Quality of pipe and fittings Drainage pipes and fittings shall be sound and free from surface and other defects which would impair performance or servi
27、ce life. When fractured, the castings shall show a fine, grey, close and regular grain. Pipes and fittings with small imperfections that are unavoidable due to the manufacturing processes and which are not harmful in any way to their usage shall not be rejected. Drainage pipes and fittings shall be
28、capable of being cut with the tools normally used for installation. ISO 6594:2006(E) ISO 2006 All rights reserved 3 3.4 Marking Drainage pipes and fittings shall carry a durable manufactures mark. The pipes shall carry this manufacturers mark and the indication of the nominal diameter at least once
29、per metre of length. Where possible, the fittings shall have their nominal diameter and, if necessary, the angle of deviation, cast on. The marking shall be effected outside the region of the joint of the spigot (see 3.1). 3.5 Range of nominal sizes The range of nominal sizes is 1) : 40 50 70 75 100
30、 125 150 200 250 300 400 500 600 3.6 External diameters and tolerances The external diameters of drainage pipes and fittings and the tolerances applicable are given in Table 2. Table 2 External diameters and tolerances External diameter, DE, of pipe body Tolerance on external diameter, DE Nominal si
31、ze DN mm mm 40 48 2 1 + 50 58 2 1 + 70 a78 2 1 + 75 a83 2 1 + 100 110 2 125 135 2 150 160 2 200 210 2,5 250 274 2,5 300 326 2,5 400 429 2 3 + 500 532 2 3,5 + 600 635 2 4 + aThe range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is s
32、ubject to national standards or regulations. 1) The range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. ISO 6594:2006(E) 4 ISO 2006 All rights reserved3.7 Thicknesses and tolerances Ta
33、ble 3 gives the minimum and nominal thicknesses of drainage pipes and fittings, spigot series. See Figure 2. Maximum thicknesses are not specified. Table 3 Nominal and minimum thicknesses of pipes and fittings Thickness e mm Pipe Fitting DN nom. min. nom. min 40 3,0 2,5 3,7 2,5 50 3,5 3,0 4,2 3,0 70
34、 a3,5 3,0 4,2 3,0 75 a3,5 3,0 4,2 3,0 100 3,5 3,0 4,2 3,0 125 4,0 3,5 4,7 3,5 150 4,0 3,5 5,3 3,5 200 5,0 4,0 6,0 4,0 250 5,5 4,5 7,0 4,5 300 6,0 5,0 8,0 5,0 400 6,3 5,0 8,3 5,0 500 7,0 5,2 9,0 5,2 600 7,7 5,8 9,7 5,8 aThe range of nominal sizes and their classification differ slightly from one coun
35、try to another. The use of DN 70 or DN 75 is subject to national standards or regulations. Figure 2 3.8 Lengths and tolerances The normal manufacturing lengths of the pipes and fittings, and their tolerances, are given in Clause 4. 3.9 Tolerances on angles The tolerances on the angles of the bends a
36、nd branches are fixed at 2 throughout. ISO 6594:2006(E) ISO 2006 All rights reserved 5 3.10 Masses and tolerances The negative tolerance with respect to the mass, if indicated in the manufacturers catalogue, shall be: 15 % for pipes; 15 % for fittings. Positive tolerances are not specified, but comp
37、onents whose mass is greater than indicated shall be accepted, provided they satisfy all other requirements of this International Standard. 3.11 Protection Unless otherwise specified, drainage pipes and fittings shall be supplied coated internally and externally. The coatings shall dry rapidly, shal
38、l not be sticky, shall adhere well, shall not chip and shall be sufficiently resistant to temperature under normal conditions of use, transportation and storage of the products. The external coatings shall, in addition, be suitable for the application of finish coatings. 4 Dimensions 4.1 Pipe Symbol
39、: Tolerance on L of 3 m: 20 mm, for all diameters. See Figure 3. Dimensions in metres Figure 3 ISO 6594:2006(E) 6 ISO 2006 All rights reserved4.2 Fittings 4.2.1 45 bend Symbol: Tolerance on a: 5 mm. See Table 4 and Figure 4. Table 4 45 bend a Nominal size DN mm 40 45 50 50 70 a60 75 a60 100 70 125 8
40、0 150 90 200 110 250 130 300 155 400 247 500 318 600 350 aThe range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. Figure 4 ISO 6594:2006(E) ISO 2006 All rights reserved 7 4.2.2 68 bend
41、 Symbol: Tolerance on a: 5 mm. See Table 5 and Figure 5. Table 5 68 bend a Nominal size DN mm 40 65 50 70 70 a75 75 a80 100 90 125 105 150 120 200 145 250 170 300 200 aThe range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subjec
42、t to national standards or regulations. Figure 5 ISO 6594:2006(E) 8 ISO 2006 All rights reserved4.2.3 88 bend Symbol: Tolerance on a: 5 mm. See Table 6 and Figure 6. Table 6 88 bend a Nominal size DN mm 40 65 50 75 70 a90 75 a95 100 110 125 125 150 145 200 180 250 220 300 260 aThe range of nominal s
43、izes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. Figure 6 4.2.4 45 single branch Symbol: Tolerance on L, a, b: 5 mm, for single branch and single branch extended pattern. See Tables 7 and 8 and Figur
44、e 7. ISO 6594:2006(E) ISO 2006 All rights reserved 9 Table 7 45 single branch Nominal size L a b DN 1DN 2mm mm mm 40 40 160 115 115 50 50 160 115 115 70 a50 170 130 130 70 a70 a200 145 145 75 a50 180 135 135 75 a75 a215 155 155 100 50 185 150 150 100 70 a220 170 170 100 75 a220 170 170 100 100 260 1
45、90 190 125 100 270 210 210 125 125 305 230 230 150 100 280 225 225 150 125 315 245 245 150 150 355 265 265 200 150 375 300 300 200 200 455 340 340 250 200 470 380 380 250 250 560 430 430 300 250 580 465 465 300 300 660 505 505 400 300 660 555 565 500 300 720 635 680 500 400 875 720 720 600 300 725 6
46、90 755 600 400 880 780 800 600 500 1 030 850 870 aThe range of nominal sizes and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. Figure 7 ISO 6594:2006(E) 10 ISO 2006 All rights reservedTable 8 45 single bra
47、nch Extended pattern Nominal size L a b DN 1DN 2mm mm mm 50 50 185 135 135 70 a50 190 150 150 70 a70 a215 160 160 100 50 200 165 165 100 70 a235 185 185 100 100 275 205 205 125 100 280 220 220 125 125 320 240 240 150 100 295 240 240 150 125 325 255 255 250 200 480 390 390 aThe range of nominal sizes
48、 and their classification differ slightly from one country to another. The use of DN 70 or DN 75 is subject to national standards or regulations. 4.2.5 68 single branch Symbol: Tolerance on L, a, b: 5 mm, for single branch and single branch extended pattern. See Tables 9 and 10 and Figure 8. ISO 659
49、4:2006(E) ISO 2006 All rights reserved 11 Table 9 68 single branch Nominal size L a b DN 1DN 2mm mm mm 50 50 145 85 85 70 a50 145 90 90 70 a70 a170 100 100 75 a50 155 95 95 75 a75 a180 110 110 100 50 155 100 100 100 70 a180 110 110 100 75 a185 115 115 100 100 220 130 130 125 100 225 140 140 125 125 255 155 155 150 100 235 150 155 150 125 265 165 170 150 150 295 180 180 200 150 310 200