1、 The Institute of Electrical and Electronics Engineers, Inc.3 Park Avenue, New York, NY 10016-5997, USACopyright 1999 by the Institute of Electrical and Electronics Engineers, Inc.All rights reserved. Published 30 December 1999. Printed in the United States of America.Print:ISBN 0-7381-1843-5 SH9480
2、4PDF:ISBN 0-7381-1844-3 SS94804No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher.IEEE Std C135.2-1999(Revision of ANSI C135.2-1987)IEEE Standard for Threaded Zinc-Coated Ferrous Strand-Eye
3、Anchor Rods and Nuts for Overhead Line ConstructionSponsorTransmission and Distribution Committeeof theIEEE Power Engineering SocietyApproved 16 September 1999IEEE-SA Standards BoardAbstract:Requirements for threaded zinc-coated ferrous strand-eye anchor rods and nuts com-monly used in overhead line
4、 construction are covered in this standard.Keywords:Anchor rods, anchor rod threads, bend test, nuts, nut threads, strand-eye, tensile loadtest, zinc-coated.IEEE Standardsdocuments are developed within the IEEE Societies and the Standards Coordinating Com-mittees of the IEEE Standards Association (I
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15、rd mayrequire use of subject matter covered by patent rights. By publication of this standard,no position is taken with respect to the existence or validity of any patent rights inconnection therewith. The IEEE shall not be responsible for identifying patents forwhich a license may be required by an
16、 IEEE standard or for conducting inquiries intothe legal validity or scope of those patents that are brought to its attention.Copyright 1999 IEEE. All rights reserved.iiiIntroduction(This introduction is not a part of IEEE Std C135.2-1999, IEEE Standard for Threaded Zinc-Coated Ferrous Strand-EyeAnc
17、hor Rods and Nuts for Overhead Line Construction.)This standard covers the requirements for threaded strand-eye anchor rods and nuts commonly used in over-head line construction.ParticipantsAt the time this standard was completed, the Working Group on Pole Line Hardware of the Transmissionand Distri
18、bution Committee of the IEEE Power Engineering Society had the following membership:Ronald J. Oedemann,ChairChris Severs,Vice-ChairThe following members of the balloting committee voted on this standard:When the IEEE-SA Standards Board approved this standard on 16 September 1999, it had the followin
19、gmembership:Richard J. Holleman,ChairDonald N. Heirman,Vice ChairJudith Gorman,Secretary*Member EmeritusAlso included is the following nonvoting IEEE-SA Standards Board liaison:Robert E. HebnerAndrew D. IckowiczIEEE Standards Project EditorNick AnnasJames D. ApplequistFrederick W. BurtelsonEdward Dz
20、iedzicThomas EvisonJohn FarringtonDonald G. HealdRichard W. HenselNunnally JohnsonRalph O. JonesEdward A. KiernozekRobert O. KlugeDavid J. KouryKeith E. LindseyRobert C. PetersPatrick D. QuinnKarl F. Reed IISteven D. ScholfieldSteve SmithLewis M. WhisonantCary H. YuanJames E. ApplequistR. Allen Bern
21、storfNelson G. BingelJames F. ChristensenF. Leonard ConsalvoGlenn A. DavidsonFrank A. DenbrockNicholas J. DeSantisJohn FarringtonJon M. FergusonRichard W. HenselRalph O. JonesJurgen O. C. KansogLeon KempnerEdward A. KiernozekA. LuxY. Jakov MotlisRonald J. OedemannCarlos PeixotoRobert C. PetersPatric
22、k D. QuinnR.V. RebbapragadaJohn RumbleDonald SandellChris SeversDoug ShermanDave SunkleSatish K. AggarwalDennis BodsonMark D. BowmanJames T. CarloGary R. EngmannHarold E. EpsteinJay Forster*Ruben D. GarzonJames H. GurneyLowell G. JohnsonRobert J. KennellyE. G. “Al” KienerJoseph L. Koepfinger*L. Bruc
23、e McClungDaleep C. MohlaRobert F. MunznerLouis-Franois PauRonald C. PetersenGerald H. PetersonJohn B. PoseyGary S. RobinsonAkio TojoHans E. WeinrichDonald W. ZipseivCopyright 1999 IEEE. All rights reserved.Contents1. Overview 11.1 Scope 11.2 Purpose. 12. References 13. Anchor rods 13.1 Dimensions 23
24、.2 Nuts for anchor rods. 24. Threads. 24.1 Anchor-rod threads 24.2 Nut threads. 35. Tests for strength 35.1 Tensile load test . 35.2 Bend test. 46. Sizes . 47. Corrosion protection 48. Finish . 49. Marking of anchor rods 410. Marking of shipments 4Copyright 1999 IEEE. All rights reserved.1IEEE Stand
25、ard for Threaded Zinc-Coated Ferrous Strand-Eye Anchor Rods and Nuts for Overhead Line Construction1. Overview1.1 ScopeThis standard covers the requirements for threaded zinc-coated ferrous strand-eye anchor rods and nuts com-monly used in overhead line construction. Metric anchor rods and nuts are
26、not covered by this standard.1.2 PurposeAnchor rods and nuts conforming to the requirements of this standard shall, in all respects, meet the basicdimensional and performance requirements hereinafter stated. The text, tabular specifications, references toother standards, and figures supplement each
27、other and shall be considered as parts of this standard.2. ReferencesThis standard shall be used in conjunction with the following publications:ANSI/ASME B18.2.2-87 (R1999), American National Standard for Square and Hex Nuts.1ASTM A153/A153M-98, Standard Specification for Zinc Coating (Hot-Dip) on I
28、ron and Steel Hardware.23. Anchor rodsAll anchor rods shall be made from hot-rolled steel produced by the open-hearth, basic-oxygen, or electricfurnace process and shall be of a grade and quality to meet the requirements of this standard. 1ANSI publications are available from the Sales Department, A
29、merican National Standards Institute, 11 West 42nd Street, 13th Floor,New York, NY 10036, USA (http:/www.ansi.org/). ASME publications are available from the American Society of Mechanical Engi-neers, 3 Park Avenue, New York, NY 10016-5990, USA (http:/www.asme.org/).2ASTM publications are available
30、from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken,PA 19428-2959, USA (http:/www.astm.org/).IEEEStd C135.2-1999 IEEE STANDARD FOR THREADED ZINC-COATED FERROUS STRAND-EYE2Copyright 1999 IEEE. All rights reserved.3.1 DimensionsAll dimensions before zinc coati
31、ng shall be in accordance with those shown in Figure 1. 3.2 Nuts for anchor rodsAll anchor rods shall be furnished with one square nut per rod unless otherwise specified. The nuts shall beassembled on the rods; suitable means shall be provided for preventing loss in transit. The nuts shall be ofthe
32、heavy-duty square type and shall meet the requirements of ANSI/ASME B18.2.2-87.3Dimensions fornuts, before zinc coating, shall be in accordance with Table 1. 4. Threads4.1 Anchor-rod threads Anchor-rod threads shall, before zinc coating, be concentric with the axis of the rod and shall be machinerol
33、led or cut in accordance with the dimensions given in Table 2.3Information on references can be found in Clause 2.Table 1Dimensions of heavy-duty square nuts, in inches (before galvanizing)NominalboltsizeWidth acrossflatsWidth across cornersThicknessBasic Max. Min. Max. Min. Basic Max. Min.5/8 1 1/1
34、6 1.0625 1.031 1.503 1.386 5/8 0.647 0.5873/4 1 1/4 1.2500 1.212 1.768 1.635 3/4 0.771 0.7101 1 5/8 1.6250 1.575 2.298 2.132 1 1.028 0.956NOTES:1The maximum width across the flats shall not be exceeded. No transverse section through the nut, between 25% and 75% of the nut thickness, as measured from
35、 the bearing face, shall be less than the minimum width across the flats.2The tops of the nuts shall be flat and shall be chamfered or washer crowned. The diameter of the chamfer circle shall be equal to the maximum width across the flats, within a tolerance of 15%.3The bearing surface shall be at r
36、ight angles to the axis of the threaded hole, within a tolerance of 3.4The axis of the tapped hole shall be concentric with the axis of the nut body, within a tolerance equal to 5% 10% full indicator reading (FIR) of the maximum width across the flats.Table 2Dimension of anchor-rod threads (in inche
37、s)Nominal rod sizeRolled or cutSeries and classRod diameter Major diameter Pitch diameterMax. Min. Max. Min. Max. Min.5/8 R 11-UNS-2A 0.616 0.602 0.6718 0.6536 0.6113 0.60583/4 R 10-UNS-2A 0.742 0.726 0.8034 0.7841 0.7364 0.73051 C 8-UNC-2A 1.009 0.975 0.9980 0.9755 0.9168 0.9100IEEEANCHOR RODS AND
38、NUTS FOR OVERHEAD LINE CONSTRUCTION Std C135.2-1999Copyright 1999 IEEE. All rights reserved.3For roll-threaded products made from hot-rolled bars, some variations from the dimensions given in Table 2may be expected due to American Iron and Steel Institute (AISI) diameter tolerances. After zinc coati
39、ng, theexternal threaded portion of all anchor rods shall be in such a condition that nuts, tapped in accordance withTable 3, will fit the rods and can be run the entire length of the thread without the use of tools.4.2 Nut threadsAfter zinc coating, anchor-rod nut threads shall be tapped oversize i
40、n accordance with the dimensions givenin Table 3.5. Tests for strength5.1 Tensile load test Any assembled anchor rod, when tested by restraining the nut and applying a load by a suitable meansthrough the eye of the rod, shall withstand the following tensile loads:If failure occurs, it shall occur on
41、ly in the shank or the threaded section of the anchor rod.If desired, this test may be made in two steps:Step 1:Apply a tensile load to the unthreaded portion of the rod and to a bar passing through the eyeof the rod.Step 2:Apply a tensile load to the unthreaded portion of the rod while restraining
42、the nut.In Step 2, at least three full threads of the threaded rods shall extend beyond the face of the nut.Table 3Dimension of anchor-rod nut threads (in inches)Nominal rod sizeThreads per inchPitch diameterMinordiameterMajor diameterNominal tap sizeMin. Max. Min. Max. Min.5/8 11 0.6354 0.6426 0.59
43、64 0.6154 0.6944 0.695-113/4 10 0.7613 0.7690 0.7183 0.7393 0.8263 0.826-101 8 0.9398 0.9486 0.8860 0.9110 1.0210 1.021-8Nominal rod size Minimum load5/8 71 kN (16 000 lbf)3/4 102 kN (23 000 lbf)1 160 kN (36 000 lbf)IEEEStd C135.2-1999 IEEE STANDARD FOR THREADED ZINC-COATED FERROUS STRAND-EYE4Copyri
44、ght 1999 IEEE. All rights reserved.5.2 Bend test It shall be possible, while the assembled anchor rod is at room temperature 1032C (5090F) to bendany point of the unthreaded portion of the rod through an angle of 90, about a mandrel equal to the diameterof the anchor rod, without fracture of the ste
45、el. Spalling or cracking of the zinc coating in this test shall notbe deemed failure to meet this requirement. 6. SizesAnchor-rod sizes in inches and lengths in feet shall be as given in Table 4.7. Corrosion protectionAll anchor rods and nuts shall be zinc-coated. The coating shall be applied bya) T
46、he hot dip process in accordance with ASTM A153/A153M-98, orb) Another method producing a zinc coating that meets the requirements of ASTM A153/A153M-98for adhesion, purity, and thickness applicable to the class of material being coated.8. Finish Anchor rods shall be free from burrs and irregular su
47、rfaces that affect serviceability. Anchor rods shall be free from badly formed, rough, or cracked eyes. The inner surfaces of the anchor rod eyes that contact the strand shall be smooth and free fromprojections.9. Marking of anchor rodsAll anchor rods shall be permanently marked near the eye with a)
48、 The manufacturers symbol (or identification); and b) The length of the rod.10. Marking of shipmentsEach shipment of anchor rods shall be marked with the vendors name and catalog number.Table 4Nominal anchor-rod sizesNominal rod size (inches)Length (ft)Single-strand eye-typeDouble-strand eye-typeTri
49、ple-strand eye-type5/8 6, 7, 8 6, 7, 8 3/4 8 7, 8, 9 7, 8, 91 10 8, 10IEEEANCHOR RODS AND NUTS FOR OVERHEAD LINE CONSTRUCTION Std C135.2-1999Copyright 1999 IEEE. All rights reserved.5*Full circle dimension is optional and when used, dimension C should be disregarded.NOTES: W = Manufacturers identification, L = LengthALLOWABLE VARIATIONS: a = 1/64, b = 1/32, c = 1/16, d = 1/8, e = 3/16, f = 1/4, g = 3/8, h = 1/2, j = 3/4, k = 1, m = 3, x = 0A single-letter superscript indicates that the plus and minus value are the same, for example:Db= 1/4 1/
